Fiber Filling Machine

Specification: Item no.: QL1000-BF-2 Layout Dimension: 15000*6000*3600mm Equipment: Bale opener--3-way blower--Feeding hopper*2--Ball fiber machine*2--Blower*2--Mixer--Operation table Voltage: 480v 60Hz 3phase Power: 45.75kw PLC: Simens Material: Conjugate hollow siliconized polyester fiber 7D/15D * 51/64mm Air pressure: 0.6-0.8Mpa Capacity: Min.160-240kg/h Operator: 1 person Weight: Min. 5.5ton Description: The whole line is assembled with an automatic bale opener which is developed recently; Fiber blower 3 way device; 2 sets of ball fiber machine; a fiber storage and automatic filling table. The 2 sets of ball fiber machine is running all the same time to achieve enough capacity. Put a whole bale raw material of fiber into the bale opener which will be transported to the ball fiber machines separately and automatically controlled by PLC control system. The whole line can be handled by only one operator working at the filling tables. First of all set up the producing time from the control screen according to the ball fiber size required; note that the longer time the smaller size. The second sent up the filling time from the control screen according to the production filling quantity after testing, such like pillow 50*70cm with 600g and the filling time can be around 10second and so on. There are 2 operation functions in the control program which is adjustable filling time set up and filling time controlled by foot switch manually.

Production name: Down and feather filling machine Specification: Item no.: QL002-MT Layout dimension: 6000*2500*3600mm Equipment: Raw material box with paddle; Mixer with vacuum feeding system; Blower; Filling table 1nozzle Voltage: 480v 60Hz 3phase Power: 9.5kw PLC: Siemens Material: DowníBfeather Hopper capacity: 10-15kg Air pressure: 0.6-0.8Mpa Capacity: Min.60-80kg/h Operator: 1 person Weight: Min. 1.1 ton Description: 1) The down and feather filling machine can be used for filling pillows, cushions and comforter. And the filling material could be down, feather and micro fiber. 2) QL002-MT is assembled with a raw material storage, material mixer, material transporter, filling device, electronic scale (weighing device) and recycle dust collection system. 3) The whole line is controlled by Siemens PLC control system that can be handled by only 1 operator. 4) First of all put the raw down material into the raw material storage where there is one blender, the blender drives the material running, so the material can be easily sucked into the mixer. 5) There are 2 sections inside of the mixer that can hold about 10 to 15kg material once a time. The alarm system will make a warning sound as soon as the material is not enough (Controlled by a photoswitch). Then Choose raw material feeding from the control screen, the material will be transported to the mixer automatically. 6) The top section of the mixer holds the raw material and feeds the material to the bottom section by the sense of the density sensor. 7) There is a blending device in each section of the mixer to keep material moving continuously. 8) First of all, set up the testing time from the control screen--testing mode like 5 seconds and get to know how much material can be filled within 5 seconds from the scale. 9) The PLC will make record automatically after few times of testing. 10) Calculate how much time you need to fill one particular weight and set up the time from the control screen and then start producing. 11) The filling material waste will be sucked and carried back to the mixer automatically through the recycle dust collection system, so that your operation environments will be clean.

Product name: Computerized Pillow Machine Specification: Item no.: QL003-PF Dimension: 5000*5000*1400mm Equipment: Fiber opener 1pcs; Fan 1pcs; Filling lot 2set; PLC control system 1pcs Voltage: 380v 50Hz 3phase Power: 8.45kw PLC: Siemens Brand Labor: 2 persons Capacity: 150-180kg/h; 6-8pcs/min. Fiber opening rate: more than 98% and not be damaged Weight: 690kg Description: Qingdao Lion Computerized Pillow Machine item no. QL003-PF is one of the latest developed machines according to our customerÆs requirement and experience during using our machine. It is adjusted by PLC computer system that the whole line can be handled by only 2 operators, one of them is mainly working for raw material feeding and another one works for the 2 fillings that adjusted by control panel. It requires conjugated hollow siliconized polyester fiber that shorter than 100mm. normally there are 30% material can be mixed with non-siliconized fiber waste or wool etc. NOTE: The user should ask for confirmation from the seller before change the fillings. The filling time can be adjusted from the PLC control panel according to the different production size and filling quantity for each pillow case from each filling slot separately. Different requirement can be considered to work on our equipment to be suitable to the customer.

Good performance down filling machine with 4 filling ports, allow 4 workers operate at the same time, 3 scales support each filling port of down stuffing machine. The automatic down garment filling machine has dust removal under desk, down returning function, antistatic system, steal-removal device. Also we develop new functions, like independent weighing system and apportion big grams. Weighing range of down jacket filling machine is from 0.2-20g, suitable for all kinds of down coat. As well this high output down filling machine can be used as fiber filling machine. Details: Brand: Bealead Model: DF-4301-X Composed by: 1 feeding unit and 4 weighing units/ filling station Filling Pipes: 4 Scales by filling pipe: 3 Fillings by hour: 1200-1600 lattices Application: Apparel, Commodity, Textiles Material Application: 50%- 90% down Weight: 920kg Filling Storage: 12kg Weighing Range: 0.2g- 20g Accuracy: 0.01g Feeding Unit Size: 2.1* 0.8* 2.1m Weighing Unit Size: 1.8* 0.6* 0.95m Min. Site Area: 5m* 6m Main Specification Voltage 220V Air Tank �1m³ Air Pressure 0.6- 0.8MPa Air Compressor Power 7.5KW Min. Air Pressure 0.5MPa Air Compressor Exhaust �1m³/min Max. Power 2.5KW Air Monitoring System PPR Pipe 1 inch Down Returning System Pipe Distance �20m Humidity Control System