The equipment is mainly composed of: main box, base, automatic wiring rack, interlayer insulation device, electrical control, etc.
This machine adopts hard gear gear mechanical transmission system, with high efficiency and less than 70db
2The motor has an electromagnetic braking function, which is sensitive and reliable.
3 Stepless speed regulation of the inverter is adopted electrically. The inverter adopts INVT GD300-19-004G-4 or Mitsubishi, Schneider and other higher models. It is controlled by the inverter, so the starting and braking state can be adjusted to make it suitable for the best state of winding.
4Wide frequency conversion speed regulation, speed regulation preparation, stable.
5With automatic wiring function.
6Adopt PLC and servo system Adopt high-end brands such as Mitsubishi or Schneider, high-definition touch-screen display and realize man-machine dialogue, and adopt imported ball screw drive and linear guide to meet the precise wiring.
7Through high-precision servo system and dedicated line, automatic wiring and winding are synchronized.
8The pay-off device is provided with a tension function and the tension can be adjusted to meet the requirements of the wire gauge. There is also a pneumatic pressing device to suit the needs of the work.
9Before winding the wire, you can set the automatic wiring pitch conveniently according to different wire gauges. During the winding process, wire diameter compensation and manual adjustment can be used to adjust the possible errors to ensure the tightness of the coil.
10The desktop control box is located on the upper part of the winding main box, which is easy to use, simple and has a clear interface.
CNC Busbar Processing Machine
Product description
This series CNC busbar processing machine has three units: punching, shearing and bending. It is easily to adjust each unit to shorten the processing time and improve the production efficiency. The bending unit uses the imported PLC control system, which have stable system and high precision. It is used to processes copper and aluminum busbars in different specification. By relative operation unit if can easily and quickly do all kinds of processing to copper and aluminum busbar, such as shearing , punching(circular hole and oblong hole), flat/honrizental bending, vertical bending and knurling. Change different mold to do special processing to copper bar, such as flat press, embossing, cable connector process, and can do cutting, flat crushing, pushing, and bending.
Main characteristics
*The shearing unit uses sharp shearing, the incision interface is flat, no droop and burrs and waste, beautiful shape.
*The punching unit uses an united six-mode template in tooth shape to make sure the upper mold and the lower mold are absolutely in the center, improve the mold concentricity and longten the working life.
*The turnplate is in tooth shape with good view and high strength. No need to frequently change molds, labor intensity is highly reduced. It is easy and quick to use.
*Producing efficiency is obviously higher than a traditional one.
*The bending unit uses an single-decker working tab le, which can make sure that three working positions can do their operations at same time without bothering the others.
Technical parameters
äº?ã??Portable Busbar Processing Machinery(Combined Busbar Processing Machinery)
Product description
Based on the most advanced foreign products and Chinses reality, it is designed to improve working efficiency and save some time, it is for PTD (Power transmission and distribution) and workshop field operation and electric equipment manufacturing, such as power distribution cabinet and switch cabinet. The machine has some functions, such as shearing, Punching , honrizental punching, etc.
Technical parameters
I.Introduction
The air driven-liquid booster system is controlled by PLC and outputs a liquid pressure of 0-64MPa according to requirements. Equipped with OGD80 gas drive liquid pump, low pressure pressure gauge, high pressure holding pressure switch, unloading switch, push-button start switch, PLC touch screen control system, can set the upper and lower pressure, and the holding time, if the holding pressure is lower than The lower limit pressure indicates failure, and the buzzer alarms. If it does not fall below the lower limit pressure, it indicates that the test is qualified.
Equipment functions
1. Pressurize the pressurized medium water or oil, and the supercharged pressure is controlled within the allowable division;
2.1 ~ 64MPa liquid test: compressed air controls the driving pressure through the pressure reducing valve, and the compressed air drives the supercharger to perform pressure conversion to output high-pressure liquid;
3. The test pressure can be set within the range of the test. When the test is achieved, the test can be automatically stopped and the alarm beep completed.
4. During the test, if there is a leak or the pressure is too high, it can automatically stop and alarm;The test bench is equipped with an emergency button. In case of an accident, you can press the power to immediately unload and stop the test.
II.Equipment performance parameters
III.Test bench structure
IV.Layout of Machine for reference.
V.Technical Parameter of MLS-OGD80WAir driven liquid booster pump
We can produce various pneumo-hydraulic pressurization systems according to customers requirements. These systems can be used for pressure tensioning, hydraulic drive and control, hydraulic test, etc. The maximum pressure can be up to 6400bar. ODMT Pneumo-hydraulic Pressurization System has compact structure and is easy to operate. What the users need to do is only to lead the drive air to the liquid port, then adjust the pressure regulating valve of the drive circuit to reach the needed working pressure. Typical liquid pressurization operation:
Typical applications:
Static and burst test for valves, pipe fittings, etc.
