Billet Induction Heater

So far forever has already had many sucessful cases for thread bar heat treatment line, such as , ¸20-25 thread bar heat treatment line, , ¸20-38 thread bar heat treatment line, , ¸38-45 thread bar heat treatment line.

Thread bar heat treatment line features
1.Material suitable: s45c, scm44042crmo4, 16mncr5, 40cr4
2.Process: hardening, tempering , annealing, solution treatment
3.Control system:plc siemens control
4.Feeding way:automatic feeder
5.Used for heat treatment of bar, rod, pipe, tube, plate etc.

Thread bar heat treatmetn line advantages
1high reliability:adopt famous brand components of igbt power supply which reduce fault rate and make sure the equipment can run reliably.

2.Safe and reliable.There are reliable protection covers for the mechanical rotating parts, which is durable and very safe for operators. Automatic protections for water temperature, water pressure, phase shortage, overcurrent and undervoltage.

3.Easy installation & commission and simple operation.

4.Transmission mechanism frame has sufficient strength and rigidity for ease of installation of equipment

5.Feeding and discharging table is using high quality steel welded firmly, which can withstand a certain impact load.

So far forever has already had many sucessful cases for induction heat treatment machine, such as round bar induction heat treatment machine, square pipe induction heat treatment machine, tubing induction heat treatment machine, plate induction heat treatment machine etc.

Induction heat treatment machine features
1.Material suitable: s45c, scm440, 42crmo4, 16mncr5, 40cr4
2.Process: hardening, tempering , annealing, solution treatment
3.Control system:plc siemens control
4.Feeding way:automatic feeder
5.Used for heat treatment of bar, rod, pipe, tube, plate etc.

Induction heat treatment machine advantages

1.Transmission roller table: the angle between roller axis and work piece axis is 18 ~ 21 °. The work piece is rotating and go forward at the uniform rate for uniform heating. Rollers between furnace are 304 non-magnetic stainless steel and water-cooled.

2.Roller table group: independent control for feeding group, inductor group and discharging group, which is beneficial to continuous heating to avoid work piece gap.

3.Temperature closed-loop system: both hardening and tempering process used closed-loop control system which consists of america raytek infrared thermometer and german siemens s7 with high precision temperature control.

4.Ipc system: powerful functions including the display of the current working parameters status, work piece parameters memory, storage, print, fault display and alarm and so on. 

So far forever has already had many sucessful cases for induction quenching furnace, such as round bar induction quenching furnace, seamless pipe induction quenching furnace, shaft induction quenching furnace, sucker rod induction quenching furnace etc.

Induction quencing furnace features
1.Igbt induction heating power supply
2.Available for surface and through quenching.
3.Used for quenchign for solid bars, pipe and plate.
4.Heating power: 100-5000kw
5.Energy saving type

Induction quenching furnace advantages
1.Available for wide range of part size with one machine.Only need to change induction heating coil to meet heating requirement of different parts.
2.Automtaic loading & unloading, saving much labor and time.
3.The system can save, print, inquiry all the production parameters.
4.Simple operation without special skills for the operators. Our technican will set the production parameters for the user and mark no..The operator only need to start the recipe and the whole sysetm will work as setting parameters, which can make sure the quality consistency.

So far forever has already had many sucessful cases for plate heat treatment furnace, such as thickness 46 plate heat treatment furnace, thickness 100 plate heat treatment furnace, thickness 150 plate heat treatment furnace.

Plate heat treatment furnace features
1.Heating way: magnetic induction heating
2.Water cooling system:closed cooling tower
3.Control system:plc siemens control device
4.Temperature adjustment: automatic

Plate heat treatment furnace advantages
1.Produce process is easy to operate, charge in and discharge flexibly, high degree of automation, realize produce on line.
2.Fast speed of workpiece heating, less oxidization or decarburization, high efficiency, and quality forging piece.
3.High control accuracy of workpiece length, speed, and temperature.
4.Good heat uniformity of workpiece, small temperature difference on core surface, high control accuracy.
5.Integration design of inductor and furnace body, quick-change connector for different inductors, easy to change and replace.
6.Omni energy conservation optimal design, low energy consumption, high efficiency, lower cost than coal furnace.
7.Fit environmental protection requirement standard, little pollution, and reduce labour intensity of workers.
Welcome to send us inquiry for forever plate heat treatment furnace

So far Forever has already had many sucessful cases for quenching and tempering furnace, such as casing pipe quenching and tempering furnace, long bar quenching and tempering furnace, screw quenching and tempering furnace.

Quenching and tempering furnace features
1.Heating way: Magnetic induction heating
2.Water cooling system:closed cooling tower
3.Control system:PLC Siemens control device
4.Temperature adjustment: Automatic

Quenching and tempering furance advantages
1.Transmission roller table: The angle between roller axis and work piece axis is 18 ~ 21 ,°. The work piece is rotating and go forward at the uniform rate for uniform heating. Rollers between furnace are 304 non-magnetic stainless steel and water-cooled.

