BoReTech supplys various types of screw conveyors, including single-screw conveyor, twin-screw conveyor, triplet-screw conveyor, water-filtration screw conveyor and so on. The equipment has a lot of characteristics, such as high stability, wear-resistant spiral. Besides, all different types of screw conveyors can be customized base on different conveyance purpose.
25T/D PET Bottle to PSF Production Line
This is a solution recycle post-consumer bottles to synthetic fiber. All the fiber from waste PET bottles is recycled and eco-friendly.
Normally, BoReTech provides the fiber production line design which can make two or three types of fiber, such as good hollow conjugated fiber and regular tenacity solid fiber, or hollow conjugated fiber, regular hollow fiber and normal tenacity solid fiber.
We recommend customer to produce customized regenerated polyester staple fiber (PSF) with minimum power consumption and waste discharge. And we also coordinate with our customer to develop innovative downstream products with special fibers.
Input material:
Post-consumed PET Bottles, RPET Flakes, RPET Chips, PET Lumps, PET Strap, Fiber Waste, Off-grade Chips
Feature/Advantages
One-stage service from PET bottle to Polyester staple fiber (PSF) ensures the final quality.
With the highest optimization of proposal to reduce the cost of project and achieve the maximum benefits.
Fully integrate the market resource, production technology and engineering experience into practical production system, and implement the technology transfer. Various Products would conform to the requirement of the customers and increase the competitive of the product in the market.
Steel platform design of spinning building reduces the height and cost of construction.
Automatic design of flakes feeding and drying system saves manpower and conversion cost as well as increasing the drying efficiency and flake quality.
Fiber Production Process Flowchart
Feeding-----Melting-----Extrusion------Spinning & Quenching-----Filtration-----Sunflower Feeding-----Creel-----Tow Guiding-----Drawing-----Draw Batch-----Drawing-----Draw Chest-----Drawing-----Tow Stacker-----Pre-heating-----Crimping-----Relaxing-----Cutting-----Baling
*Configuration are optimized due to different types of fiber and capacity
Sieving machine is used to separete solid waste such as sand, metal, small stone, labels in PET bottle recycling process. It helps the PET bottle washing by reducing equipment abrasion, material loss to enhance productivity. Flakes sieving improve the quality of final PET flakes.
BoReTech supplys three types of sieving machines, dry trommel,disk screener and dust remover. Disk screener is more compact than the dry trommel, it can be placed after de-baling and pre-washing then remove
sand, labels and so on. It can evenly disperse the bottles onto the next process and remove remained water.
Dry trommel can remove caps and sands separately by multiple mesh sizes.
Dust remover can separate dust in the flakes, small plastic labels and lm by taking advantage of the gravity and machine structure design.
The process is used to recycled the waste consumed pet bottles. It contains the debaling, bottle prewashing, label removing, mannual sorting, crushing, gravity separating, flakes washing, drying and packing units. The contaminations content will be less than 200ppm. It can be used to make psf fiber, poy, sheet and non-food grade pet containers. And you can choose automatic sorting machine depends on your requirement.
Horizontal centrifugal dryer
As rapid development of recycling industry, dehydration becomes an indispensable process. Our ts seriesí» are excellent performed, especially to hard wasted plastics.
High speed rotating axle caused a powerful centrifugal force that make water passing through the special design polygon cylinder screen easily. To increase the diversified ability, when the materialí»s movement in a spiral way which caused the smaller water molecule diverted away by high speed air current. It makes the powerful dehydration effects.
Specification:
Power : 11-15 kw
Capacity : 1~1.5 mt/hour
Moisture : 1.5 ~ 2%
Diameter : 600 mm
R.P.M. : 1450 rpm
Dimension: l2235 x w1160 x h1754 mm.
Pet bottle recycling line
The process is used to recycle big capacity and stable quality raw material, especially for psf manufacturer and recycled poy manufacturer with big capacity. The process flowchart as below:
De-baling----- label scrapping------ label separation------- bottle pre-washing--------manual sorting and metal detecting-----wet grinding-------gravity separation-------chemical washing for pet flakes-------rinsing--------drying--------packing.
Specification:
Power : ~380 kw
Capacity : 3 mt/hour input
Area requirement: 1000m2.
Flakes quality criteria:
Size: 1 mm ~ 12 mm
Humidity: 1.5 %
Pe, pp: 20 ppm
Paper, wood: 20 ppm
Glues/hot melts: 20 ppm
Organics: 20 ppm
Inorganic particles: 20 ppm
Ferrous and non-ferrous metals: 20 ppm
Pvc: 30 ppm. Our pre-washing process can make pvc become distinguishable. But the efficiency of labors in bottle sorting unit is important.