Test for automobile brake system and nozzles.
Chemical reagent injection into pipelines or reaction kettles.
Putting coolant into jars.
Providing force for clamping, forming, drilling, shearing and stamping machines.
Providing buffer and lift force to protect molds when large presses overload.
Static and dynamic test for aviation accessories.
Performance test and calibration for instruments.
High pressure cleaning and water injection of waterjet cutting equipment.
Injecting oil into lubrication system of mechanical equipment.
Providing clamping force for valve test.
Providing press force for shaft sleeve and cylinder liner.
Controlling ground and underground safety valves.
Applicationï¼?general
Fast Approach/Return Strokes
High Stroke Frequencies
Pneumatic Forces: 2 1000 kN
Total stroke :up to 300 mm
Power stroke: up to 40 mm
Operating Pressure: up to 10 bar
1. Return stroke connection
2. Control throttle X
3. Fast approach stroke connection
4. High pressure connection
5. Oil filling nipple
6. Oil level indicator
7. Bleed plate
8. Muffler
9. Change over valve fast approach stroke/power stroke
order No. max.press force [ T ]
type total stroke included power stroke 6Kg 7Kg fast approach
force [Kg] return stroke force [Kg]
ODMT-Clinching Technogy
Our clinch procedure is a proven substitute for welding, screwing & riveting.
Clinching: Riveting without rivets!
Clinching is a simple joining technique that does not require heat or additional elements.The Clinching process produces a button-type, positive connection of two or three layers of sheet metal using a cold-forming process. Due to its cost effectiveness and reliability, Clinching is highly regarded by the whole sheet metal working industry.
FORMING THE ROUND JOINT
1.Penetration
2.Setting up
3.Emergence of upper contour
4.Filling of ring groove
5.Lateral spreading of punch side material
6.Finished Round Joint
Round Point
The patented Round Joint is the core of our technology. A simple round punch presses the materials to be joined into the die cavity. As the force continues to increase, the punch side material is forced to spread outwards within the die side material. Our sheet metal round joining systems are made using the latest manufacturing and surface coating techniques and provide long life expectancy and high joining quality. The result: an aesthetically pleasing round button, which joins clearly without any burrs or sharp edges on which corrosion could set in. Even with aluminized or galvanized sheet metals, the anti-corrosive properties remain intact as the protective layer flows with the material. Electric Conductivity. The clinching dies are extremely resilient due to the exclusive insert with oil relief system.
Advantages of the Clinching Technology
1.Economical - clinching is significantly more cost efficient than spot welding
2.Reliable - we guarantee joint strength values
3.Versatile - clinching is usable for numerous material combinations
4.Environmentally friendly - clinching is energy saving, clean and quiet
5.User oriented - technology and all production equipment comes from ODMT
For many metal joinings, Clinching is the optimal, most favourable and environmentally sound solution.
MORE ADVANTAGES:
Sheet metal joining using only the parent materials
Best solution even for different material combinations
Total sheet thicknesses from 0.3 mm up to 12 mm
No damage to the surface
No contamination or rework
Can also be used with intermediate layers such as glue or paper
No heat generation / no sparks
High dynamic strength
Long tool life
Excellent process monitoring capabilities
Decades of experience
M-Series air driven liquid pump uses a built-in pneumatic control four-way two-position valve to move to and fro automatically. This series of product is produced by introducing related technology abroad and designing according to the standards of our country. The air driven parts are all made of aluminum alloy and are treated with oxidation. The pump head is made of carbon steel or stainless steel according to different media.
The diameter of the drive piston of this series is up to 80mm, air pressureâ?¤8bar. This kind of pumps has the following characteristics:
Light weight, portable design
Large flow, wide pressure range
Apt to control, both manual and automatic controls are available.
Appropriate for most fluid
No electricity is needed.
Easy to maintain
OG series of pump uses single pneumatic non-equilibrium gas distributing valves to move to and fro automatically. The drive parts of the pump are made of aluminum alloy. These parts are treated with oxidation into black to ensure their good-looking appearance and stainless performance.
The fluid contacting parts are made of carbon steel or stainless steel according to different media. The full set of sealing parts is imported, to ensuring pumps performances. The diameter of drive piston is 100mm. The maximum drive pressure is 10bar. We suggest customers use air pressureâ?¤8bar to ensure long lifespan of the pump.
This series of pump uses single pneumatic non-equilibrium gas distributing valves to move to and fro automatically. The drive parts of the pump are made of aluminum alloy or stainless steel. The full set of sealing parts is imported. The maximum drive pressure is 10bar. We suggest customers use air pressureâ?¤8bar to ensure long lifespan of the pump.
