Hydraulic Threaded Cartridge Valve

Bauer is a purchaser of American PowerTeam company. In recent years, the purchasing of hydraulic valves has been smooth. Last October, PowerTeam received a test order for a hydraulic power unit from a South African customer. The customer requires to receive the prototype in the shortest time. If the prototype test is normal, there will be a series of orders later. The boss attached great importance to it and asked the technical team to design and develop it. What the engineers are most worried about is that the use frequency of the hydraulic power unit is twice that of the conventional one. Therefore, the durability of the hydraulic threaded cartridge valve used should be at least more than 2 million times. According to the parameters and working conditions of the hydraulic threaded cartridge valve, Bauer contacted more than 20 new and old hydraulic valve manufacturers. After one-to-one communication, he selected 5 hydraulic valve manufacturers to make samples for testing. 20 days later, Bauer received 6 samples of hydraulic threaded cartridge valves. After the engineers installed and tested, none of the hydraulic threaded cartridge valves could pass the durability test for 2 million times. Bauer had a second round of communication with the manufacturers, 3 of the hydraulic valve manufacturers said they would re-sample the hydraulic threaded cartridge valve. After the second round of testing, although the durability of hydraulic threaded cartridge valves has been improved, they have not reached 2 million times. Bauer was embarrassed. He might have killed the big order. After communicating, the manufacturer advised that there was nothing he could do. Bauer was very worried and had to try his luck with a new hydraulic valve manufacturer. He found AAK hydraulic valve on Google and searched AAK. After browsing, Bauer thought that AAK might be able to successfully sample this hydraulic threaded cartridge valve. After receiving the working condition requirements and drawings of the hydraulic threaded cartridge valve from Bauer, AAK engineer made analysis and determined that they were more than 95% confident to make it successfully. After 2 rounds of testing, the engineer defined the production process of proofing and circled the technical difficulties. After 20 days, AAK sent the samples of the hydraulic threaded cartridge valve. Unexpectedly, 2 months after the samples of hydraulic threaded cartridge valves were sent, we received the official order of 600 hydraulic threaded cartridge valves from Bauer. Bauer said that the equipment commissioning of South African customer was successful and the operation was stable, they were very satisfied with the quality of PowerTeam. The owner was very satisfied that Bauer found such a great hydraulic valve manufacturer and designated AAK as their exclusive supplier of hydraulic threaded cartridge valves.

Early last month, I saw an email from Mark, the purchasing manager of hydraulic system of Caterpillar, an old friend of ours. The subject of the email is "I need help from AAK, I believe". After reading the email about hydraulic threaded cartridge valve, I understood Mark's embarrassment. A small less-known excavator designed by them at the beginning of this year was not smooth in the commissioning process, the response of the excavation part was slow and the power was not enough. After testing, the technical department found that the measured value of the maximum overflow pressure was lower than the specified value, so it was determined that there was a problem with the hydraulic threaded cartridge valve. Mark communicated with the original hydraulic valve supplier. The supplier mentioned that the hydraulic threaded cartridge valve was sampled according to their company's drawings, and all parameter tests were up to standard. The supplier told the fact. He then could only patiently communicate with the design department to see how to modify the hydraulic threaded cartridge valve design, but the design Department said that there was a problem with the installation of the technical team. The company's design and technology departments prevaricate with each other and Mark are caught in the middle, which is very embarrassing and time is also being wasted. If the owner is angry one day, it is estimated that all 3 parties will be criticized. AAK HYDRAULIC VALVE has always been Mark's most trusted supplier of hydraulic valves. I asked Mark to send us the original design drawings of the hydraulic threaded cartridge valve and the working condition requirements of existing equipment, as well as the problems and data encountered in commissioning. 3 days later, we replied to Mark that we have a new design scheme, and we are 90% sure that we can make the hydraulic threaded cartridge valve that meet the equipment requirements, but it will take 2-3 weeks. On the 3rd day after receiving our sample of the hydraulic threaded cartridge valve, Mark happily informed us that the technical department tested AAK hydraulic threaded cartridge valve, the equipment commissioning was smooth, and the reaction and power of the excavation part were normal. The technical department said that the large goods of this hydraulic threaded cartridge valve can only come from AAK, and other hydraulic valve manufacturers are unreliable. Caterpillar designers are also curious about how AAK HYDRAULIC VALVE redesigns this hydraulic threaded cartridge valve? AAK engineering team tried 30 times to design, sampling and make adjustment to find a breakthrough. A sealing ring groove is arranged between the oil replenishment outlet and the oil replenishment inlet of the oil replenishment valve seat of the hydraulic threaded cartridge valve.

