Function overview
This equipment is suitable for Z-shaped lamination assembly of positive and negative plates of lithium-ion battery cells and isolation film. The isolation film is automatically wrapped in the electrode group, the diaphragm is cut off automatically, and the termination anti loose tape is pasted automatically,
Manual blanking, manual collection of cell
Skill characteristics
Both positive and negative electrodes are single material tank configuration, and the pole piece in the material trough has real-time floating structure;
The use of slight bending, brush, shaking action and elastic sucker can effectively prevent multi piece phenomenon;
The second accurate positioning ensures the alignment of the pole piece;
The equipment is equipped with dust removal device, which can collect the dust falling off the pole piece and ensure the cleanness of the machine table;
The positive and negative electrode pressing claws alternately press the positive and negative plates to prevent cross contamination;
Before lamination, the positive and negative material trough is separated by a partition plate to prevent cross contamination;
The separation membrane blows dry ion air to remove the static electricity of diaphragm;
The ultrasonic sensor installed in the secondary positioning can detect the duplicate and missing pieces;
The servo driven laminating table is adopted to make the force of each layer of pole piece uniform;
The imported traceless buffer suction cup is adopted to effectively prevent the electrode from blotting and indentation;
It has diaphragm recovery function and diaphragm deviation correction function.
Electrode length: 65-190mm
Electrode width: 25-100 mm
Length of polar ear: 30mm
Supercapacitor test separator
1 Applicable range: suitable for diameter 4 22mm, aluminum shell length 8 ~ 40mm, test voltage from 0V ~ 5VDC.
2ã?? Test item: ESR (1kHz) fixed current pulse charging 60s charging voltage.
Three. Test process: the farad capacitor is fed through the vibrating material tray, and then transferred to the test conveying chain through the flat feeding and the hand over feeding of the manipulator. First, the guide pin is shaped; then, the polarity is tested, and the stepping motor is automatically reversed. After the second foot trimming, the products whose voltage at the test capacitor end is greater than 20mV are put into the retest material box, and the equivalent series resistance ESR (frequency 1kHz, apply 1mA or 10mA current, check Measure the voltage at the end of the capacitor, record the ESR grading range (high ESR, low ESR) of the measured capacitance with the internal resistance test instrument, directly discharge the ESR defect, then detect the open circuit and short circuit, enter the open circuit and short circuit material box, set the constant current charging current I of the capacitor, and pulse the farad capacitor on the test chain for 60s 0.1s, Carry out the voltage test at the end of the capacitor; unqualified voltage products enter into the poor voltage material box;
Classification of qualified products
(1) High voltage & high ESR
(2) High voltage & low ESR
(3) Low voltage & high ESR
(4) Low voltage & low ESR, unqualified gear is divided into two gears,
(5) Open circuit
(6) Short circuit, 6 gears in total, then enter the load discharge and short circuit discharge section, six kinds of which are put into the corresponding material box respectively. 4 Performance 1. Single phase AC220V power supply of vibrating plate feeding system, 50 / 60Hz 1. Open circuit short circuit detection power supply DC 0v-5v 10A 1. 60s charging voltage detection single channel constant current setting range: 0.01a-5a can be set, accuracy < 1%; charging time: 60s ± 0.1s; display setting value; voltage test accuracy: display value ± 1%; 1. ESR test range: 0.0001 - 999.99m ; automatic shift from upper limit of setting value m , , K, M; display mode: LCD display precision: display value 1%; setting mode: it can set the range of gear and display the set value.
1 Product introduction:
1. Suitable for 186502560 cylindrical lithium-ion battery production.
2. It adopts the structure of single winding needle drawing on both sides, and the two sides of the winding needle drive the winding needle synchronously.
3. Manual lead-in of pole piece, automatic winding, automatic needle change, automatic sticking of termination tape and automatic blanking.
4. Active unwinding of two coils of diaphragm with continuous adjustable tension.
5. The software can realize advanced positive plate, advanced negative plate, positive and negative plates entering at the same time, and the parameter setting is simple.
6. The winding speed changes smoothly and the core tension is consistent.
Product Name: multi specification, cylindrical, power battery lithium battery semi-automatic single needle winding machine
Cell specification: diameter 8mm; height: 25 ~ 55mm (depending on the model and specification, it can be customized according to customer requirements)
Winding mode: single winding needle, synchronous needle drawing on both sides
Pasting method: vertical
Length of electrode lug: the electrode lug extends out on both sides of the battery, the extension length of negative electrode is less than 25 mm, and that of positive electrode is less than 10 mm
Main characteristics of amorphous core winding machine
1. The winding machine is made of unidirectional winding, automatic cutting and automatic welding,
2. The continuous feeding of the winding machine adopts constant tension control to ensure the product tightness, size consistency and adjustable tension.