The diameter of the drive piston is 160mm. This pump is single acting. The pump heads can cool the exhaust air.
This series of pump has single stage. To reach the needed pressure, the input gas should be pressurized to some degree in advance. The pre-adding pressure is different according to the needed maximum pressure. The maximum pressure can be up to 80Mpa. The reversing way of OMD-Series is the same as that of OMA-Series, but OMD-Series has double pump heads, which is designed based on OMA-Series. The pump is made of aluminum alloy and stainless steel. The diameter of its drive piston is 160mm, drive gas pressureâ?¤8bar. Both pump heads can cool the exhaust gas. The pipelines which connect the two inlets and two outlets will be completed according to customers requirements before they leave the factory.
OMT-Series
This series of pump has double stage. It can amplify extremely low pressure into very high pressure. The drive gas pressureâ?¤8bar. The rage of inlet gas pressure is 0.5-10bar. The maximum pressure can be up to 80Mpa. The pump is made of aluminum alloy and stainless steel.
The diameter of its drive piston is 160mm. Both pump heads can cool the exhaust gas.
ODMT MPGC series pressure gauge calibration table is applicable for testing spring tubes (C-type tube, coil spring tube, spiral tube), etc. The calibration pressure of pneumatic calibration table is up to 15Mpa and that of hydraulic calibration table is up to 250Mpa. (Customers can consult our company on phone for more information about calibration tables with higher test pressure.)
Pneumatic Calibration Table (0-15Mpa)
Main Characteristics:
Users prepare calibration gas source themselves or the system is equipped with pressurization device additionally.
Pressure regulating device with high precision controls the gas pressure of the system. This device makes it stable and precise to increase or reduce pressure during the calibration.
All the pipelines, connectors, etc. adopt highly reliable seals, preventing the phenomena of leakage.
The technology of quick manual connector on pressure gauge is internationally advanced. This kind of connectors has long lifespan and no leakage.
Two pressure gauges can be tested synchronically, which can improve working efficiency.
The calibration table has closed structure and beautiful design. It is easy to operate and maintain. It can measure the pressure, voltage and current, and outputs direct current 24V, which makes it convenient for users to test pressure sensor, digital pressure gauge or other pressure instruments.
Reference Standards:
TSGZF001-2006, GB-T12242-2005, GB-T12241-2005, GB-T12243-2005
Range of application: applicable for the set-pressure, setback pressure and sealing tests of direst loaded and pilot-operated safety valves.
Technical Parameters:
Maximum drift diameter: DN400mm
Maximum test pressure: 60Mpa
Pressure test precision: pressure gauge of 0.4 grades (Users can choose a more precise one.)
Test medium: nitrogen, compressed air or clean water (Gas liquid dual-capable one can be designed.)
Functions and Characteristics:
The equipment has advanced design principle. It uses pneumo-hydraulic booster pump as its clamping pressure source and air driven gas booster pump as its test pressure source. A gas cylinder is equipped, which enables the test to be conducted continuously.
â?¢The test pressure is adjustable and the process of pressurization is stable.
â?¢Clamping pressure source and test pressure source can use imported booster pumps from America or Germany, which have a wide range of output pressure.
â?¢All the manual high pressure valves, pipe fittings and connectors are imported ones, which guarantee their pressure levels, safety and reliability. Most gas and liquid media are available.
MAQ-400 /48BA Functions and Characteristics:
Maximum drift diameter: DN400mm
Maximum test pressure: 48Mpa
Pneumatic control hydraulic clamping device is adopted. Clamping force is adjustable. The equipped pressure gauge displays the corresponding clamping force and provides a comparison table between the pressure and the clamping force, which facilitates operators to choose appropriate lamping force according to the safety valve calibration pressure and the drift diameter.
All the valves, pipe fittings and connectors are made of stainless steel.
The test is operated manually and operators record the data.
The system includes two test and calibration tables. One is equipped with two clamping devices. There are totally three clamping devices: one is for safety valves of DN15-DN100; one is for safety valves of DN100-DN200; one is for safety valves of DN200-DN400.
â?¢Various test tools are equipped to meet the needs of customers on different kinds of safety valves.
The equipment is mainly composed of main box, base, rear tailstock and electrical control.
Application:
High and low voltage power transformer winding machine is suitable for winding of reactors, high and low voltage coils of power transformers and other similar coils.
