Induction brazing
Induction technology has proven valuable in brazing processes for many reasons. First of all, the fast advance and precise thermal control allow local heating of components without significantly changing the material properties. In addition, it allows brazing of materials such as aluminum, as well as sequential, multi-alloy brazing, and the welding of close joints.
Induction brazing is versatile and suitable for unique production lines. Thanks to our modular design concept, our equipment can be strategically placed for your facility. Induction brazing equipment simplifies the process of fixing parts, thus freeing the operator's hands and extending the life of the equipment.
Induction brazing equipment for a wide range of applications
Induction welding and brazing involves introducing an electromagnetic field into a metal body to heat the joint between components and melt the alloy at a temperature lower than the component's melting temperature. Induction welding and brazing machines form higher quality, gas-tight and watertight joints with less oxidation and cleaning than joints made using flame heating techniques.
The more you can click here.
MODERN Series Induction Heaters carry the most advanced transduction control technology. By long distance induction, electric power is transmitted into heated conductors efficiently and the temperature of conductors is quickly up. The series is the best equipments to remove collision stress from thick metals. The heating way is direct, no fire, safety, efficient and green. It has been the best heating equipments for auto frame, chassis, connection plate, etc. before and after straightening. It avoids the hidden danger of fire heating. The heating equipments are equipped with handle torch of different shapes, so more efficient. Our SPQ-10 has air conditioning water cooling system. SPQ-06 has water cooling system. SPQ-1.5 has air cooling system and special for 4S car shop. Specification: SPQ-1.5 Dimension300mm*300mm*220mm Input Voltage2phases 220V Output Power1.5KW Tube Length6m Cooling SystemWater cooled Weight12kg Model SpecificationSPQ-06 Input Voltage1 Phrase 220V/50~60HZ Input Power 6KW Water Pump Power0.33KW Load duration rate60% Host Volume900mmX830mmX590mm Weight120KG Hand lead line /weight¦µ5.5X20CM/2KG Hand lead line extension6M Water Tank 25L Cooling systemAir Condition Water cooled Circulation Period>60Mins Wooden case
Features: 1.Fast, effortless removal of glass, emblems, bonded body components, rusty bolts and much more. 2.Flameless heat reduces the need for torches, solvents and abrasives. 3.Less flame and solvents reduces potential safety hazards and insurance rates. 4.Only heats metal objects, enabling it to be used in or near heat-sensitive areas. 5.Wide range of heating inductors for increased versatility. 6.Easy-to-read heat output meter to quickly verify induction heat. 7.Output isolation transformer provides the safest possible operation. Model: spq-1.5 Dimension: 300mm*300mm*220mm Input: /input voltage: 2phases 220v Working frequency: auto frequency locking and tracking. Output power: 1.5kw Tube length: 6m Cooling system: air cooled Working cycle: >45 minutes Weight: 12kg Model: spq-1.5 Dimension: 300mm*300mm*220mm Input: /input voltage: 2phases 220v Working frequency: auto frequency locking and tracking. Output power: 1.5kw Tube length: 6m Cooling system: air cooled Working cycle: >45 minutes Weight: 12kg
MODERN Series Induction Heaters carry the most advanced transduction control technology. By long distance induction, electric power is transmitted into heated conductors efficiently and the temperature of conductors is quickly up. The series is the best equipments to remove collision stress from thick metals. The heating way is direct, no fire, safety, efficient and green. It has been the best heating equipments for auto frame, chassis, connection plate, etc. before and after straightening. It avoids the hidden danger of fire heating. The heating equipments are equipped with handle torch of different shapes, so more efficient. SPQ-1.5 has air cooling system and special for 4S car shop. SPQ-06 has water cooling system. Our SPQ-10 has air conditioning water cooling system. It has a very high degree of efficiency and is water-cooled using a closed compressor-powered system. Through the use of automatic control monitors, the power output remains constant during the heating process. The SPQ -06/10 is designed for heavy work demanding fast and thorough heating of the material, for example, for straightening of chassis, and for coarser parts and axles. This machine is convenient for heavy-duty vehicle repairs. SPQ-06/10 Induction Heater is the top efficient equipment used for repairing heavy duty and car chassis. When using our induction heater, the temperature can be up to 600¡ãC within seconds,which can soften 5mm plate within 8 seconds and soften 8mm plate within 12 seconds. The induction heater can work over 60 minutes constantly, which can save your time and improve working efficiency with a steady performance.
