Easy Maintainability Induction Heater

So far Forever has already had many sucessful cases for billet induction heater, such as 75*75 billet induction heater, 100*100 billet induction heater, ø130*130 billet induction heater, 150*150 billet induction heater etc.

Billet induction heater features

1.Billet length: 2-30m
2.Power: 100-8000KW
3.Billet material: Aluminum, steel, copper
4.Heating temperature:1000-1250 degree C.
5.Heating way: Magnetic induction heating
6.Process: Inline bilelt heating, cold billet heating
7.No harmonic pollution

Billet induction heater advantages

1.High efficiency
2.Proven Design
3.Reduced customer start up time
4. Forge shop proven
5.Excellent customer reference list
6.Advanced PLC control, power & temperature control
7.Quick release connections for both power & water
8.World wide customer service support
9.Reliable
10.Heavy Duty Construction, for toughest forging conditions
11.IGBT (Insulated Gate Bi-Polar Transistor) Design


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Product features:
1). Application: heat treatment for bar, pipe, tube, shaft, bearing, billet, slab
2). Available power: 100kw-10000kw
3). Non-standard product: professional customization

Equipment Main Characteristics
Our company established in 1995, has more than 10 years experience in making resistance welding machines and induction heating equipment.
To meet the demand of heating needs, we developed the KIA-1KW mini induction heater with our partner

This device adopt Electro-Magnetic induction theory, can fast heat small metal parts on auto or machines. Mainly used for heating Rusted/ Frozen/ Corrosive Bolt, Nut, Fasteners, Suspension Nut, Gears, Pulley, and Bearings etc. Meanwhile, it also can help removing stickers on cars.

Heating Abilities: In around 30 seconds, it can heat a 20mm diameter bolt to a temperature above 300 C, maximum temperature can reach around 750 C.

The advantage if using this device is it is totally flameless, comparing with traditional way of heating by fire, it is much safer and of higher work efficiency, without the worry of harming the adjacent area. Light weight, do not need water cooling, and very easy to use.

Main technical parameters
Model Number KIA-1KW
Certificate CE(EMC,LVD),UL,CCC, Available for COC, POVC
Rated Voltage 110V/220V AC 50/60Hz
Rated Power 1000W
Induction Coil Diameter Quantity 30mm2(PCS), 40mm 2(PCS),
50mm 2(PCS), Spare Wire 2(PCS)
Heating Bolt Diameter 5-40mm
Plug Type Type H, Type B, Type G, Type E
Net Weight 1.3KG
Heater Dimension 30cm 6.8cm 6.8cm

Induction brazing
Induction technology has proven valuable in brazing processes for many reasons. First of all, the fast advance and precise thermal control allow local heating of components without significantly changing the material properties. In addition, it allows brazing of materials such as aluminum, as well as sequential, multi-alloy brazing, and the welding of close joints.



Induction brazing is versatile and suitable for unique production lines. Thanks to our modular design concept, our equipment can be strategically placed for your facility. Induction brazing equipment simplifies the process of fixing parts, thus freeing the operator's hands and extending the life of the equipment.

Induction brazing equipment for a wide range of applications
Induction welding and brazing involves introducing an electromagnetic field into a metal body to heat the joint between components and melt the alloy at a temperature lower than the component's melting temperature. Induction welding and brazing machines form higher quality, gas-tight and watertight joints with less oxidation and cleaning than joints made using flame heating techniques.

The more you can click here.

1.Adopted European MOSFET,IGBT solid power module and advanced resonance inverter technology,high efficiency,big output power and energy saving;
2.The digital phase-locked technology achieve frequency trucking automatically,optimization of metal heating process,ensure high efficiency and high speed heating;
3.100% full duty cycle,can work for 24hours continuously.Can control the heating temperature remotely and automatically by extra Infrared Thermometer,improve the heating quality and reduce human operation;
4.Perfect protecting functions,include over-current, over voltage, water shortage, lack of phase and other fault state self-protected and display,also some other necessary functions which will ensure our heaters higher reliability and durability;
5.The time of three stages:Heating,Maintain Temperature,Cooling can be adjusted separately. Furthermore,the function of adjusting the power of Maintain Temperature independently will be effective to control the heating curve and the heating temperature,suitable for workpiece of mass production,repeatability,rapid heating.when used in brazing,adopt combination of rapid heating and maintain temperature,not only heating fast,also solder spread out fully;
6.Easily operate and the output voltage is safe for operator.

The DIH-1.5KW Induction Heater is designed for quick, efficient and safe heating of metallic parts. Can work with any power source with single phase 110V, 220V or 240V, simple operation and very convenient.

Main Descriptions and Advantages
Max output 1.5KW, heating steel material more than 800 C temperature within seconds and no need water cooling, and lower consumable cost, with the less weight, easy handling and small carrying handle, one better kind of portable induction heater, no flame, compare to naked fire or LGP flame heating way in the auto repairing workshop, a better way to heat the metallic material, such as bolts, nuts, screws, gears, rod, cases, bearings, driving shafts, pipes, hubs etc.
Main Application
Manufacture, repair renovation, maintenance,and so on.
Heating of tools and parts before hardening, gluing, soldering.
Also the workpieces and parts that require heating, such as bolts, rod and profile steel, metallic sheets, bearings, cases, driving shafts, suspensions, nuts, pipes, gears, gear, spring base, shafts, machine and vehicle parts and components, exhausts, pulley boxes, bushings etc.

Main Technical Parameter
Model No. DIH-1500W
Input Power Supply AC 110V,220V,240V,50/60Hz
Output Induction Frequency 25-65kHz
Max Output Power 1.5kW
Power Factor 0.99(PFC)
Cooling Way Air Cooling
Continuous and Constant Heating Time 6Minutes
Plug Cable Length 150CM
Output Induction Cable Length 80CM
Induction Coils Diameter & Quantity 4PCS Different Diameter
Plug Type Type H,Type B,Type G,Type E
Induction Main Part Net Weight 2.7KG
Dimension 21 9 14CM
Induction Heads Part Net Weight 0.5KG
Dimension 19 17 6.5CM
Total Packing Weight 4.6KG
Total Packing Size 41 32 12CM