Polyurethane Flip-Flop Screen Mesh
Polyurethane Flip-Flop Screen Mesh have been in operation for decades for screening of moist or humid materials. Made from highly resilient polyurethane elastomer, these filp flow mats withstand deformation without loss of elasticity or dimensional accuracy. They are designed both for bolting and clamping systems, so to fit all screen decks worldwide with no distinction depending on machine brand, deck dimensions and installation characteristics.
Panel size: Length & Width & Thickness are custom designed
Aperture size: 2~32mm
Aperture shape: Square, Rectangle, Slot, Circular
Polyurethane Flip Flop Screen Mats offered make use of quality elastomers that guarantees highest performance support as demanded by the customers. Being used for applications involving screening moist or humid materials, these are also suitable for screening of products material like wood chips, building rubble, plastic and others and can also be custom developed as specified by the customers. These are suitable for screening of moist or humid materials like Iron ore at 6mm with 15% moisture, Raw sand at 3mm with 6% moisture, Compost at 10mm with 50% moisture, Slag at 3mm with 10% moisture and others.
Usage Applications:
Iron ore at 6mm with 15% moisture
Raw sand at 3mm with 6% moisture
Compost at 10mm with 50% moisture
Slag at 3mm with 10% moisture
Salt at 3 mm with 5 % moisture
Coke at 3mm with 20% moisture
Lignite at 6mm with 50% moisture
Coal at 6mm with 18% moisture
Limestone at 3mm with 20% moisture
Pet coke at 3mm with 18% moisture
Plus other hard to screen materials like Wood Chips, Bamboo Chips, Washery Waste, Building Rubble, Soil, Plastic, Auto Parts etc.
Polyurethane Fine Screen Mesh
Polyurethane fine screen mesh is made of polyurethane sheet with high quality screen surface. Polyurethane fine screen mesh is abrasion resistance and much longer service life than the woven vibrating screen mesh. Moreover, the property of anti-blinding makes it feasible to screen materials which is considered difficult or impossible to screen previously. Polyurethane fine screen mesh has an extremely fine openings which is as fine as 0.1mm, which is suitable for a wide variety of wet and dry applications.
Polyurethane fine screen mesh has extremely fine openings for accurate separation.
Polyurethane fine screen mesh with low noise and low maintenance, is the replacement products of perforated vibrating screen mesh. Additional, the polyurethane fine screen mesh has higher wear resistance and acid and alkali resistance than the woven vibrating screen mesh.
There are hooks on the both side of polyurethane fine screen mesh, which make it easy to install the screen mesh onto vibrating screens.
PU Dewatering Screen Panel
PU Dewatering Screen Panel is a type of screens made of steel frame and polyurethane surface. This structure ensure the high tensile strength and much better wear resistance than the woven vibrating screen mesh and perforated vibrating screen nesh.
PU Dewatering Screen Panel panel is mainly used for dewatering of sand and gravel
PU Dewatering Screen Panel is also called polyurethane slot screen because of the narrow slot openings. The narrow slot opening is as fine as 0.1mm, which makes the screen have high efficiency and accurate dewatering performance.
The PU Dewatering Screen Panel is widely used to assist in dewatering of materials. Additional, it can also provide a ramp which helps to maximize screen washing capabilities.
Specifications:
Material: steel frame and polyurethane surface.
Thickness: 30mm, 40mm, 45mm, 50mm.
Opening size: Width: 0.1mm - 2.5mm , Length: 4mm - 16mm.
Screen width: 305mm ï¼?12inchï¼? and as your requests
Screen length: 305mm, 610mm, 650mm, 915mm, 1200mm and 1220mm and as your requests.
Features:
Wear and abrasion resistance.
High efficiency.
High tensile strength. Steel frame added to strengthen the tensile strength.
Lightweight and easy to install.
Various connection types to fit different machines.
Non-blinding.
Low noise.
Long service life.
Application:
Polyurethane dewatering screen panel can provide a ramp which helps to maximize screen washing capabilities and mainly used for dewatering and dehydration for various materials. Such as below:
Tailing,Coal,Gravel,Sand.
Self Cleaning Screens
Self-cleaning screens are a non-blinding, high quality screening surface that provides accurate screening and sizing. Having many advantages over other screen types, self cleaning mesh gives higher production rates while eliminating the problem of Large unwanted flat material that contaminates the finished product.