2.Roller table group: Independent control for feeding group, inductor group and discharging group,which is beneficial to continuous heating to avoid work piece gap.

3.Temperature closed-loop system: Both hardening and tempering process used closed-loop control system which consists of America Raytek infrared thermometer and German Siemens S7 with high precision temperature control.

4.IPC system: Powerful functions including the display of the current working parameters status, work piece parameters memory, storage, print, fault display and alarm and so on., 

So far forever has already had many sucessful cases for rebar heating furnace for rolling, such as , ¸20-25 rebar heating furnace for rolling, , ¸20-38 rebar heating furnace for rolling, , ¸38-45 rebar heating furnace for rolling.

Rebar heating furnace for rolling features
1.Application:used for bar heating before rolling rebars
2.Heating temperature:1000-1100â??
3.Feeding way: roller continuous feeing
4.Cooling system: closed cooling tower

Rebar heating furance for rolling advantages
1.Use all kinds of steel waste as raw material as recyclying.
2.All this line use electric type
3.Reheating furnace for rolling mill can use electric type or gas type.
4.All kinds of materials can be heated like copper , aluminum, lead , steel iron etc.
5.Electric type heating speed fast
6.Easy opearation and maintance and enviromental protection.

So far forever has already had many sucessful cases for sucker rod quenching furnace, such as , ¸20-25 sucker rod quenching furnace, , ¸20-38 sucker rod quenching furnace, , ¸38-45 sucker rod quenching furnace.

Sucker rod quenching furnace features
1.Heating way: magnetic induction heating
2.Water cooling system:closed cooling tower
3.Control system:plc siemens control device
4.Temperature adjustment: automatic

Sucker rod quenching furnace advantages
1.High reliability:adopt famous brand components of igbt power supply which reduce fault rate and make sure the equipment can run reliably.

2.Safe and reliable.There are reliable protection covers for the mechanical rotating parts, which is durable and very safe for operators. Automatic protections for water temperature, water pressure, phase shortage, overcurrent and undervoltage.

3.Easy installation & commission and simple operation.

4.Transmission mechanism frame has sufficient strength and rigidity for ease of installation of equipment

5.Feeding and discharging table is using high quality steel welded firmly, which can withstand a certain impact load.

So far forever has already had many sucessful cases for drill pipe heat treatment line, such as e-75 drill pipe heat treatment line, x-95 drill pipe heat treatment line, g-105 drill pipe heat treatment line, s-135 drill pipe heat treatment line etc.

Drill pipe heat treatment line features

1.Drill pipe length: 2-15m
2.Power: 100-8000kw
3.Drill pipe material: 45mn2, 36mn2v, 42mnm
4.Heating temperature:900-950 degree c.
5.Heating way: magnetic induction heating
6.Process: quenching, tempering

Drill pipe heat treatment line advantages

1.Scrap is reduced or eliminated by the use of precise controls.
2.Distortion is minimized.
3.Use of costly alloy steels is reduced or eliminated.
4.Carburizing costs are eliminated.
5.Warm-up time is eliminated, since power is on only during the heating cycle.
6.Need for skilled labor is eliminated.
7.Man-hours are reduced with high production rates.
8.Working conditions are improved.
9.Maintenance costs are reduced.
10.Less floor space is needed.

So far forever has already had many sucessful cases for hardening and tempering furnace, such as 35crmo hardening and tempering furnace, 0crmnsia2 hardening and tempering furnace, 45mnmob hardening and tempering furnace, 45crmo hardening and tempering furnace etc.

Hardening and tempering furnace features

1.Brand: forever
2.Power: 100-8000kw
3.Material: bar, pipe, rod, plate, tube
4.Heating temperature:900-950 degree c.
5.Heating way: magnetic induction heating
6.Process: quenching, tempering

Drill pipe heat treatment line advantages

1.Precise and fast heating for work pieces
2.Repeatability, consistency
3.Constant power or constant voltage control mode
4.Continuously working, 24 hours non-stop
5.Less interference to others equipment in workshop (proved by ce)
6.Gbt inversion technology &lc series circuit design achieve energy saving up to 15%-30% compared with scr technology
7.Easy to operate and maintain
8.Installation can be one very easily according our manual

Why choose us

1. over 153years eperience in induction heating field
2. Heating furnace is safety and reliability, long life 
3. Our heating equipment export to italy,  mexico , turkey,  slovakia,  pakistan, iran, vietnam, india, malaysia, brazil , indonesia, south africa, etc. And winning great popularity
4. one year warranty and life-time technology support
5. fast,  timely delivery & reliable after-sales service
6. spare parts & tools delivered with harvester for daily maintenance
7. Customers & quality first