Product name: Computerized Pillow Machine
Specification:
Item no.: QL003-PF
Dimension: 5000*5000*1400mm
Equipment: Fiber opener 1pcs; Fan 1pcs; Filling lot 2set; PLC control system 1pcs
Voltage: 380v 50Hz 3phase
Power: 8.45kw
PLC: Siemens Brand
Labor: 2 persons
Capacity: 150-180kg/h; 6-8pcs/min.
Fiber opening rate: more than 98% and not be damaged
Weight: 690kg
Description:
Qingdao Lion Computerized Pillow Machine item no. QL003-PF is one of the latest developed machines according to our customerÆs requirement and experience during using our machine.
It is adjusted by PLC computer system that the whole line can be handled by only 2 operators, one of them is mainly working for raw material feeding and another one works for the 2 fillings that adjusted by control panel.
It requires conjugated hollow siliconized polyester fiber that shorter than 100mm. normally there are 30% material can be mixed with non-siliconized fiber waste or wool etc. NOTE: The user should ask for confirmation from the seller before change the fillings.
The filling time can be adjusted from the PLC control panel according to the different production size and filling quantity for each pillow case from each filling slot separately.
Different requirement can be considered to work on our equipment to be suitable to the customer.
Production name: Down and feather filling machine
Specification:
Item no.: QL002-MT
Layout dimension: 6000*2500*3600mm
Equipment: Raw material box with paddle; Mixer with vacuum feeding system; Blower; Filling table 1nozzle
Voltage: 480v 60Hz 3phase
Power: 9.5kw
PLC: Siemens
Material: DowníBfeather
Hopper capacity: 10-15kg
Air pressure: 0.6-0.8Mpa
Capacity: Min.60-80kg/h
Operator: 1 person
Weight: Min. 1.1 ton
Description:
1) The down and feather filling machine can be used for filling pillows, cushions and comforter. And the filling material could be down, feather and micro fiber.
2) QL002-MT is assembled with a raw material storage, material mixer, material transporter, filling device, electronic scale (weighing device) and recycle dust collection system.
3) The whole line is controlled by Siemens PLC control system that can be handled by only 1 operator.
4) First of all put the raw down material into the raw material storage where there is one blender, the blender drives the material running, so the material can be easily sucked into the mixer.
5) There are 2 sections inside of the mixer that can hold about 10 to 15kg material once a time. The alarm system will make a warning sound as soon as the material is not enough (Controlled by a photoswitch). Then Choose raw material feeding from the control screen, the material will be transported to the mixer automatically.
6) The top section of the mixer holds the raw material and feeds the material to the bottom section by the sense of the density sensor.
7) There is a blending device in each section of the mixer to keep material moving continuously.
8) First of all, set up the testing time from the control screen--testing mode like 5 seconds and get to know how much material can be filled within 5 seconds from the scale.
9) The PLC will make record automatically after few times of testing.
10) Calculate how much time you need to fill one particular weight and set up the time from the control screen and then start producing.
11) The filling material waste will be sucked and carried back to the mixer automatically through the recycle dust collection system, so that your operation environments will be clean.
Specification:
Item no.: QL1000-BF-2
Layout Dimension: 15000*6000*3600mm
Equipment: Bale opener--3-way blower--Feeding hopper*2--Ball fiber machine*2--Blower*2--Mixer--Operation table
Voltage: 480v 60Hz 3phase
Power: 45.75kw
PLC: Simens
Material: Conjugate hollow siliconized polyester fiber 7D/15D * 51/64mm
Air pressure: 0.6-0.8Mpa
Capacity: Min.160-240kg/h
Operator: 1 person
Weight: Min. 5.5ton
Description:
The whole line is assembled with an automatic bale opener which is developed recently; Fiber blower 3 way device; 2 sets of ball fiber machine; a fiber storage and automatic filling table.
The 2 sets of ball fiber machine is running all the same time to achieve enough capacity.
Put a whole bale raw material of fiber into the bale opener which will be transported to the ball fiber machines separately and automatically controlled by PLC control system.
The whole line can be handled by only one operator working at the filling tables.
First of all set up the producing time from the control screen according to the ball fiber size required; note that the longer time the smaller size.
The second sent up the filling time from the control screen according to the production filling quantity after testing, such like pillow 50*70cm with 600g and the filling time can be around 10second and so on.
There are 2 operation functions in the control program which is adjustable filling time set up and filling time controlled by foot switch manually.
Specification:
Item no.: QL005-OP
Equipment: Bale opener, Fiber opener 1pcs, Blower 1pcs, Filling slot 2pcs
Layout dimension: 13000*5000*2500mm
Power: 13.75kw
Voltage: 380v 50Hz 3phase(difference can be ordered)
Labor: 1person
Capacity: min. 300kg/h
Weight: 3500kg
Control system: PLC control system
Description:
Automatic fibre filling machine QL005-OP is mainly used to fill the opened fibre into a bag that can be ready to sell to other customers requires small quantity daily time.
The machine can be arranged for non-airing bag such like plastic bag, also airing bag such like plastic woven bag.
PLC control system that can be handled by only 1 person that working at the filling device as the whole bale raw material can be already contained and transported to the opener by the bale opener automatically.
The filling time can be already set up from the control screen according to the weight and bag size.
Double hand control system saves labour well.
All electricity key parts are adopted by the most famous world brand such like Siemens and Omron that is stable quality and has international service department in your local area.
The machine is running calmly because of the well dynamic balance processing.
Please contact us for a video slip to get more idea about our machine.
MDF board
Specification:
Item no.: SX1710-A7H SX1790-A7H QL1000-A7H
Dimension 2400*1010*1010mm 2400*1100*1010mm 2400*1310*1010mm
Voltage 380V 50Hz 3phase 380V 50Hz 3phase 380v 50Hz 3phase
Power 6.25KW 6.25kw 8.25kw
Capacity 200-250kg/h 280-320kg/h 400-450kg/h
Opening rate 98% up 98% up 98% up
Weight 580kg 680kg 780kg
Description:
ò The fiber opening machine is mainly used for opening conjugate hollow siliconized polyester fiber that short than 100mm length.
ò Automatic raw material feeding conveyer function is to send the material into the opening rollers automatically, so that assures the operators safety.
ò There is a track device under the conveyer and fixed into the roller edge, so that the conveyer can be running in a straight way without deviation damage.
ò The developed rollers are assembled with metallic V-wire that the fiber can be opened for more than 98% to 100% and not be damaged.
ò High opening capacity that can be 150kg to 450kg per hour according to different machine model and the material
ò Roller balance processing
ò Overload protection
ò Long life operation and lower repairing rate
ò It can be handled by only one operator with simple operation