THE BENEFITS
Anti-clogging
Anti-pegging
Increased wear life
Accurate sizing
Available to suit all types of mobile and static screens
With high quality, non-blinding screening surface the Flexi-Harp is the perfect mesh. The combination of different size wire used in manufacture means that they vibrate at varying frequencies to produce a self-cleaning surface. Due to its flat surface (no knuckles Self-cleaning screens can use a smaller wire diameter than woven wire for some
Woven Wire Screen
Woven Wire Screen is manufactured from manganese steel wire, galvanized wire or stainless steel wire. The wires are woven into square, rectangular or long slot meshes.
Woven Wire Screen has various weaving types, such as plain weave, pre-crimped weave, flat top, intermediate crimped and lock crimped. Various weaving types can fit different vibrating screens and materials.
Woven Wire Screen is also called quarry/mining screen mesh, screening media, which is widely used in vibrating, scalping and sizing materials of rock, stone, asphalt,quarry,aggregate, limestone, graint etc.
Specifications
Material: black wire, spring steel wire, manganese steel wire and stainless steel wire.
Surface treatment: galvanized or painted.
Wire diameter: 0.71mm - 12.5mm.
Mesh size: 1mm - 100mm.
Hole type: square, rectangular and long slot.
Weaving type:
Plain weave.
Pre-crimped.
Flat top.
Intermediate crimped.
Lock crimped.
Features:
High tensile strength.
Abrasion and wear resistance.
Impact resistance.
Acid and alkali resistance.
Various weaving types to fit different materials.
Different hook types for easy installation and fixation.
Application
The Woven Wire Screen is widely used in the vibrating screens, crushers and trommel screens.
Woven vibrating screen wire can be used for screening and separating stones, coal, mining, gravel, sand and any
Polyurethane Vibrating Screen Mesh
Polyurethane Vibrating screen Mesh come in fully welded, partially welded and rectangular welded variations. The brightly coloured material is lightweight and smooth, which makes it much easier to handle when delivering, storing, installing or removing and possesses a longer wear life than higher tensile woven wire.
The polyurethane screens last over twice as long as traditional woven wire mesh. The performance is different from traditional wire, rubber and poly screens due to a combination of the poly/wire construction and the fully/partially weld features.
Along with a longer lifespan, Tufflex also makes less noise than its wire counterpart, with less sound emanating from clashing objects on the screen.
Tufflex produces less pegging and blinding, particularly amongst its range of partially welded screens, as the secondary vibration effects, along with the smooth finish of the poly, and the movement between wires can stop material from staying on the surface.
The aperture shapes are similar to woven wire, square or rectangular, and the construction varies with either fully or partially welded. The aperture range is 1.5mm to 45mm, with a wire rope diameter range from 1.5mm to 12mm, with custom-made rectangular slots as fine as 0.7mm wide.
Welded Tufflex
The aperture shapes of Tufflex Screen are similar to woven wire, square or rectangular, and the construction varies with either fully or partially welded. The aperture range is 1.5mm to 45mm, with a wire rope diameter range from 1.5mm to 12mm, with custom-made rectangular slots as fine as 0.7mm wide.
The poly sheets can be welded on for hot spot impact protection or enhanced abrasion protection along the hooks.
The installation of Tufflex is the same as any cross-tension screen. The hooked edges of the Tufflex allow for fitment into existing tension set-ups without any structural modifications. Centre hold-down holes are easily accommodated.
Tufflex as light, easy to handle and depending on the application possesses a longer wear life than higher tensile woven wire.
The brightly coloured material is lightweight and smooth, which makes it much easier to handle when delivering, storing, installing or removing.
Partially Welded Tufflex
The Tufflex screens, particularly those that are only partially welded and which give off a secondary vibration effect, have the capacity to self-clean, providing the site with the capacity to run all year round. Thus, the cost of the replacement screen isnt the only metric to measure; this site has had a 35 to 40 per cent improvement in production capacity, allowing it to service customers throughout the year.
The Tufflex screening range is available with either square or rectangular apertures of varying sizes. The screens are either welded on every junction, or partially welded at every second intersection. The polyurethane coating provides extended wear life when compared with traditional wire screens, which become worn as aggregate and rocks are compounded over them. The composition of the polyurethane provides some slip for the product to be screened effectively while causing minimal damage to the screening substrate. Depending on the product being screened and the surrounding regional climate, HUATAO Groups extractive team can assist in the selection of the most appropriate Tufflex combination.