3. The feeding trough of this machine guides and corrects the feeding. Easy adjustment, wide width range
4. The unique design of the cutter is made of special steel, which will not cut cracks. It is durable and maintenance free for life
5. Good consistency of welding machine, adjustable current, suitable for welding of various materials, good stability
6. The mechanical winding adopts Siemens Servo motor to drive the winding needle through the synchronous belt, which is more accurate, reliable and fast than that of the traditional mechanism driven by the auxiliary structure such as motor, so as to ensure that the size and number of turns of amorphous tape are consistent, and the quality is effectively improved.
7. This machine adopts photoelectric control, so that the positioning is accurate, the operation is more stable and reliable, the winding productivity of the machine is improved, and the failure rate is reduced.
Technical parameters:
Inner diameter of iron core: 2-45mm
Outer diameter of iron core: 3-60mm
Core height: 3-25mm
Power supply: AC220 V, 50 Hz
Power: 1.2kW
Note: those not in the above scope can be customized according to customer requirements.
1 Product introduction
1. Semi automatic mask welding ear belt machine is an important part of mask production line. The ear band welding machine is a high-speed ear band welding machine specially designed for mask rubber. It is easy to operate, can operate continuously at high speed, and has high production efficiency. It is suitable for ear band welding of disposable plane mask and N95 mask.
2. Ultrasonic welding, continuous and stable work. Production, durable.
3. The cylinder is made of taiwanyadeke cylinder with reliable quality.
2 Product parameters
Purpose: used for ear band welding of disposable face mask, N95 mask, activated carbon mask and other masks.
Size: 1300mm x 600mm x 1200mm (subject to actual condition)
Welding type: Ultrasonic
Capacity: about 2-5 seconds / piece
Power supply: AC220 V, 50 Hz
Air pressure: 8 kgf / cm
Power: 1 kW
Operating temperature: - 30 â?? to 80 â??
Weight: About 50kg
Product Brief
The winding equipment is widely used in the winding of silicon steel core. This equipment is suitable for winding circular, square, C-shaped, rectangular and other silicon steel cores. The whole process of machine production is controlled by computer, and the whole process of feeding, bucking, topping, winding, cutting and welding is monitored in a closed-loop way, which is fast, efficient, stable and does not require special personnel to watch.
Main characteristics
1. Automatic feeding, clamping and hooking, winding, cutting and punching, welding and receiving the core with high speed and efficiency.
2. PLC system and HMI touch screen to control servo motors, moving parts and pneumatic components .
3. Continuous feeding, adjustable tension, accurate counting, closed-loop monitoring, automatic alarm.
4. Equipped with laser welder.Automatic laser welding with perfect welding spot, and pick up cores by machine hand.
5. Winding Core: ID=�¦8-40mm, OD Max=�¦50mmï¼?Height=6-25mm.
technical parameter
Inner diameter of iron core: 8-260mm
Outer diameter of iron core: 50-300 mm
Steel sheet thickness: 350.18 mm
Steel sheet width: 5-120mm
Alignment accuracy of both sides of iron core: 0.2mm
Power supply: AC220V / AC380V (actual model)
1 Main features
1. The winding machine is made of unidirectional winding, automatic cutting and automatic welding,
2. The continuous feeding of the winding machine adopts constant tension control to ensure the product tightness, size consistency and adjustable tension.
3. The feeding trough of this machine guides and corrects the feeding. Easy adjustment, wide width range
4. The unique design of the cutter is made of special steel, which will not cut cracks. It is durable and maintenance free for life
5. Good consistency of welding machine, adjustable current, suitable for welding of various materials, good stability
6. The mechanical winding adopts Siemens Servo motor to drive the winding needle through the synchronous belt, which is more accurate, reliable and fast than that of the traditional mechanism driven by the auxiliary structure such as motor, so as to ensure that the size and number of turns of amorphous tape are consistent, and the quality is effectively improved.
7. This machine adopts photoelectric control, so that the positioning is accurate, the operation is more stable and reliable, the winding productivity of the machine is improved, and the failure rate is reduced.