Colored pet flake: should be less than 20 ppm. But it should depend on efficiency of bottle sorting labors.
Seaworthy packing
Plastic crusher
1 it can smash any plastic material rapidly and can be applied on several usages. Ití»s a smasher with full power.
2 the big plastic materials can be smashed directly without blocking which will result in the stopping of smash. So it can save a lot of time.
3 with water cooling system and the clearance between cutters provide facilities of heat dissipation in order to reduce damage effect between bearings and machine bodies and lessen the depreciation of steel characteristics.
Specification:
Power : 75kw
Capacity :maximum 1600kgs/hour at 12mm hole in the screen
Dimension: l1800 x w1500x h2400 mm.
Seaworthy packing
Horizontal centrifugal dryer
As rapid development of recycling industry, dehydration becomes an indispensable process. Our ts seriesí» are excellent performed, especially to hard wasted plastics.
High speed rotating axle caused a powerful centrifugal force that make water passing through the special design polygon cylinder screen easily. To increase the diversified ability, when the materialí»s movement in a spiral way which caused the smaller water molecule diverted away by high speed air current. It makes the powerful dehydration effects.
Specification:
Power : 11-15 kw
Capacity : 1~1.5 mt/hour
Moisture : 1.5 ~ 2%
Diameter : 600 mm
R.P.M. : 1450 rpm
Dimension: l2235 x w1160 x h1754 mm.
Label Remover for PET Bottle Recycling System
In Asia, most of labels made from PVC heat-shrinkage film which cannot be removed through bottle prewashing; this is another major problem in PET recycling industry. BoReTech patented label separation machine completely solved this problem. Firstly, label scrapper will tear the labels, so that the labels no longer attached to bottles, and then,the labels will completely separated by adjustable wind-force and gravity difference.
BoReTech supplys two types of PVC label separation machines.One type is consist of label scrapper and label blower.Another one is compact device which has two functions in one and with less sapce occupation.
Patented label scrapping blade and bolt has the feature of long service life, high efficiency of label separation rate and low bottle damage. The general separation rate is over 95% and bottle-breaking rate within 5%; and service life can reaches up to 10000T.
Specially designed machine structure can minimize the time of changing blades, making sure the smooth running of the entire production line.
Our Advantages
BoReTech supplys two types of PVC label separation machines.One type is consist of label scrapper and label blower.Another one is compact device which has two functions in one and with less sapce occupation.
Patented label scrapping blade and bolt has the feature of long service life, high efficiency of label separation rate and low bottle damage. The general separation rate is over 95% and bottle-breaking rate within 5%; and service life can reaches up to 10000T.
Specially designed machine structure can minimize the time of changing blades, making sure the smooth running of the entire production line.
Bottle pre-washing machine is aimed to remove the external impurities before crushing as much as possible.It plays an important role in PET recycling process and is the basis of ensuring the final PET flakes quality and reducing the production cost. Especially during crushing process, it can avoid the unnecessary wear of knives by excessive hard solid waste.
BoReTech supplys two types of PET bottle pre-washing machines, one is continuous bottle pre-washing machine, the other one is batch pre-washing machine. The biggest feature of continuous bottle pre-washer is the automated water circulation system, continuous feeding and washing, then uses the high-temperature chemical water to remove the labels, dirt, sands, glues, rubbers, metal and other impurities on the bottles' surfaces. Separating rate will more than 90%. The supporting chemical water filtration system can attain the chemical water reuse, and prolong the service life of the chemical water and save the washing costs. Intermittent washing ensures that there is sufficient soak time for the bottles in the chemical water, it will be applied to the recycling of oil bottles well.
Crushers with special structure design allow to add water in crushing process for the first step of friction washing;the water helps to reduce temperature inside the chamber of crusher and blade wearing,and most importantly,to reduce the amount of fine powder loss.
Reasonable process configuration can effectively ensure the removal of impurities and the continuity of the process,and at the same time,create the better condition for subsequent hot flotation.
Crusher adopts the latest technology of V-shaped cutting, which can transport the PET bottles to the center of the rotary blades, it avoids the material sticking to the side wall of chamber and also increases the service life of crusher chamber.
The crushing room is made of high-hardness material and is processed by CNC lathe.
It has the characteristics of great thickness, high strength, strong wear resistance,no pollution, long service life and convenient for daily maintenance.
Adopt a safety curtain at the inlet to prevent the PET �akes from splashing out when cutting.
