Vacuum Membrane Press

3 Unit Working Table
I.Table Outer Dimensions, 2800x1400mm
II.Table Outer Dimensions , 2400x1400mm
III.Table Outer Dimensions , 1200x1400mm
Automatic Moving Turbine
Manuel and Automatic Control
Fault Control Section
Waiting Station
Special Design Mold System
Temperature Measurement Unit , Infrared Sensor
3-4 min Operation Time
Audible-Visual Fault Warning System
Phase Protection
Leakage Relay
29 Kw Heater Energy Consumption
30 Kw Total Energy Consumption
Schneider-Delta Electrical-Electronical System
63 m³/Hour Vacuum Pump
71 Dba Noise Level
1950 Kg Machine Weight
9320mm Machine Length
1795mm Machine Width
1450mm Machine Height

Applicable covering material: pvc, natural veneer, transfer
Sphere of application:
It is intended for laminate doors, kitchen and furniture facades, different furniture units with pvc films and veneer, with the help of heat and vacuum technique system. As result you will receive product with long life use and the same time with elegant and inclusive surface.It is applicable to cover plate type furniture (sound box, cabinet, door), decorative dado and all kinds of baroque decorative surfaces with pvc films and wood skins and hot stamping foils.
Technical parameters:
1) external dimensions: 9, 000 x 1, 800 x 1, 300mm
2) worktable dimensions: 2, 550 x 1, 150 (1, 300) x 50mm
3) max. Processing height: 80mm
4) pvc thickness:0.1-0.35mm;
5)max vacuum press:-0.1mpa;
6) total power: 20kw
7) actual power:5kw
8)total weight: 3, 000kg
Features:
1. This machine has 2 work table, the electronic part is fully automatic and digitalized control. The components are produced by famous domestic enterprises with good quality. The temperature is controlled by computer chips so that the heating speed is adjustable and the temperature can be perfectly managed.
2. Use infrared heating system and high quality heat preservation material, which can ensure even heating and energy saving.
3. This machine uses integrated movement electromotor. It produces less noise and seldom breaks down.
4. This machine uses top 2x series vacuum pump. It is stable and reliable and the maintenance work is simple. (you can also adopt for german-made vacuum pump, which is strong and tough).
5. Large volume vacuum tank. It charges with double channels so that it can work with strong power.


Wood

1.Fast speed:
The working period of ordinary workpiece is less than 2 minutes after it enters the main machine, which is 2-4 times of the efficiency of common positive and negative pressure membrane pressure equipment.
2.Good effect:
The product processed by common film has clear groove, no open side, bubbling, no color difference, and high light working surface has strong adhesion, and the effect reaches the international leading level.
3.Low energy consumption:
The total power of the machine is 43KW, which is one half of that of the peer equipment;The main heating starting power is 18KW, and the average power consumption is 13KW/h.
4.High configuration:
The key part of the machine adopts original parts from Germany, Japan and Taiwan, which is high configuration and stable performance.
5.High working efficiency:
The whole machine adopts automatic top block. Compared with other domestic manufacturers, it saves the technological process of making the pad, saves the cost of process raw materials, saves the scanning sequence of the pad of the equipment, saves the time of laminating process, greatly improves the working efficiency and reduces the labor cost.
6.High degree of automation:
The machine is equipped with automatic fabric selection tilting rack, automatic film cutting device, automatic gasket device, laminating device of pressing machine, pallet lifting device and finished product rollover collection device, etc., with high degree of automation, smooth and close process and one-stop film-covering process production.The height of the top block can be selected 12, 15 and 18 mm, solving the phenomenon that the high-light sample block is not in place.

- Due to circulational cooling system the pressing process is done faster.
- There are rails and locks installed on the machine in order to put on silicon membrane and to work with natural veneer.
- There is an automatic film fixation mechanism, that helps save time preparing before the pressing. Also it helps prevent defects on the pressed pieces, that may arise as a consistence of wrong replacement of the film on the worktable.
- Press head lifters are designed to prevent swashes of the head of the machine.
-Air dispersion system provides a proportional dispersion of the air inside the machine while pressing, so the air temperature in each corner of the machine is the same.
-After recent modifications the quality of covering of wood pieces with PVC has risen.
-The machine is extremely easy for use, so it can be used even by low-qualified workers.
-There is one machine better than this one- it is membrane-vacuum press with additional air pressure.




Vacuum 40 m3/hour
The dimensions of the machine
2800 x 1600 mm x 1500 mm

Total power 27,5 Kw

The dimension of the worktable 1400 x 2500 mm

The area of the worktable used 1200 x 2300 mm

The time required for pressing process (up to material) 2-20 min.

Circulational cooling system

The system of automaic fixing of PVC or similar materials.

Automatic vacuum system

Weight 600 кg

TM2580F Positive and Negative Press Machine

Features
1. Fast speed: the working period of ordinary workpiece is less than 2 minutes after it enters the main machine, which is 2-4 times of the efficiency of common positive and negative pressure membrane pressure equipment.
2. Good effect: the product processed by common film has clear groove, no open side, bubbling, no color difference, and high light working surface has strong adhesion, and the effect reaches the international leading level.
3. Low energy consumption: the total power of the machine is 28KW, which is one half of that of the peer equipment; The main heating starting power is 18KW, and the average power consumption is 10KW/h.
4. High configuration: the key part of the machine adopts original parts from Germany, Japan and Taiwan, which is high configuration and stable performance.