2ã?? Technical parameters
Application: used for producing permalloy iron core, suitable for winding ring, square, rectangular, C-shaped transformer core.
2. Die diameter: 6-80mm
Maximum outer diameter of winding: 50-100 mm
Steel sheet width: 5-50mm
Thickness of steel sheet: 0.15-0.6mm
Alignment accuracy of both sides of iron core: < 0.2mm
Power supply: AC220V 50 / 60Hz
Air source: 8kgf / cm
Equipment weight: about 650kg
Note: the iron core specification depends on the model, which can be customized according to customer requirements.
1 Purpose
This series of separator is specially designed for the electrical performance test and sorting of large-size magnetic ring, which replaces the current manual separation, effectively prevents the phenomenon of artificial wrong separation, and greatly improves the production efficiency of the equipment.
2ã?? How it works
The machine is mainly composed of feeding mechanism, testing mechanism, sorting mechanism and electrical control mechanism.
First, the magnetic ring is manually poured into the hopper, and then the flow of the magnetic ring is controlled by the photoelectric control device,
The magnetic ring falls into the swash plate and is sent down through the operation of the swash plate device to fall into the test mechanism,
The magnetic ring is tested, the test results are input into PLC, and the sorting mechanism is driven after processing,
The magnetic ring is put into the warehouse by grades to realize automatic sorting.
3 Main features
This machine has strong versatility. By properly adjusting some parts, the magnetic rings of different specifications can be tested and sorted.
The key actions are coordinated and controlled by photoelectric signal through PLC, which is easy to operate, stable and reliable.
4ã?? Main technical parameters
Sorting speed: silicon steel core can be adjusted in the range of 4-100 pieces / min, magnetic ring can be adjusted in the range of 100-150 pieces / min, and amorphous iron core can be adjusted at 50-70 pieces / min.
Sorting magnetic ring specification: diameter 10-22mm, thickness 7-13mm. The outer diameter of silicon steel core is 15-45mm, and the height is 5-13mm.
Sorting number: 5 / 9 (optional)
The test error is less than �± 1% (depending on the accuracy of the selected test instrument).
Power supply: AC220V 3000W
Body dimensions: 2250 x 1150 x 1700 (LxWxH)
Total weight: about 220kg
1 Product introduction
1. Kn95 mask edge banding machine is an important part of kn95 mask semi-automatic production line. It is easy to operate and can operate continuously with high production efficiency. It is suitable for edge sealing of kn95, N95 and other masks.
2. Ultrasonic welding, continuous and stable work. Efficient production, durable.
3. The cylinder is made of Taiwan Adec cylinder, with reliable quality.
2 Product parameters
Application: for N95 mask, kn95 mask, activated carbon mask and other masks edge sealing.
Size: 1300mm x 600mm x 1200mm (subject to actual condition)
Welding type: Ultrasonic
Capacity: about 2-5 seconds / piece
Power supply: AC220 V, 50 Hz
Air pressure: 8 kgf / cm
Power: 1 kW
Operating temperature: - 30 to 80
Weight: About 50kg
1 Equipment features
(1) PLC automatic control, touch screen man-machine dialogue, convenient operation and setting;
(2) The flat conveying mechanism of multi section conveyor belt and photoelectric detection switch are adopted to ensure that the bare core has no extrusion phenomenon;
(3) The speed of the bottom shell and upper cover feeding vibration plate can be adjusted, the flat conveying belt can stop automatically when it is full, and the belt feeding position detection function is also provided;
(4) The dispensing amount of dispensing mechanism can be adjusted. The dispensing head can be customized to change the amount of glue. The storage bucket is equipped with a material inspection switch to ensure that there is no leakage when there is material;
(5) The guiding falling type is adopted for taking and discharging the bare core to ensure the smooth entry of the bare core into the shell;
(6) The human-computer interface can be switched between Chinese and English;
(7) . automatic alarm function of rubber storage tank without glue;
(8) . the equipment conveyor belt shall be provided with Rosh certification;
(9) The equipment can be used in combination with the ring type iron core test separator or independently;
2 Technical parameters
1. The inner diameter of the product is 10 mm
2. Applicable model: upper and lower cover type, screw type
3. Outer diameter: 40 mm
4. Product height: below 20 mm
5. Working efficiency: 25 ~ 30pcs
6. Power supply: AC220 V ± 10% 50 Hz / 60H
7. Power: 800W
8. Remarks: it can be customized according to customer requirements.