The crusher pulley is connected to the drive shaft through a V-shaped belt, which has the characteristics of balanced operation of crushing, precise coordination, it's easy to disassembly and assembly with simple maintenance.The feeding hopper and screen frame areoperated by hydraulic device.
Rotary blades can be adjusted outsidethe crushing room, it's more convenient.
Bale braeker is applied to PET bottle recycling industry to break up PET bottle bales. Cutting the wires of the PET bottle bale manually in the first step, then PET bottle bales will be transported to bale breaker shafts via belt conveyor or chain conveyor. PET bottle bales become loose bottles under the function of powerful rolling paddles.
BoReTech develops two types (Horizontal & Vertical De-baler )of bale breakers on the basis of PET bottle baler dimension and materials conditions which capacity reachs up to 10000 kg/h.� Baler breaker shaft adopts carbon steel and paddles adopts alloy steel which is dismountable and friendly to daily maintenance.
BoReTech Bale Breaker has three designs which equiped with two shafts, three shafts and four shafts. Moving speed of belt conveyor and chain conveyor is adjustable,which can avoid clogging. Three shafts bale breaker is particularly suitable for high density bottle bales. Bale breaker has the features of simple operation process, low power consumption and less manpower.
B-to-B grade PET bottle washing line is mainly supported in the recycling project of food grade recycled PET chips; it has a high degree of automation and avoids the human error to the maximum extent. Efficient mixing and testing systems are to ensure that the PET flakes can meet the standard of the following processing. B-to-B grade bottle washing line of our company can flexibly adjust and configure the equipment and the process according to the actual differences in raw materials input to meet customer needs in actual production. The whole line adopts the industrial control computer, with touch screen interact with PLC for control, which can intuitively and effectively control the various process parameters while collecting and recording the important process parameters on the whole line; we even combine the remote communication technologies to let our customers have no distance with us. It assists our users in production management practice, analysis and equipment maintenance. Meanwhile, the whole line is equipped with automatic material sorting machine and color sorter, which can greatly reduce the input of manpower and greatly improve the production efficiency, thus truly achieving the highly automated cleaning and recycling production line.
Process Intro
De-baling------Metal Separation------ Label Scrapping------- Label Separation-------- Presorting------Bottle Pre-washing ------Automatic Sorting/Manual Sorting -----Wet Grinding-------Drying-------Hot Flotation-------Friction-------Continuous Rinsing-----Drying--------Dust Removal------PackingÃ?Â
Our Service
1,pre-sale support:
Normally we suggest you paint our standard color , but we can supply customization paint service by paid.
2,after-sale service:
Warranty:1 year for machinery,6 months for electrical.
For mechanical parts, our guarantee duration is 12 months. If the part is broken within this period, we will send the spare parts immediately to the client for repairing.
3,technical support:
Normally, we send our engineer(s) to supervise the installation and commissioning. The buyer need to prepare the operation staff to implement it. BORETECH is able to send mechanical engineer, electrical engineer and operation engineer. The operation engineer is to help the buyer's labors to know how to operate the washing line and get the best efficiency.
TL1500 Plastic Bottle Hot Washing Recycling Equipment
PET bottle recycling system is used to recycle from PET bottles bales to PET flakes, which with big capacity from 500 kg/h to 9000 kg/h.This process of washing and crushing is consist of different function units. The final product rPET flakes has a stable quality and various grade applications, especially for PSF ,POY manufacturer with big capacity. Recent year, BoReTech develop new technology, rPET can be achieved Bottle-to Bottle grade application with FDA approval.
BoReTech is a resource environmental enterprise which integrates manufacturing,engineering and equipment supply. BoReTech is devoted to develop large input capacity of smart PET bottle recycling system with full automation and intelligence. Meanwhile, BoReTech as resources and technology integrator of recycled polyester industrial chain supply turnkey service of PET bottle washing line,bottle-to-fiber and bottle-to-bottle engineering.
BoReTech is the only PET bottle washing line for food-grade B-To-B project in Asia,and more than 170 PET bottle washing lines are running all over the world.
Our Service:
1,pre-sale support:
Normally we suggest you paint our standard color , but we can supply customization paint service by paid.
2,after-sale service:
Warranty:1 year for machinery,6 months for electrical.
For mechanical parts, our guarantee duration is 12 months. If the part is broken within this period, we will send the spare parts immediately to the client for repairing.
