Nutsch filter and filter dryer technology is particularly suited to meet the stringent requirements of the pharmaceutical and fine chemicals industry for solids washing and separation,even in the most challenging process conditions.
Advantages:
·Limited overall dimensions
·Reduced investment
·No transfer loss
·Reduced cross contamination risk
Structure:
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The polyester staple fiber machine (PSF plant) takes virgin PET Chips, recycled Bottle Flakes, Popcorn and Lumps, etc., as raw material, with continuous drying (or batch drying through Vacuum Dryer), high pressure melt spinning process engineering and VFD controlled Spinning & Stretching process engineering to produce normal Staple Fibre, High Tenacity Low Elongation Staple Fibre and Hollow Fibre. Single plant capacity is 15T.P.D. to 80T.P.D. Equipment Technical Data Titer Range dtex 6.67-16.67 Spinning Pos. nos. 6-24 Spinning Pitch mm 700, 750 Plant Capacity TPD 15-80 Spinneret dia. mm 328, 358, 410 Spinning Mechanical Speed m/min 500-1,500 Spinning Processing Speed m/min 500-1,300 Stretching Mechanical Speed m/min 240 Stretching Processing Speed m/min 230 Total Tow Titer at Stretching dtex 600,000-3,000,000 Stuffer Box Width mm 160-410 Cutting Length mm 25, 32, 38, 44, 51, 64, 76, 101 Bale Weight kg 200-350 Application: Cushions Pillows Quilts Toys Jacket Mattress Non woven carpet Automotive felts, speaker felts, geo textiles, polyfill wadding, filter fabrics and other acoustics as well. Spinning Line: Continuous Dryer Hopper Screw Extruder Polymer Pipe Filter Spin Beam (Meter Pump System, Spin Pack, Spinneret) Quenching Unit Interfloor Duct Draw-off Wall Capstan Roller Sunflower Gearing Unit Automatic Fiber Can Device Drawing line: Can Creel Inlet Thread Guide Tow Guide Stand Dipping Bath 1st Draw Stand Draw Bath 2nd Draw Stand Draw Steam Chest 3rd Draw Stand Tow Stacker Crimper Steam Box Crimper Silicone Oil Sprayer Machine Tow Tension Stand Cutter Fiber Spreading Machine Relaxer Fiber Blowing system Baling Press
AMT Engineering Works is a leading and well known manufacturer of Nutsche Filters and complete Pharmaceutical Plants and Pharmaceutical Plant Machinery manufacturer in India.
Agitated Nutsche Filter Salient Features ò Closed batch types operation ò Repeated & effiecient wash with reslurrying. ò Vacuum or pressure filtration ò Operation from Control panel ò No toxic fumes in operating area ò Very high Solvent recovery ò Minimum Labour required ò Drying of wet cake under Vacuum Application ò Pharmaceuticals ò Pesticides ò Organics/ Inorganic Chemicals Material of Construction ò Carbon Steel ò Stainless Steel ò MS Rubberlined ò Hastelloy Filtering Operation : ò Slurry is charges to gravity or pump vacuum is applied in bottle section through filte receiver ò Filtrate is collected through the filter bed & collected in Receiver, located below the lower compartment of filter & cake layer begin to form slowly on filter plate. ò After 1st filtration is over, cake shall have almost 10 to 30% moisture ò After 1st stage filtration , wet cake can be reslurried & spray washed by rotation agitator in clockwise & anticlockwise direction with up & down movement of agitator. ò Cake is further pressed & Squeezed by rotating agitator in up & down motion to minimize liquid content in wet cake. Cake is discharged through Discharge nozzle by rotating agitator in reverse direction. Drying Operation ò For maximum recovery of liquid & drying vacuum is applied on top chamber & cake is heated by applying hot water / steam to form solvent vapour, which is turn is condensed in the condesor & collected in receiver. ò Cake is finally discharged automatically by vertical & reverse rotary movement of agitator.
Distillation is a process of separating the component substances from a liquid mixture by selective evaporation and condensation. The vacuum distillation has many like lower energy requirement, better quality products and less scaling on the distillation trays due to sludge. The vacuum distillation produces ethanol of international quality standards and there is a lot of demand of ethanol from the vacuum distillation process. Distillation Process in which the components of a substance or liquid mixture are separated by heating it to a certain temperature and condensing the resulting vapors. Some substances have components that vaporize at different temperatures and thus can be separated by condensing their vapors in turn. Distillation is also used as a purification process in which non-volatile components are separated from volatile ones.