Brief introduction
Glass wool is a kind of insulation materials which is made of natural ores, such as quartzite, dolomite, feldspar, limestone and so on. With the features of low density, fireproof, thermal insulation, the glass wool has found a wide utilization in the fields of petrochemical industry, architecture, etc.
The capacity of the glass wool production line is 2000-20000 tons per year. The raw material is cullet, feldspar, dolomite, calcined soda, borax, limestone, others. The fuel could natural gas or heavy oil, etc.
Production process
The glass wool production line is a complete set of machinery. The raw materials added with auxiliary agents such as calcined soda and borax are melted into glass fluid in the tank furnace. The lava is drawn, blown or thrown into very thin fibers under centrifugal force of the spinner. The forming fiber will be collected to be original blanket by wool collecting machine. The original felt is sent into the curing oven to be solidified and shaped by the conveyor. After curing, the products will go through the cooling section. It will be cut by slitting cutter and cross cutter according to the setting length. Finally, it will become the final products such as board, blanket.
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Equipment introduction
Melting system
This production line adopts tank furnace which is made up of different refractory materials and uses natural gas as fuel.
Fiber forming system
Centrifuge could produce glass wool fiber from vitreous fluid. It is the key equipment of the whole production line and decides the quality of the final product.
Glass wool collector
Glass wool collector could collect fibers into crude felt which is then sent to curing oven via the transition conveyor.
Curing oven
Curing oven could heat and shape glass wool layers containing binder as per the density, size required for products. It could make binder and fibers polymerize into one, producing glass wool blanket and board.
Conveying and cutting machines
The conveying machine could convey the cured glass wool products to the cutting system and cool the products at the same time.
The cutting system could proceed longitudinal and crossing cutting to make required products.
Blanket / felt-rolling machine
It could roll the glass wool blanket into rolls and facilitate the packing of product.
PE film, Container
JHG tinted glass is produced by metal oxides to the float glass. The colour may be transferred in the series of blue, green, grey, bronze flexibly. The performance of visible light, privacy and solar heat transmission will be changed arrording the colour change. Different tinted glass offers varied application possibility-from interior partitions, to home appliance, to furniture, to facades and auto field. Reflective glass is float glass with a metallic coating that cuts off solar heat.The coating film may provide mirror effect, preventing visibility from outside and preserving privacy. JHG mainly offer 2 kinds of reflective glass. Hard reflective glass (on line) includes blue, green, grey, bronze, pink, silver colour, Soft reflective glass (off line) includes golden, silver, purple colur. Specification Sizes:1220*1830/1830*2440/1650*2140/2140*3300/2140*3660/2440*3660/2250*3660/3300*4500/5100/6000mm Thickness: 3-12mm Quality standard GB11614-2009/SGCC/EN 572
Brief introduction Rock wool is a kind of vitreous fiber that gets from slag, basalt, limestone and dolomite through fusion and fiber forming technique. It has good thermal and sound insulation property and widely used in building industry, chemical field, textile industry and many other fields. Equipment introduction Melting system This production line could adopt tank furnace or cupola furnace according to different production condition. They could ensure reliable melting performance and continuous operation. Fiber forming system The main equipment in this system is the four-roller centrifuge. It could transform the high temperature lava into thin fiber with the centrifugal force produced by the high rotating rollers. Wool collecting system This system could collect fiber under the negative pressure of the air-intake fan and allocate the raw blanket stably and equably to form multi-layer blanket. Wool allocating machine It could allocate and convey the raw blanket from the pendulum and also act as the transition part to connect each production process. Compression pleating machine It will prepress the blanket and then send it into curing oven. It could improve the strength and tearing force of rock wool and also reduce the burden of the curing oven. Curing oven It could cure and shape the rock wool to form rock wool board or blanket with certain density and width. Cooling conveyor Its function is to make the product cool and convey the product to the next process. Cutting system It could proceed longitudinal and crossing cutting to make required products. Packing machine The packing machine is used to pack the rock wool board with one layer of shrinkage film, in order to facilitate the transportation and loading. PE film, Container
For thermal and acoustic insulation, available with or without AI.foil. Idea for under deck Insulation, over the false ceiling and for Ducting. Size: Rolls in standard width of 1.2 m Density: 16, 24, 32 & 48Kg/m3 Thickness : 25, 50mm Aslo R.P.Tissue and Rigid Boards etc., Glass wool Insulation is one of the most widely used forms of insulations world-wide because of its thermal and acoustic properties, light weight, high tensile strength and exceptional resilience. Glass wool is one of the most dominant types of insulations preferred in applications with service temperatures ranging upto 250C. Glass wool consist of fine, long, inorganic fibers bonded together by high temperature binder. These fibers (each of approx. 6 - 7 microns diameter) are distributed to trap millions of tiny pockets of air in it thereby creating it an excellent thermal and acoustic insulation. The light weight of Glass wool also offers significant advantages during transport and installation. In addition, Glass wool is chemically inert and has no impurities such as iron shots, sulphur and chloride. The product is non corrosive to metal and does not support mold grow. It is manufactured from renewable raw materials and is environmental friendly in every stage. Glass wool is formed into products with various thickness and densities. It comes in the form of rolls and slabs with or without Aluminum foil Paper. Types of facings: Aluminum Foil, Black Glass Tissue, Glass Cloth. Product Range: Density 12 Kg/Cubic m to 100 Kg/Cubic m and thickness 12mm to 100mm
