Core Leaching Autoclave

The Core Leaching Autoclave is an equipment used to remove the silica-based ceramic cores from enclosed cavities of investment casting blades and other complex investment castings by utilizing special chemical solution through a safe and reliable technological process. Parameters Model FG-TXF1065 FG-TXF750 FG-TXF600 Control system PLC Siemens control

The Leaching Autoclave is designed for removing the ceramic cores out of various investment casting pieces. FUGE leaching autoclave is delivered to the aerospace turbine blades manufacturers all over the world and became the most advanced equipment in the industry. Except for the ceramic core leaching autoclave, we also can customize the core leaching autoclave for aluminum core. FUGE leaching autoclave is widely used in high end precision castings manufacturing, and turns to be the most important core equipment during the investment casting production. FUGE leaching autoclaves help customers to remove the ceramic cores out of the precision castings under support of strong technical background. Key features: Efficiency : FUGE core leaching autoclave completes core leaching within several hours Safety : FUGE core leaching autoclave has no caustic liquid and air leaking to ensure the safety of environment and operator during its running . Stability : FUGE core leaching autoclave uses international brand key parts to ensure the reliable and stable running. Saving cost: FUGE core leaching autoclave use caustic and water circulating system aims to save costs. APC: FUGE core leaching autoclave is easy to operate and maintain through Siemens PLC control system and â??FUGEâ?? Advanced control technology. Telecommunication: FUGE core leaching autoclave has remote monitoring system facilitates the diagnosis and maintenance of the autoclave

We supply a wide range of hydraulic hose bellow forming machines. One is common hydraulic bellow forming machine which covers DN25-150mm, DN50-300mm, DN80-400mm and forms max double layers of hose and bellow. The other version is updated to form hose and bellows without any scratch on the surface of the bellow and hose. Since 2005, FUGE has dedicated to produce hose forming machines, bellow forming machines and investment casting machine. Our investment casting equipment includes core leaching autoclave, dewaxing autoclave, wax injection machine, ceramic core injection machine. Our core leaching autoclave is widely used by turbine blades manufacturers. Besides, we have delivered variety of expansion joint forming machines and investment casting machines to the worldwide leading factories, such as auto punch bellow expansion joint forming machine, hydraulic hose bellow forming machine, mechanical hose forming machine, tube mill, tube expander, Vanstone machine. Our bellow and expansion joint forming machine has utilized our patent technology of rotating salver. Also the auto punch bellow forming machine is updated to form different pitch and convolution height in auto status. There are also bellow forming machines to form square bellow and ellipse bellow, multiple ply square and ellipse bellow with only one seam. We have a technical team consisting of 9 engineers to help you design bellow and expansion joint forming machines, hose forming machines, as well as core leaching autoclave and dewaxing autoclaves. Our new idea of smart workshop is on the way: all these machines like bellow hose forming machines, core leaching autoclave and dewaxing autoclaves will be operated by manipulators. We aim at building the automatic factories in future.

Mechanical hose forming machine contains 2 machine working scopes: DN6-25/ DN 32-50mm. The remarkable advantage of mechanical hose forming machine lies in the combination of tube mill and hose forming portion. The coil is welded into round pipe and goes directly into the hose forming head, and then comes out as flexible hose. This kind of hose forming machine can rapidly produce massive flexible hose, and its capacity can rise up to 50m/ hr.

The auto punch bellow forming machine is divided into several ranges: DN100-1200mm, DN100-1600mm, DN1500-5000, customized. Auto expansion joint machine adopts our patent technology of rotating salver and the cones retract system; FUGE bellow forming machines use Siemens PLC and German Balluff sensors and servo motors to be more precise; the punch bellow forming machine owns 3 working positions and can form 3 bellows at the same time. The mechanical expansion joint forming machine is powerful enough for multiple layers of bellow and different materials, such as SS, Inconel.