3,technical support:
Normally, we send our engineer(s) to supervise the installation and commissioning. The buyer need to prepare the operation staff to implement it. BORETECH is able to send mechanical engineer, electrical engineer and operation engineer. The operation engineer is to help the buyer's labors to know how to operate the washing line and get the best efficiency.
There's a strong signal around the world about an ongoing trend among Global Consumer Goods brands and retailers of increasing the recycled content in their packaging to an average of 25% by 2025. These efforts of "closing the loop" initiative has become a real competition among by the International Brands these days.
Meanwhile, all major bottle preform companies are successfully the recycled PET combined in preform manufacturing sometimes in 100% ratio. Multiple feasibility studies show that this is not only environmentally right but it also brings significant economic benefits, which are vital for any business.
BoReTech is the leading supplier of post-consumer PET recycling solutions in Asia. We are proud with our 30 years of Polyester fiber manufacturing and plastic waste recycling. At present, we have over 150 plastics recycling lines successfully working in more than 30 countries across the Globe.
Our customers in the US, Japan, EU manufacture food grade rPET resin for such well-known brand owner's such as Niagara Bottling, Nestle, etc.
BoReTech offers a complete bottle to bottle recycling system for the conversion of post-consumer PET bottle bale into food grade rPET pellets. The resulting rPET pellets are suitable for applications in direct contact with food (FDA/EFSA approval).
The process is fully continuous and integrates extrusion as a first process section and solid-state polycondensation as a second process section into one integrated system. A fully advanced automatic and intelligent control system can be built in the line for easy and better operation. This system can be designed to have control optimization based on the each production line, what's more, we're able to develop customized modules , and so on, with functions mentioned above, we're capable of enhancing product operation, device monitoring, and production management.
Our Strengths:
- BoReTech washing process is the only technology designed in Asia which achieved USA FDA LNO (Letter of No Objection) standards.
- World-wide installation experience: USA, European Union, Asia, Africa, Latin America, India, etc.
- Primal focus on the sustainable R&D and cutting-edge engineering aimed to recover 100% of post-consumer PET waste.
- The shortest time for delivery, installation and start-up in the industry.
- Trust and confidence of the existing customers. 2/3 of our clients come for more machines to BoReTech to expand their production capacity.
- Experience in manufacturing food-grade rPET resin with significant economic benefits for our customers.
Plastic Bottle Crusher Machine
Crushers with special structure design allow to add water in crushing process for the first step of friction washing;the water helps to reduce temperature inside the chamber of crusher and blade wearing,and most importantly,to reduce the amount of fine powder loss.
Reasonable process configuration can effectively ensure the removal of impurities and the continuity of the process,and at the same time,create the better condition for subsequent hot flotation.
Crusher adopts the latest technology of V-shaped cutting, which can transport the PET bottles to the center of the rotary blades, it avoids the material sticking to the side wall of chamber and also increases the service life of crusher chamber.
The crushing room is made of high-hardness material and is processed by CNC lathe.
It has the characteristics of great thickness, high strength, strong wear resistance,no pollution, long service life and convenient for daily maintenance.
Adopt a safety curtain at the inlet to prevent the PET �akes from splashing out when cutting.
The crusher pulley is connected to the drive shaft through a V-shaped belt, which has the characteristics of balanced operation of crushing, precise coordination, it's easy to disassembly and assembly with simple maintenance.The feeding hopper and screen frame areoperated by hydraulic device.
Rotary blades can be adjusted outsidethe crushing room, it's more convenient.
Bottle pre-washing machine is aimed to remove the external impurities before crushing as much as possible.It plays an important role in PET recycling process and is the basis of ensuring the final PET flakes quality and reducing the production cost. Especially during crushing process, it can avoid the unnecessary wear of knives by excessive hard solid waste.
BoReTech supplys two types of PET bottle pre-washing machines, one is continuous bottle pre-washing machine, the other one is batch pre-washing machine. The biggest feature of continuous bottle pre-washer is the automated water circulation system, continuous feeding and washing, then uses the high-temperature chemical water to remove the labels, dirt, sands, glues, rubbers, metal and other impurities on the bottles' surfaces. Separating rate will more than 90%. The supporting chemical water filtration system can attain the chemical water reuse, and prolong the service life of the chemical water and save the washing costs. Intermittent washing ensures that there is sufficient soak time for the bottles in the chemical water, it will be applied to the recycling of oil bottles well.
Zig-zag separator can effectively separate the dust in the flakes, small plastic labels or film by taking advantage of the gravity and the special internal structure design.
The label aspirator separates the label and fine impurities from the flakes by the negative pressure which generated by blower, and can be used by multiple assembly.