The equipment uses imported solid core diameter 180mm cylinder to prevent oil leakage.
The frame is made of manganese steel plate and sandblasted to enhance corrosion resistance and load bearing.
The lifting balance system is easy to adjust, and the rise and fall are more stable.
Hydraulic system oil port improvement and maintenance is more convenient.
The aluminum frame is processed by one body, and no weld seam increases the strength.

Outline size 11200mm*2480mm*2150mm
Worktable size 2560mm*1270mm
Weight 14T
Total power 28KW
Actual power consumption about 10KW
Maximum processing size 50mm
Voltage 380v 50HZ optional
Rated operating pressure positive â?¤0.6Mpa negative â?¥-0.095Mpa

Pls contact me
Cindy Lee
Shenyang Zhanhongtu Machinery & Equipment Co.,Ltd
WhatsApp:+8615840529588
Wechat:15840529588

TM3000P-B Upper Pressure Machine With Pin System

Feature
1.High speed
The working period for making ordinary and high glossy workpieces is less than 2 minutes after it enters the main machine, which is 2-4 times of the efficiency of common positive and negative pressure membrane pressure equipment.
2.Good effect
The product processed by common film has clear groove, no peeling off at sides, bubbling, no color difference, and high light working surface has strong adhesion, and the effect reaches the international leading level.
3.Low energy consumption:
The total power of the model is 43KW, which is one half of that of the peer equipment;The main start heating power is 18KW.
4.High configuration
The key parts of the model adopt original ones from Germany, Japan and Taiwan, which is of high configuration and of stable performance.
5.High working efficiency:
The whole machine adopts automatic top block device. Compared with other domestic manufacturers, it saves the technological process of making the pads, the cost of raw materials, saves the sequence of scanning pads, as well as the time of lamination, greatly improves the working efficiency and reduces the labor cost.
6.High degree of automation
The machine is equipped with automatic tilting rack for fabric selection, automatic film cutting device, automatic gasket device, laminating device of pressing machine, pallet lifting device and finished product rollover collection device, etc., with high degree of automation, it has outstanding features like smooth and close process and one-stop film-covering process production.The height of the top block can be selected 12, 15 and 18 mm, solving the issue that the high gloss sample blocks are not in place while laminating.

Outline size 13500mm*5500mm*2800mm
Worktable size 3000mm*1270mm
Weight 18T
Total power 43kw
Actual power consumption 18Kw
Maximum processing size 80mm
Voltage 380v 50HZ optional
Rated operating pressure positive pressure0.6Mpa, negative pressure-0.095Mpa

Working Area: 2100x3660mm
Automatic Tool Change System (7+1)
Bakelite Flat Table
X-Y1-Y2 Axis 1 Kw Delta Servo Motor R:1/9 Reducer
Z Axis 0.75 Kw Servo Breaking Motor
7.5 Kw 18.000 rpm AREL Spindle Motor
2000 m³/hour Dust Sucking System
3 Unit 100m³/hour Oil Cycle Cooling Vacuum Pump
Hust Professional CNC Control Panel
ALPHACAM 2D Software (3D Upgrading and Part Reading Specification,Optional)
Electric Systems Delta and Schneider
X-Y Axis Speed 60 m/min
Program Sensitivity 0.001mm
Working Sensitivity 0.001mm
Positioning Sensitivity 0.001mm
Maximum Power Supply 17.2 KW
X-Y Axis Moving with Helical Gear
Z Axis Moving with Screw Mil
2 Unit X Axis Linear Rail
Right and Left 4 Unit Y Axis Linear Rail
2 Unit Z Axis Linear Rail
Fault Warning and Determined
Working with ISO GCODE
Working with DXF, DWG, IGES
1 year Part 2 year service Guarantee
Free Assembly and 80 Hour Program and Machine Education
80 Unit Free Macro (Door&Cover)
Online Service
Fast Service and Intervention in 3 Workday
Automatic Time Adjustment Lubrication System
Automatic Air Sensor to Shut down system when air pressure drop.
All Axises protected by switches and sensors.

With this machine, you no longer have to worry about the slow place of the backing board.
You will get greater benefits.
Which will allow you to increase production efficiency.
Which means that you save costs.

After the upgrade, the full automatic pin system vacuum membrane press machine  does not require manual placing of the backing plate.
The press cycle is as follows:
1) Layup of parts onto tray with pins in upright position
2)Press the button to drop the parts that does not touch the pins
3) Pulling of vinyl over finished bed
4) Loading of press
5) Processing parts through the press cycle
6) Unloading of press
7) Turn over device removes parts from tray
8) Tray returns for new cycle
All of this is done with two rotating trays,the working period of ordinary workpiece is less than 2 minutes (results vary based on part configurations, and ambient conditions).