Dewaxing Autoclave Use the high temperature and high-pressure steam to dewax from ceramic shell mold Key features Efficiency Designed as an integration of the steam boiler and dewaxing chamber to save space and promote efficiency. Easy operation�¯ Easy to operate in automatic and manual modes . Fast Double layers pressure vessel takes short time for pressure balance, and the time can be adjusted on certain conditions. Stability : Siemens PLC programmable controller with strong anti-interference ability and stable performance. Traceability Paperless recorder to monitor the whole working status, and allow user downloads the technical process data for analysis. Green Optional Heat Recovery Unit to save cost. Parameter list 1 MODEL FG-TLF1000 FG-TLF1200 FG-TLF1400 2 Design pressure 1.0MPa 1.0MPa 1.0MPa 3 Design temperature 183.2 183.2 183.2 4 Working pressure 0.9 MPa 0.9 MPa 0.9 MPa 5 Working temperature 179 179179 6 Pressure Balance Time 5s(at the pressure of 0.6 Mpa) 5s(at the pressure of 0.6 Mpa) 5s(at the pressure of 0.6 Mpa) 7 Inner Dimension 1000-1200120 1500 1400 1600 8 Dewaxing Time 0 60min (Adjustable 0 60min (Adjustable 0 60min (Adjustable 9 Heat Recovery Unit Optional Optional Optional 10 Overall Size 3600(L) 2200(W) 2400mm(H) 3930(L) 2300(W) 2910mm(H) 4350(L)*2460(W)*3100mm(H)

Wax injection machine FUGE wax injection machine is special designed for producing small size, high precision and complicated wax patterns in the investment casting process. Our wax injection machine was widely used in aerospace investment casting and high end precision casting area. FUGE wax injection machine features : Advanced Control System: Independent temperature control partitions(control temperature for wax of partitions);Accurate wax flow and Injection Pressure. Convenience : Maximum memory is 50 sets parameters . Safety : Auto alarm system to fix faults in time. No. Description Specification 1 Model FG-ZLJ10 FG-ZLJ25 FG-ZLJ50 FG-ZLJ100 2 Construction Double Station/Pillars Single Station /C type Single Station /C type Single Station /C type 3 Clamp Force 10 ton 9-25 ton 9-50 ton 100 ton 4 Wax Reservoir Capacity 113L 113L 113L 113L 5 Single Shot Capacity 1.2 L/station 0 2.5 L 0 6.5 L 0 6.5 6 Injection Pressure 3.5 70 bar 3.5 70 bar 3.5 70 bar 3.5 70 bar 7 Electrical Standard 380V ±10%, 50 ±2Hz, 3ph 380V ±10%, 50 ±2Hz, 3ph 380V ±10%, 50 ±2Hz, 3ph 380V ±10%, 50 ±2Hz, 3ph 8 Power 19.5 KVA 14.5 KVA 14.5 KVA 17 KVA 9 Air requirement 5.3 bar 5.3 bar 5.3 bar 5.3 bar 10 Telecommunication Optional Optional Optional Optional

Ceramic injection machine FUGE ceramic core injection machine can helps you to build the most solid and precise ceramic core pieces. Our ceramic core injection machine owns 7 independent temperatures control zone. The ceramic core pattern out of our ceramic core injection machine has been tested by many turbine blades manufacturers. They highly prized our core injection machine for its precise and steady performance during work. Operation: Easy to operate in manual and automatic modes . Reasonable structure: C-Frame to save space . Convenience : HMI is to display the parameters of auto setting pressure . Multi-protection: It equipped with multi-protection for nozzle position , overpressure, dual temperature , pinch hand . Advanced Control System: Precisely control temperature,flow and pressure for injecting , to ensure the qualify of ceramic cores. Description Parameters Model FG-TXJ35T FG-TXJ50T Max. Clamp force 35T 50T Platen stroke 535mm 535mm Injection Pressure 0.35-8MPa Adjustable 0.35-8MPa Adjustable Single Shot Capacity 3.2L Adjustable 3.2L Adjustable Ceramic Reservoir Capacity 76L 76L Air pressure 0.6MPa(Dry and clean air ) 0.6MPa(Dry and clean air ) Electrical Standard 380V 50Hz 3ph 18KW 380V 50Hz 3ph 30KW Dimension LXWXH 1450mmX2224mmX2996mm 150mmX2355mmX3016mm

Seam welder is used to weld a short piece of coil into pipe. FUGE designs the seam welder applicable to various material. It's also installed with auto wire feeder for thick pipe, and also configured with option for auto alignment device as to help operator handling the seam welder easier. Seam welder contains many different models based on different welding length. The longer the seam welder is, the stronger the welding shaft will be, and then the bigger its minimum applicable diameter.