Feature of Machinery
1 The mechanical transmission part of the winding machine is set in the bedside box, and the transmission part is installed on the operating side of the bedside box. High and low spindle speed change with variable speed handle
2 The winding machine uses a frequency converter to achieve stepless speed regulation, smooth starting and constant torque.There are three positions for adjusting the shifting handle: low speed, neutral, high speed; set the number of laps, and automatically stop.
3 The machine is equipped with an automatic brake device to prevent reverse when the winding is stopped.
4ã??The machine can preset the number of coil turns to control the forward and reverse rotation; the electronic reversible counter has a forward and reverse counting accuracy of 1/10 turns, and has a power failure memory function.
5 The button station is controlled centrally, and the start and stop of the spindle faceplate is controlled by a foot switch or a key.
Technical description:
1ã The main box is composed of a box body, a transmission system, a shifting handle, and a motor. The two-stage machinery of the headstock has step-variable speed control and the stepless speed regulation of the variable-frequency motor constitutes the joint speed regulation system of the host, which makes the entire equipment start-up process stable and the braking accurate and reliable. The motor torque is decelerated and amplified by the headstock to provide winding torque. There are 2 gears for mechanical speed change, each step is variable frequency stepless speed regulation.
2 Rail and tailstock part
The tailstock is integrated with the main box, and is mainly composed of a tailstock and a guide rail. The tailstock can be manually moved axially on the guide rail of the base to meet the needs of wire molds of different lengths. By turning the hand wheel, the back top can be extended or retracted, which is convenient for moving the mold up and down and improving the strength. The locking handle can lock the idler roller and tighten the coil to support its weight.
3ã??Electronic control system
The electric control system consists of electric control cabinet, inverter, electronic counter, foot switch and other electrical appliances. The speed of the spindle is controlled by the inverter. The counter can count forwards and backwards, and has a power-off memory and automatic stop function after setting the number of turns. The electronic counter value range of 0-9999 turns is operated by the foot switch to operate the entire winding process.
Pressure Pulse Testing Machine has a high performance, which has adopted advanced technology abroad and combined with the actual demands at home. Its main components are imported hydraulic ones. The whole equipment has simple operation and stable performances. It has combined with American NI measurement and control software (LABVIEW software) and can conduct various pressure pulse tests.
ODMT can develop and design different kinds of pressure pulse test equipments according to customers requirements. We can provide reliable pressure test. Besides, a comprehensive test equipment which can control the temperature of text medium and the text environment is also provided according to the requirements of the text pieces.
Technical Parameters:
1.Type: hydraulic drive and control system
2.Text medium: hydraulic oil or water
3.Text pressure: designed according to customers requirements
4.Pulse frequency: adjustable within 0.5-1HZ
5.Number of the test pieces: designed according to customers requirements
6.Single circulating time: Maximum 1,000,000 times (settable)
7.Control mode: PLC control; users set the test pressure, pulse times and pulse frequency manually; after reaching the set text times, the machine stops automatically and alarms.
1. Features:
By using the compressed air as the power source, the output liquid pressure and the pressure of the driving air source pressure is in proportionality. By adjusting the pressure of the inlet air source, the corresponding liquid pressure can be obtained. When the air pressure and the liquid pressure balanced, the pneumatic booster pump will stop charging pressure, the output pressure is stable in the pre adjustment of the pressure. It has the characteristics of explosion proof, adjustable output pressure, small volume, light weight, simple operation, reliable performance, wide application range, etc.. It is especially suitable for high-pressure and ultrahigh pressure blasting and pressure testing of valves, pipes, joints, pressure
2 Usage.
Applicable range of pressure (bursting) test equipment: Automobile steering tube, brake pipe, air-conditioning pipe, oil pipe, water pipe cooling, radiator, heater hose, hydraulic equipment, condenser, evaporator, air conditioning filter hose, turbocharging system hose, car brake pump, a cylinder body, a project hydraulic hose, air hose and manifold, rigid pipe, joints, valves,cylinder, pressure gauges, pressure sensor,pressure vessel, pressure transmitter etc.
Gas Pressurization System
We can produce various pneumo-hydraulic pressurization systems according to customers requirements. These systems can be used for gas actuation, gas filling, air tightness test, pressure test, etc. The maximum pressure can be up to 2000bar.
Typical gas pressurization operation:
Typical applications:
Static and dynamic test for aviation accessories after being repaired.
Test for safety valves.
Water bubbling test for valves and wellhead equipment.
Test for automobile brake system.
Pressurizing communication cable.
Filling nitrogen into aero tires and hydraulic accumulators.
Assisting to fill high-pressure nitrogen during injection.
Test for high-pressure gas system and instrument.
Demineralization, like anti-osmosis and desalination.
Providing pressure to test natural gas components.
Providing power for downhole fluid soundwaves recording equipment.
Form research on high-pressure gas flow.
