- Due to circulational cooling system the pressing process is done faster.
- There are rails and locks installed on the machine in order to put on silicon membrane and to work with natural veneer.
- There is an automatic film fixation mechanism, that helps save time preparing before the pressing. Also it helps prevent defects on the pressed pieces, that may arise as a consistence of wrong replacement of the film on the worktable.
- Press head lifters are designed to prevent swashes of the head of the machine.
-Air dispersion system provides a proportional dispersion of the air inside the machine while pressing, so the air temperature in each corner of the machine is the same.
-After recent modifications the quality of covering of wood pieces with PVC has risen.
-The machine is extremely easy for use, so it can be used even by low-qualified workers.
-There is one machine better than this one- it is membrane-vacuum press with additional air pressure.
Vacuum 40 m3/hour
The dimensions of the machine
2800 x 1600 mm x 1500 mm
Total power 27,5 Kw
The dimension of the worktable 1400 x 2500 mm
The area of the worktable used 1200 x 2300 mm
The time required for pressing process (up to material) 2-20 min.
Circulational cooling system
The system of automaic fixing of PVC or similar materials.
Automatic vacuum system
Weight 600 кg
Edge-banding machine
EXPERT - 4600 Technical characteristics
Voltage/frequency 380 V /50 Hz
Amperage 22 A
Width of edge band 0.4 - 3 mm
Width of the worked wood pieces 10-50 mm
Feeding speed 10-20 meters/min.
Total power 12,4 Kw
Pressure in the machine 6 atm
Air consumption 240 lt/min
Working height 850 mm
Width 920 mm
Length 4600 mm
Height 1600 mm
Weight 2000 Kg
The sawing unit (cleans butt ends of the wood pieces before working-optional feature) 2 x 4,5 Kw 5,5 hp 60 hz
Speed of sawing unit 4750-5250 dev/dk
Head& End saw cutting unit 2 x 0,55Kw / 18000 Rpm
Milling unit speed 2 x 0,55 Kw / 18000 Rpm
Back channel opening 1,1 Kw / 2800 Rpm
Polishing motor 2 x 0,18 Kw / 1400 Rpm
WHY EXPERT 4600
Standard equipment
All the operations taking place and all the arrangements made on the machine are shown on the electronic PLC monitor.
Wide table designed for wide edge-band coils
Pneumatic cutter designed to cut bands up to 3mm.
Optionally the machine can be equipped by personal computer system.
PLC monitor is easy to use. All the functions can be entered quickly and comfortably.
Its modern style, absense of errors and easy usage make the machine a convincing equipment that meets the requirements of the customers.
SCRATCHING GROUP
It is a pneumatic scratching unit consisting of independent upper and lower radial scratchers.The arrangements of thin-thick pvc band from 0.4mm to 2mm are made automatically.
BACK CHANNEL CUTTING UNIT
t is the unit that is equipped with a jumping saw system that cuts a channel on the bottom sides of the wood pieces worked on the machine. The channel beginning and end arrangements are made on the PLC touchscreen.
POLISHING GROUP
It consists of two independent motors of 15000 rpm, that perform polishing work.
SAFETY SYSTEMS
In case when electric phases or air are not provided properly to electrical, electronic or pneumatic equipment of the machine, the safety systems start to work. Safety controls check the feeding line and the breakdown signal is given on the PLC touchscreen.
Installation, technical service and personell education
These procedures are performed by technical representatives of our company, the way, hotel and other costs of these services are covered by the buyer side.
Working height 850 mm
Width 920 mm
Length 4600 mm
Height 1600 mm
Weight 2000 Kg
Worktable dimensions - 3000mm x 2200mm x 350mm
Due to these dimensions it is possible to put a whole plate of 215cm x 280cm MDF on it, which,in its turn means that this provides a more economic spending of worked materials.The producer doesnt waste materials.
There is a vacuum system installed on the table in order to fix the worked pieces, that are put on it.
Spindle. HSD. 8 kW, 24000 rpm. HSD is a well-known Italian company, its spindles are one of the best in the world.
Tool changer 16 automatic. Most part of the CNC Routers work with 6 or 8 tool changer.
Runners. Schneiberger. German. Undisputed quality.Due to the runners we partly reduce the vibration rate of the machine.
Electronic control unit. Siemens.
Working software-Art Cam. A professional CNC software.
Steel body of the machine and technical constructions. Sabir Makina. We have reduced the vibration rate to minimum. Because of this the work is precise and clean.This machine is in the same line with German CNC Routers.
Width-3000mm
Length-5000mm
Height-2500mm
Technical data of the machine
Working area dimension 2350 x 1250 x 60 mm.
Maximum pressure 210 ton – 6 kg / cm¦
Surface pressure 160 ton – 5 kg / cm¦
Gradual pressure characteristics Electronic
Vacuum pressure 28 ton – 750 milibar
Vacuum capacity 100 m¦/h
Vacuum motor power 3 kw – 1400 rpm (2 motors)
Pressing motor characteristics 1.1 kw – 2800 rpm
Resistance heating power 18 x 1000 w
Air resistance 4 x 1000 w
Air pressure 6 bar
Total power 30 kw, 380v , 50hz
Machine body dimensions 2000 (w) x 2020 (h) x 2900(l)
Pressing plate dimensions 1700 (w) x 1090 (h) x 3350(l)
Machine’s total weight 5 ton
