Dewaxing Autoclave
Use the high temperature and high-pressure steam to dewax from ceramic shell mold
Key features
Efficiency Designed as an integration of the steam boiler and dewaxing chamber to save space and promote efficiency.
Easy operation�¯ Easy to operate in automatic and manual modes .
Fast Double layers pressure vessel takes short time for pressure balance, and the time can be adjusted on certain conditions.
Stability : Siemens PLC programmable controller with strong anti-interference ability and stable performance.
Traceability Paperless recorder to monitor the whole working status, and allow user downloads the technical process data for analysis.
Green Optional Heat Recovery Unit to save cost.
Parameter list
1 MODEL FG-TLF1000 FG-TLF1200 FG-TLF1400
2 Design pressure 1.0MPa 1.0MPa 1.0MPa
3 Design temperature 183.2 183.2 183.2
4 Working pressure 0.9 MPa 0.9 MPa 0.9 MPa
5 Working temperature 179 179179
6 Pressure
Balance Time 5s(at the pressure of 0.6 Mpa) 5s(at the pressure of 0.6 Mpa) 5s(at the pressure of 0.6 Mpa)
7 Inner Dimension 1000-1200120 1500 1400 1600
8 Dewaxing Time 0 60min (Adjustable 0 60min (Adjustable 0 60min (Adjustable
9 Heat Recovery Unit Optional Optional Optional
10 Overall Size 3600(L) 2200(W) 2400mm(H) 3930(L) 2300(W) 2910mm(H) 4350(L)*2460(W)*3100mm(H)
Dewaxing Autoclave is special designed for removing the wax patterns in the ceramic shell. Features â?¢ Integrated Chambers Designed as integration with the steam generator and dewaxing chamber to save space. The dewaxing chamber is always under a high temperature condition with a short pressure balance time between the double chambers when the high-temperature steam enters into inner side, and also decreasing moisture content in the drained wax. â?¢ Advanced Control With PLC control system to ensure the logical interlock of temperature, pressure, water level, steam in, dwell, steam out and door operation can be controlled automatically except closing/opening door and placing in/out shell clusters. And also features with water feeding and stopping automatically, a sound-light alarm for the high-low water level and contactless heating. Heat recovering unit can be supplied for saving energy with additional cost. â?¢ Good Safety Performance This machine complies with all the safety regulations of pressure vessel. It features with seven safeguards including temperature safety control, pressure safety control, safety valve protection, no steam delivering without door-closing in place, the door is unable to open if there is any residual pressure in the chamber, no steam in when the inner air release valve opens, residual pressure protection of autoclave door. There is an obvious safety warning board in front of the operating door. â?¢ High-grade Configuration The key control components are all imported products or supplied by joint venture. And the key valve is imported from UK. â?¢ Energy saving and environment friendly The outside cover of autoclave is made of new thermal insulation material with a lower heat-contacting coefficient, good thermal barrier effect and decreasing the fuel consumption. â?¢ Attractive Appearance Besides the quality, we also pay special attention to the appearance design and surface treatment for our machines with the characters of reasonable process, advanced technology, beautiful appearance and fluent colors. Specifications Inside Dimension Φ1000Ã?1200mm Φ1200Ã?1500mm Φ1400Ã?1600mm Φ2300Ã?2000mm Note: We can design the special machines according to the customerâ??s requirements. The Automatic Dewaxing Autoclave can fit with an Energy Recovery System with additional cost to save energy.
The Dewaxing Autoclave is used for removing the wax patterns in the ceramic shell in the investment casting line. It is designed as an integration of steam boiler (outer chamber) and de-wax chamber (inner chamber) to save space and easy for maintenance. It is important that the inner chamber is always in the high temperature atmosphere, when the the high-temperature steam in outer chamber enters inner side, the pressure balance time is fast to reduce the moisture content in the drained wax, the time needed to process the recovered wax is short and the damage is less, thus to increase the wax recirculating efficiency and decrease the production cost. Because of the rapid pressure balance time, the out of the ceramic shell will be pressed in a short time to avoid cracking due to the wax heat expansion. Therefore, the ceramic shell can get a good performance by using this Dewaxing Autoclave. This machine has been used widely in many foundries worldwide. Inside dimension 800 1000 1000 1200 1200 1500 1400 1600 1600 1600 1600 1800 1800 2200
Supplier: Industrial boilers
Supplier: Investment casting machines, dewaxing autoclave, wax injection machine, core leaching autoclave, slurry mixer, spare parts, zircon materials, wax materials, stainless steel hose, expansion joints
Buyer: Zircon materials, spares parts
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We supply a wide range of hydraulic hose bellow forming machines. One is common hydraulic bellow forming machine which covers DN25-150mm, DN50-300mm, DN80-400mm and forms max double layers of hose and bellow. The other version is updated to form hose and bellows without any scratch on the surface of the bellow and hose. Since 2005, FUGE has dedicated to produce hose forming machines, bellow forming machines and investment casting machine. Our investment casting equipment includes core leaching autoclave, dewaxing autoclave, wax injection machine, ceramic core injection machine. Our core leaching autoclave is widely used by turbine blades manufacturers. Besides, we have delivered variety of expansion joint forming machines and investment casting machines to the worldwide leading factories, such as auto punch bellow expansion joint forming machine, hydraulic hose bellow forming machine, mechanical hose forming machine, tube mill, tube expander, Vanstone machine. Our bellow and expansion joint forming machine has utilized our patent technology of rotating salver. Also the auto punch bellow forming machine is updated to form different pitch and convolution height in auto status. There are also bellow forming machines to form square bellow and ellipse bellow, multiple ply square and ellipse bellow with only one seam. We have a technical team consisting of 9 engineers to help you design bellow and expansion joint forming machines, hose forming machines, as well as core leaching autoclave and dewaxing autoclaves. Our new idea of smart workshop is on the way: all these machines like bellow hose forming machines, core leaching autoclave and dewaxing autoclaves will be operated by manipulators. We aim at building the automatic factories in future.