This Monday, Arthur sent an email to purchase 1,600 hydraulic threaded cartridge valves at one time, which was a little unexpected. Arthur came from a hydraulic equipment manufacturing company in Italy. He met with us at the PTC exhibition in Shanghai 3 years ago. At that time, he communicated with us for about half an hour. Then there were several inquiries for hydraulic threaded cartridge valves and several trial orders for hydraulic threaded cartridge valves. Last October, he suddenly sent an email saying that he had a client in Ningbo who wanted to visit AAK hydraulic valve factory. We introduced in detail a series of production links from raw material inspection and warehousing to rough machining, finishing, process inspection, assembly of valve body and spool, testing, packaging, warehousing, marking and shipping of each part of hydraulic threaded cartridge valve. After the visit, Arthur's client said they were satisfied with the scale, equipment and management of AAK factory and left. I wondered if this was really Arthur's client. More than a month later after visiting the factory, Arthur said that his company has developed a new hydraulic equipment, which requires high-precision hydraulic threaded cartridge valve. AAK needs to quote and make samples for testing as before. AAK sent 16 samples of hydraulic threaded cartridge valves after 30 days. I still think that this one will be the same as that one year ago, no big waves. I didn't understand that I made the mistake of "I thought" until receiving the large order of 1,600 hydraulic threaded cartridge valves yesterday. Today, I learned by email that it was not his client who came to visit the factory last year, but his assistant who often stayed in China. Before the company developed this hydraulic equipment, his assistant ran to more than 30 hydraulic valve manufacturers in China, especially for this special hydraulic threaded cartridge valve. AAK hydraulic valve has its own advantages in equipment and extension of equipment and on-site detail management. In particular, the component testing room of AAK is constant temperature and humidity for 24 hours, which is very helpful for hydraulic threaded cartridge valves with high precision requirements. Because of the particularity of this hydraulic threaded cartridge valve, the accuracy inspection of each component should be completed in a specific environment. Some quality problems of the products of many hydraulic valve manufacturers are just due to the deviation of the test results caused by the instability of the test environment. In the view of many factories, this may be a small detail, but AAK has done extremely rigorous testing. His assistant has not found a second one in Ningbo who pays so much attention to detail. That's why Arthur chose AAK to produce this big order of hydraulic threaded cartridge valve.

When back from the Spring Festival, we received a reorder for 120 hydraulic threaded cartridge valves from Echerle company. Dean has been engaged in hydraulic parts purchasing in Echerle company for many years, and has been doing very well. The boss also trusts him. At the beginning of last year, the company developed a new hydraulic power unit, which has high requirements for the accuracy of the hydraulic threaded cartridge valve to be used. Because of the high accuracy requirement, the original hydraulic threaded cartridge valve manufacturer said that he was not able to achieve it. Dean used a new hydraulic threaded cartridge valve manufacturer finally. After their hydraulic power unit equipment has been sold for just less than 3 months, the customer complained about insufficient power supply. Their engineers believe that the hydraulic threaded cartridge valve was stuck and caused the problem. However, the hydraulic threaded cartridge valve manufacturer believes that it is caused by the uncleanness of hydraulic oil, but the engineer detected that the hydraulic oil is normal. The owner was not satisfied with such a hydraulic threaded cartridge valve manufacturer and asked dean to find a new hydraulic valve manufacturer and replenish goods as soon as possible. Dean left a message on AAK website and asked, what are the reasons for the stuck of the hydraulic threaded cartridge valve? We estimated that he had encountered the complaint about the stuck of hydraulic threaded cartridge valve. After communication, we learned that he was cheated by the new hydraulic valve manufacturer. According to the hydraulic threaded cartridge valve drawings sent by him, the accuracy requirements are high, especially the dimensional accuracy requirement of the valve hole is IT7 ~ 4. Among the hydraulic valve manufacturers in Ningbo, there may be no more than 3 factories that are able to meet it. We suggested Dean send the abnormal hydraulic threaded cartridge valve to us. After receiving and disassembling the sample, it was found that the cylindricity and coaxiality of the valve hole of the hydraulic threaded cartridge valve had errors, that is, the accuracy was not enough, the pressure in the matching gap between the valve hole and the valve spool is not balanced, resulting in the limited flexibility and easy stagnation of the valve spool in the valve body. Dean asked whether we can produce hydraulic threaded cartridge valves meeting valve hole accuracy requirements of IT7 ~ 4? We told Dean that for the hydraulic threaded cartridge valve, the valve hole accuracy is the key point and also the difficulty of quality control process. It directly affects the working performance, service life and stability of the hydraulic threaded cartridge valve. General hydraulic valve manufacturers surrender to this accuracy. AAK has a precision honing machine imported from the United States, which guarantees the finishing of the valve hole of the hydraulic thread cartridg