For thermal and acoustic insulation, available with or without AI.foil. Idea for under deck Insulation, over the false ceiling and for Ducting. Size: Rolls in standard width of 1.2 m Density: 16, 24, 32 & 48Kg/m3 Thickness : 25, 50mm Aslo R.P.Tissue and Rigid Boards etc., Glass wool Insulation is one of the most widely used forms of insulations world-wide because of its thermal and acoustic properties, light weight, high tensile strength and exceptional resilience. Glass wool is one of the most dominant types of insulations preferred in applications with service temperatures ranging upto 250C. Glass wool consist of fine, long, inorganic fibers bonded together by high temperature binder. These fibers (each of approx. 6 - 7 microns diameter) are distributed to trap millions of tiny pockets of air in it thereby creating it an excellent thermal and acoustic insulation. The light weight of Glass wool also offers significant advantages during transport and installation. In addition, Glass wool is chemically inert and has no impurities such as iron shots, sulphur and chloride. The product is non corrosive to metal and does not support mold grow. It is manufactured from renewable raw materials and is environmental friendly in every stage. Glass wool is formed into products with various thickness and densities. It comes in the form of rolls and slabs with or without Aluminum foil Paper. Types of facings: Aluminum Foil, Black Glass Tissue, Glass Cloth. Product Range: Density 12 Kg/Cubic m to 100 Kg/Cubic m and thickness 12mm to 100mm
Glass lined reactor, jacketed, 50L-80000L capacity, two pieces type (i.e. FK, open type) and one piece type ( i.e. FF, closed type), with good anti-corrosion performance widely to be used in the reaction, neutralization, and polymerization etc process: 1. The detailed assembling of our Glass lined reactor: (1) Electric Motor: Explosion-proof, Ordinary type; (2) Reducer(i.e.gear box): Cycloidal-pin wheel type, Spiral bevel gear type, Helical gear type; (3) Seal type: Packing seal, Mechanical Seal (single type, double type); (4) Agitator: Frame type, Anchor type, Impeller type, Paddle type, combination type; (5) Thermometer Pocket: A type (Straight); B type (Slant), C type ( Slant with Wing); (6) Bottom discharge Valve: Upper extension type, 2. The technical performance of our Glass lined reactor: (1)The working pressure: Inside the vessel: less than or equal to 1.0Mpa (for Packing seal: less than or equal to 0.2Mpa; for Single mechanical seal: less than or equal to 0.4Mpa, for Double mechanical seal: less than or equal to1.0Mpa); Inside the jacket: less than or equal to 0.6Mpa; (2) The working temperature: from -20 degree centigrade to 200 Celsius degree, the cooling shock: 110 Celsius degree, the thermal shock: 120 Celsius degree; (3) The Glass-lining thickness: 0.8-2.0mm; (4) The high Voltage-test to the Glass-lining: 20KV. (5) Nonstick: the smooth and clean glass-lining surface is nonstick to the materials. (6) Anti-corrosion performance: suitable for all kinds of organic or inorganic acids, organic solvents and weak alkaline etc. Besides Glass lined reactor, we also make Glass lined storage tank 200L-50000L, distiller 300L-6000L, condenser and dryer etc, certified by ISO900 and as one world class manufacturer & supplier of Glass lined equipments in china, we promise our products in high quality with favorable price and excellent service, select us, select trust, please contact us for more details, thanks.
Max glass size:1800*2500mm Min glass size:300*500mm Glass thickness:3-12mm Brushes: 3pairs Low-e glass: yes Can make three pcs insulating glass Voltage: 3p380v 50hz Dimension: 15000*2500*2900mm Weight: 2500kg
Its furnace life, energy consumption and product quality keep leading position in china market. Especially the low energy consumption which can save 10% the same cost of furnace, making it the competitive advantage of zgiec over other competitors.Zgiec can design for clients according to their detailed requirements for glass furnace. According to specific equipment conditions
Brief Introduction Vertical insulating glass production line is used to make insulating glass. This machine can make double and triple Insulating glass units. The insulating glass production line is the main equipment to produce insulating glass. The machine consists of input unit, glass washing and drying unit, cleanness inspecting unit, aluminum spacer assembly unit, panel pressing unit, tilting table. Input unit conveys glass sheets into washing and drying unit automatically. Washing and drying unit uses 3 pairs of brushes and entire rubber rollers, with hot air system and hot water system, to achieve better cleanness of glass. Cleanness inspecting units equipped with inspecting lights is used to inspect whether the glass is clean or not. Aluminum spacer assembly unit with spacer positioning system is used to load aluminum spacers onto glass sheets. Panel pressing unit with hydraulic driving system can press two sheets of glass with spacer together. Tilting table with universal wheels tilts insulating glass units to horizontal position. Features Automatic PLC Control System in whole manufacturing process, equipped with man-machine interface touch screen Realize the surface layer of coated glass and LOW-E glass automatically The washing unit and water system use stainless steel and anticorrosion material with all parts and it has features of super durability Applicable for washing glass with the thickness of 3 to 12mm, with specially designed automatic glass transport mechanism of washing and drying unit With multistage frequency conversion control and multi-speed revolution optimization function, the machine can process all kinds of glass sheets with different glass size Washing glass continuously, distinguishing the first and the secongd glass sheet automatically Every glass transportation unit uses buffer stopping function to avoid bumping, and effectively reduces the wearing of conveying wheels from glass Capable to make triple or step insulating glass unit (optional) Main Technical Parameter
1. Suitable for gross ribbon width: 2000mm-5400mm 2. Suitable for gross ribbon thickness: 1.5mm-20mm 3. Linear speed of annealing lehr roller: 80-1500m/h (stepless speed variation) 4. Diameter of annealing lehr roller: 216mm-365mm. . Linear speed of annealing lehr roller: 80-1500m/h (stepless speed variation) 4. Diameter of annealing lehr roller: 216mm-365m.