TL3000 Plastic Bottle Hot Recycling System
PET bottle recycling system is used to recycle from PET bottles bales to PET flakes, which with big capacity from 500 kg/h to 9000 kg/h.This process of washing and crushin is consist of different function units. The final product rPET flakes has a stable quality and various grade applications, especially for PSF ,POY manufacturer with big capacity. Recent year, BoReTech develop new technology, rPET can be achieved Bottle-to Bottle grade application with FDA approval.
BoReTech is a resource environmental enterprise which integrates manufacturing,engineering and equipment supply. BoReTech is devoted to develop large input capacity of smart PET bottle recycling system with full automation and intelligence. Meanwhile, BoReTech as resources and technology integrator of recycled polyester industrial chain supply turnkey service of PET bottle washing line,bottle-to-fiber and bottle-to-bottle engineering.
BoReTech is the only PET bottle washing line for food-grade B-To-B project in Asia,and more than 170 PET bottle washing lines are running all over the world.
Product Application
Semi-Automatic PET Bottle Recycling Plant is suitable for recycling waste PET bottle bales to clean PET flakes. It is widely used to recycle big capacity and stable quality raw material, especially for PSF manufacturer and recycled POY manufacturer with big capacity.
The Process Flowchart:( Process flowchart based on end product requirement)
Label Scrapping------ Label Separation-------- Manual Sorting and Metal Detecting-----Wet Grinding------- Gravity Separation------- Hot-washing -------Rinsing-------- Drying-------- Plastic Removing System------ Packing
PET bottle recycling system is used to recycle from PET bottles bales to PET flakes, which with big capacity from 500 kg/h to 9000 kg/h.This process of washing and crushin is consist of different function units. The final product rPET flakes has a stable quality and various grade applications, especially for PSF ,POY manufacturer with big capacity. Recent year, BoReTech develop new technology, rPET can be achieved Bottle-to Bottle grade application with FDA approval.
PET bottle recycling system is used to recycle from PET bottles bales to PET flakes, which with big capacity from 500 kg/h to 9000 kg/h.This process of washing and crushing is consist of different function units. The final product rPET flakes has a stable quality and various grade applications, especially for PSF ,POY manufacturer with big capacity. Recent year, BoReTech develop new technology, rPET can be achieved Bottle-to Bottle grade application with FDA approval.
4800KG/H PET Bottle Hot Washing Production Plant
PET bottle recycling system is used to recycle from PET bottles bales to PET flakes, which with big capacity from 500 kg/h to 9000 kg/h.This process of washing and crushin is consist of different function units. The final product rPET flakes has a stable quality and various grade applications, especially for PSF ,POY manufacturer with big capacity. Recent year, BoReTech develop new technology, rPET can be achieved Bottle-to Bottle grade application with FDA approval.
BoReTech is a resource environmental enterprise which integrates manufacturing,engineering and equipment supply. BoReTech is devoted to develop large input capacity of smart PET bottle recycling system with full automation and intelligence. Meanwhile, BoReTech as resources and technology integrator of recycled polyester industrial chain supply turnkey service of PET bottle washing line,bottle-to-fiber and bottle-to-bottle engineering.
BoReTech is the only PET bottle washing line for food-grade B-To-B project in Asia,and more than 170 PET bottle washing lines are running all over the world.
Sieving machine is used to separete solid waste such as sand, metal, small stone, labels in PET bottle recycling process. It helps the PET bottle washing by reducing equipment abrasion, material loss to enhance productivity. Flakes sieving improve the quality of final PET flakes.
BoReTech supplys three types of sieving machines, dry trommel,disk screener and dust remover. Disk screener is more compact than the dry trommel, it can be placed after de-baling and pre-washing then remove
sand, labels and so on. It can evenly disperse the bottles onto the next process and remove remained water.
Dry trommel can remove caps and sands separately by multiple mesh sizes.
Dust remover can separate dust in the flakes, small plastic labels and lm by taking advantage of the gravity and machine structure design.
The glue attached on the flakes will affect the recycling application of the flakes.The function of turbo washer is removing the glue and small impruities from flakes by friction power to purify PET flakes.
BoReTech develops a new style machine which consists of turbo washing section and drying section. Glue will be removed by strong friction among flakes and paddles, then moisture rate of the flakes will be reduced to below 5% through centrifugal force. Water spraying device can avoid screen clogging and also purify the flakes. Paddles and screen are all demountable which is easy for daily maintenance and repairs. Paddles adopts alloy steel which has abrasion resistance and the service life will reach 10000 tons of flakes output.