Patrick and I know each other at the PTC exhibition in Shanghai. He has worked in HAENCHEN hydraulic equipment company in Germany for a long time. The first thing he said when he saw me was that â??I was attracted by the slogan "Hydraulic valve manufacturer of the world's top 500 companies" on your AAK boothâ??. We talked about the hydraulic threaded cartridge valves for more than half an hour, especially introduced the difference of AAK hydraulic threaded cartridge valves on the specific details. He was surprised that the details of AAK had caught up with his local hydraulic valve manufacturers in Germany. Shortly after the exhibition, Patrick emailed us a hydraulic threaded cartridge valve with high parameter requirements. In particular, the durability of the hydraulic threaded cartridge valve should be more than 2 million times. All quality details should be compared with their local suppliers in Germany. The drawings attached to the email indicate the detailed data and working condition requirements. AAK is required to send 12 hydraulic threaded cartridge valve samples within 4 weeks. After analysis and comparison, AAK engineers found that this hydraulic threaded cartridge valve is not only durable for more than 2 million times, but also has high accuracy requirements. In particular, the internal leakage requirement of hydraulic threaded cartridge valve is 2drops / min, which is 60% higher than the international general standard. Although the requirements are high, we are still confident. 4 weeks later, AAK sent 12 hydraulic threaded cartridge valve samples. A month after the hydraulic threaded cartridge valve samples were sent, Patrick emailed that AAK did make him realize that it was different from other hydraulic valve manufacturers. At that time, he emailed to 4 Chinese hydraulic threaded cartridge valve manufacturers and a local manufacturer in Germany. Two of the 4 Chinese hydraulic valve manufacturers gave up directly. Only AAK and another hydraulic thread cartridge valve manufacturer confirmed to make samples. They tested and compared the sample parameters of the three factories. AAK's accuracy and durability are not only much higher than those of its Chinese counterparts, but also benchmarked with their local manufacturer in Germany. Although the quotation of AAK hydraulic threaded cartridge valve is much higher than that of its Chinese counterparts, it still has advantages over the hydraulic threaded cartridge valve purchased locally in Germany. Purchasing from AAK is the best embodiment of cost performance. AAK hydraulic threaded cartridge valve has three absolute advantages and has already surpassed its domestic counterparts. 1. AAK has a high-precision CNC machining center imported from Switzerland and various independent fixtures upgraded and refitted by itself, which eliminates human errors and ensures the first step of accuracy.