Supplier: Solar products, solar appliances, home appliances, electric appliances, lithium battery, gel battery, hybrid inverter, solar lights, solar accessories, solar fan, power inverter, electric cooker, led tv, solar power station
Recently we developed a very compact model suitable for all the Induction applications like... Heating, Hardening, Brazing, Melting, Annealing and Shrink Fitting. Operator controls Easy to operate, no need for skilled operator, Durable and compact design, loaded with safety features, Low maintenance, easy to install and move. Adopts the latest IGBT power units and frequency conversion control techniques with high efficiency, low energy consumption and higher output. Constant current and power control function providing higher reliability, sustainability and increased productivity. Hassle-free maintenance and minimal downtime. Advanced controls with diagnostic features. Improved production values through higher melting rates with homogeneous Melting due to auto stirring technology. Product Details: Minimum Order Quantity :2 Piece Capacity :3kw Brand :FOSTER Heater Material :Metal
So far forever has already had many sucessful cases for induction billet heater, such as round billet induction billet heater, square billet induction billet heater, aluminum billet induction billet heater for extrusion, plate induction billet heater etc. Induction billet heater features 1.Brand: forever 2.Power: 100-8000kw 3.Material: steel, aluminum, copper, silver 4.Feeding type: roller conveyor, continuous feeding 5.Heating way: magnetic induction heating Induction billet heater advantages 1. Igbt invertor technology better than scr technology; 2. Heating rapidly, heating evenly, no oxide layer; 3. Energy saving 15%-30% , compared to scr technology 4. High power factor over 0.95 5. High efficiency over 90% 6. Duty cycle 100% 7. Be started up 100% at any load and any time 8. Light weight, small size, easy to move and operate. Service: A. Experienced sales offer the most intimate and professional sevice, according to yuor requirement, offer the suitable equipment for you. B. Engineer offer the long-terms technological skills, let you not doubt how to operate and install the machine. C. 12months warranty, offer workpieces free of charge during the period.
So far forever has already had many sucessful cases for aluminum bill induction heater, such as diameter 90mm aluminum bill induction heater, Aluminum bill induction heater features 1.aluminum bar diam diameter10-300mm 2.length: not limited 3.pow100-8000kw 4. temperaturte control: closed loop temperature control system, which can adjust the temperature automatically. 5. heating temperature:450-500 degree C. 6. heating way: magnic induction heating Aluminum bill induction heater advantage, 1).,full power output 2).,equipment has features of easy operating, reliability, light weight, and no risk from high pressure., 3).,installation is simple, just need to connect power and power, a few minutes to comple., 4).support 24 hours of continuous use, high efficiency and energy saving. 5).high induction heating speed, high efficiency and uniform heating, so there is no lack of welding and solder leakage., 6).oxidation area is small, after welding, the bar is beautiful, firm and durable Welcome your inquiry for forever aluminum bill induction heater -
Induction brazing is a process that uses induction heating to join two or more metals. Induction heating uses an electromagnetic field to provide heat without contact or flame. Induction brazing is more localized, repeatable and easier to automate than traditional torch brazing. Induction brazing has been around for a long time, but is only now becoming widely available due to advances in induction heating power sources. The principle of induction brazing is similar to that of a transformer, where the inductor is the primary winding and the heated part acts as a single-turn secondary winding. Solutions for induction brazing of workpieces using Copper and copper alloys Brass Aluminum Iron Steel, stainless steel and all types of carbide Tungsten Chromium Nickel and nickel alloys Cobalt and precious metals Dissimilar metal brazing applications Common applications for induction brazing New applications for induction brazing are discovered every day, but here is a list of common induction brazing applications. Back-bending brazing using induction heating equipment. Brazing copper heat transfer tubes Brazing copper heat exchanger tubes in refrigeration units and custom trucks Multi-strand brazed flat copper wire and squirrel cage rotors for motor and transformer manufacturing Brazed busbars Brazed brass threaded fittings in various piping systems Brazed carbide pins for road construction Carbide blade fabrication Steel pipe assemblies Large motor and transformer repair, such as wind turbines, hydro turbines, nuclear transformers, mining equipment and agricultural equipment Electric and hybrid vehicle manufacturing Medical device manufacturing The benefits of induction heating for brazing Induction brazing offers many advantages over flame brazing or furnace brazing. This short list may cause you to reconsider your current manufacturing process:. Faster production More precise brazing Create superior joints with consistent heat Easily set up reproducible processes Improve energy efficiency and reduce utility costs Improve worker safety Reduce downtime Improves equipment reliability
Power: 2.0 Voltage and current: 220v/9a Adaptation bearing diameter: >15 Largest bearing diameter:200 Maximum bearing width: 110 Maximum load-bearing: 25kg Heating configuration: 10 Total mass: 14kg Heater dimensions: 42x19x28cm