Walt placed an order for 1000 hydraulic threaded cartridge valves at one time last week, which surprised me. Three years ago, I met Walt from an American company at the Shanghai PTC exhibition. He communicated with us at our booth for more than half an hour. After the exhibition, Walt sent an email saying that his company happened to have a newly developed hydraulic equipment, which needs to use hydraulic threaded cartridge valves. He asked AAK to urgently provide 30 samples of hydraulic threaded cartridge valves according to his drawings. AAK sent out 30 hydraulic threaded cartridge valves after 25 days. After this, there was no inquiry for any hydraulic threaded cartridge valves from him. Half a year later, Walt sent a new test order of 40pcs for another new hydraulic threaded cartridge valve. Same as last time, there is no further news after delivery. In this way, we just received 2 test orders in about 2 years. I thought that there should be a mistake on the quantity of this large order of hydraulic threaded cartridge valve this time. After several rounds of emails, we know the story for this hydraulic threaded cartridge valve. Their company has only begun to purchase hydraulic valves from China in recent 3 years. For the hydraulic threaded cartridge valves purchased at the beginning, there are always complaints from customers after a period of time, such as leakage or jamming, insensitive opening and closing or serious wear and tear, etc. In the past 2 years, Walt also tried samples from more than 20 hydraulic valve manufacturers. The same problems still occur after each replacement. Only AAK hydraulic threaded cartridge valves have not received a complaint. Walt compared more than 20 suppliers for 2 years, and only AAK hydraulic threaded cartridge valves had no complaints. This time, he strongly suggested his owner that the future hydraulic threaded cartridge valves can only be purchased from AAK. His owner also wants to know why AAK can ensure that there are no complaints about the hydraulic threaded cartridge valves. AAK hydraulic valve not only has the CNC machining center imported from Switzerland, but also has its own upgraded and refitted independent fixtures, which eliminates man-made errors. At the same time, we have accurately controlled every detail of the processing, production, assembly, inspection and packaging of each hydraulic threaded cartridge valve, which has surpassed the vast majority of domestic peers. Firstly, AAK will divide the installed products into several assembly units according to the structure and process characteristics of the hydraulic valve, reduce the single parts entering the general assembly as much as possible, and ensure the reasonable assembly sequence and specified assembly accuracy of the hydraulic valve. All parts will be accurately measured, strictly inspected and tested before and after the general assembly of the hydraulic threaded cartridge valve.

Erdmann has been a purchaser of German HAWE company for 5 or 6 years and has been doing very well. Last month, the company had a special hydraulic threaded cartridge valve to purchase. Because it is to be used in the Arctic region, the corrosion resistance of hydraulic threaded cartridge valve needs to be very high. The owner asked him to identify the suppliers and approve the samples within 2 months. Erdmann felt that it could be completed within 20 days. He sent the drawings of hydraulic threaded cartridge valves to the original hydraulic valve manufacturers. Only 2 weeks later, he received samples of hydraulic threaded cartridge valves from one factory. The surface gloss of these samples of hydraulic threaded cartridge valves was quite good. The company tested them on the exploration drilling machine and delivered it quickly to the customer. 3 months later, the customer complained that the hydraulic threaded cartridge valve on the hydraulic pump was seriously corroded, some threads were stuck, the equipment could not be started, and the test run was unsuccessful. The owner thought that Erdmann was careless and ignored the use scene of the Arctic region. The owner again asked him to make new samples and do salt spray test inside the company. Actually, Erdmann emphasized that the hydraulic threaded cartridge valve is to be used in the Arctic region. The original supplier said that their hydraulic threaded cartridge valves have good gloss and corrosion resistance, and can be used in the Arctic region. Erdmann communicated with the original hydraulic threaded cartridge valve supplier again, and the reply was that most hydraulic valve manufacturers just adopt the zinc plating process, and he used the nickel plating process which is the highest level of corrosion resistance. Erdmann realized the difficulty of corrosion resistance in the Arctic regions. Erdmann emailed more than 20 hydraulic valve manufacturers who had been contacted before, emphasizing that the hydraulic threaded cartridge valve must be in the highly corrosive environment in the Arctic region, and the service life shall not be less than 9 months. Only 3 hydraulic valve manufacturers said they could have a try, but there was no response from other manufacturers. Erdmann was a little flustered. Erdmann saw AAK hydraulic valve on Google, who supplied to hydraulic pump company in Russia. He felt that AAK might give him a glimmer of hope. He emailed us to ask if we can produce hydraulic threaded cartridge valves to be used in Arctic regions. We directly replied that the components of the valve should be treated by special electroplating process in order to meet the condition in the Arctic regions. After 20 days, AAK sent samples according to his hydraulic threaded cartridge valve drawings. HAWE company conducted salt spray test on samples from all 4 manufacturers, with the corrosion condition twice that of Arctic regions.

AAK HYDRAULIC VALVE Classified the Types of Hydraulic Cartridge Valves from the Perspective of Installation, and Berge Puts Down His Uneasy Heart The types of hydraulic cartridge valves can be classified from different angles. Sometimes, buyers who purchase hydraulic cartridge valves are confused. After all, they are not engineers. In order to classify more simply and intuitively, AAK HYDRAULIC VALVE describes the types of hydraulic cartridge valves from the most extensive installation point of view. In this way, we can divide the hydraulic cartridge valves into 3 types: Insert-type, Slide-in and Screw-in. Berge, an old British hydraulic valve customer, was transferred from the quality control department to the import department. He is a very studious buyer. Maybe it's fate, we often discuss some knowledge points about hydraulic valves. Some time ago, he didn't understand that every time, when the domestic hydraulic valve manufacturers receive an inquiry about his hydraulic cartridge valve, they always ask about the type of hydraulic cartridge valve. The question about the type of hydraulic cartridge valve made him very nervous and helpless. Indeed, there are many types of hydraulic cartridge valves now, from the perspective of function, hole type and scene. We found that they are most commonly classified from the perspective of installation, which is easy to understand and remember. I summarized our hydraulic cartridge valve types to Berge. After reading my following report about the types of the hydraulic cartridge valves, he told me that this classification for the hydraulic cartridge valve types can basically cover more than 80% of the hydraulic cartridge valves. Here, I'll also share with you the types of hydraulic cartridge valves I gave him. Common types of hydraulic cartridge valves are as follows: The Insert-type hydraulic cartridge valves: completely enters the inside of the valve block and does not expose any part outside the valve block. It is positioned by its own thread or other components such as pipe joint, snap ring, retaining ring etc. For example, hydraulic check valve and two-way hydraulic flow regulating valve have this design. The slide-in hydraulic cartridge valves: it does not have installation threads itself, and the valve spool needs to be used together with the cover plate. The valve spool is integrated in the valve block to switch the oil circuit on and off through pressure and spring force. Different cover plates are used to realize direction control, pressure control and flow control. Screw-in hydraulic cartridge valves, that is, hydraulic threaded cartridge valves, have different brands and different hole types, which are usually unable to be interchanged in installation. At present, there are 3 commonly used pass types: ISO7789, SAE and SUN.

Andrew is the purchasing director of VIS Hydraulics in Italy and an old friend of AAK. He has cooperated with AAK for more than 4 years. One morning in October, I received an email from Andrew with the subject of "a big trouble". It is the first time that I received such an emotional email from Andrew. After reading, it turned out that the pressure of a hydraulic power system of their company was not enough, and the customer complained. The root of the problem is that the hydraulic threaded cartridge valve and hydraulic valve block does not match each other. The owner asked him to solve the problem within a month. After communication, it was learned that the hydraulic threaded cartridge valve and the hydraulic valve block purchased by Andrew were not produced by the same manufacturer. Now both manufacturers do not admit that it was their own problem. The hydraulic threaded cartridge valve manufacturer said that the pressure of the hydraulic system was slow due to the processing accuracy of the hydraulic valve block, while the hydraulic valve block manufacturer said that the hydraulic threaded cartridge valve had leakage, resulting in insufficient flow. Andrew failed to communicate for several times and thought of AAK. During so many years of cooperation, only AAK hydraulic valve has no complaint. He hopes that AAK can help him find out what the problem is. Andrew sent us the design drawings of the hydraulic threaded cartridge valve and hydraulic valve block. After analysis, AAK engineers found that the probability is that the design of the hydraulic valve block is unreasonable, the flow area of the through hole designed is not enough, and the direction and position of the oil inlet and outlet are not optimal, resulting in insufficient pressure of the whole hydraulic system. Andrew asked the hydraulic valve block manufacturer to design and produce, but the manufacturer needs 2 months to complete it, while the time given by his owner is only 1 month. Andrew asked the fastest time that AAK can finish the hydraulic valve block. Our engineers are worried that there may be deviation if design the hydraulic valve block alone. If combined with the mapping of the valve, we can achieve 100% of the optimal design scheme. We recommended Andrew to send us the hydraulic threaded cartridge valve, too. After receiving it, the scanning analysis was carried out, and the design scheme was obtained 2 days later. After 20 days, the redesigned hydraulic valve block was sent to Andrew. After installation and commissioning, the pressure of the hydraulic system was normal. After the complaint was resolved, the owner was also happy and asked Andrew to purchase both the hydraulic threaded cartridge valve and hydraulic valve block from AAK in the future. Don't purchase them separately any more. AAK engineers use professional automation studio version 7.0 software to automatically generate simulated hydraulic valve block of