OHS is not potentially the first criteria when selecting a screen type but as we all continue to focus on improving the safety of our employees, customer and contractors, the OHS elements of any choice are increasingly important. Tufflex screens are far lighter than their traditional woven wire counterparts. They are usually supply rolled and can be manoeuvred by one person, in sharp contrast to traditional woven wire, which necessitates a forklift, pallet or even boom lift to be lifted on-site. OHS practices may require three points of contact, and therefore moving screens using more than one person, but this task is even safer and easier given the reduced weight of Tufflex.
Cuts and abrasions normally associated with traditional screening media are all but negated; there are no sharp edges caused by cut wires along the edges of screens. Tufflex screens are fully encased in polyurethane, with only the hooks outstanding.
Polyweb Urethane Fine Screens
Polyweb Urethane Fine Screens is made of polyurethane sheet with high quality screen surface. Polyurethane fine screen mesh is abrasion resistance and much longer service life than the woven vibrating screen mesh. Moreover, the property of anti-blinding makes it feasible to screen materials which is considered difficult or impossible to screen previously. Polyweb Urethane Fine Screens has an extremely fine openings which is as fine as 0.075mm, which is suitable for a wide variety of wet and dry applications.
Polyweb Urethane Fine Screens has extremely fine openings for accurate separation.
Polyweb Urethane Fine Screens with low noise and low maintenance, is the replacement products of perforated vibrating screen mesh. Additional, the Polyweb Urethane Fine Screens has higher wear resistance and acid and alkali resistance than the woven vibrating screen mesh.
There are hooks on the both side of Polyweb Urethane Fine Screens, which make it easy to install the screen mesh onto vibrating screens.
Polyweb Urethane Fine Screens offer an extended wear life, given their flexible nature and polyurethane coating. Customers have reported between four and 10 times the life expectancy, dependent on product, regional conditions and finished product size. Not only does this extend the initial screen cost over a longer period, it also offers a substantial increase in production time available. Reducing the requirement to stop multiple times a year for change-overs has provided customers with increased capacity equating to $10,000 to $20,000 of increased finished product. This is without accounting for the labour and machine hire savings.
Comparing the price of the screens is important, as are the potential savings and increased production time available if you dont have to stop.
due to the smooth surface of the Polyweb Urethane Fine Screens. The unique design and construction of the Polyurethane screen also results in lower operating noise.
Specifications:
Material: polyurethane.
Aperture size: Width: 0.075mm - 1.5mm , Length: 2.59mm - 8.2mm.
Life: 6 month - 12 month.
Color: orange, red and as your requests.
Screen size : 700mm x 1040mm is common , other size can be design as your request.
Self-cleaning Polyurethane Screen
The Polyurethane Screen cloths not only improved the quality but also minimised blinding, improved efficiency and have great wear. this provides the site with longer periods between changeover and less downtime during busy screening periods.
Polyurethane Tufflex Screens have been documented to last up to 10 times longer than traditional woven wire screens, because the flexible and smooth nature of the materials allow it to move with the passing material. The impact effect is reduced, allowing longer wear life.
The flexibility of the screen prevents sticking and blinding. Thus, the screens continue to perform at maximum efficiency without having to stop for cleaning. The increased run time adds up to considerable volume upside across the year for the same overhead cost structure.
Polyurethane Coated Steel Wire Rope Screen
polyurethane coated stainless steel wire rope screen also named Tufflex Screen with the same open area as woven wire and huge advantages over traditional screens.
Tufflex as a problem solving screen media, designed to reduce screen wear, pegging, blinding, dust, noise and screen installation issues.
However, for high volume production facilities, hi-tensile screens can restrict output, are short-lived and can be costly and cumbersome to change. Tufflex addresses all of these important issues.
Tufflex can be rolled up and thrown on a shoulder without the fear of sharp edges or having to take two operators.
Tufflex is also quieter when in operation, which can be very important if the quarry is in a built-up area.
Polyurethane Coated Steel Wire Rope Screen can last over twice as long as traditional woven wire mesh. The performance is different from traditional wire, rubber and poly screens due to a combination of the poly/wire construction and the fully/partially weld features.
Along with a longer lifespan, Tufflex also makes less noise than its wire counterpart, with less sound emanating from clashing objects on the screen.
Polyurethane Coated Steel Wire Rope Screen produces less pegging and blinding, particularly amongst its range of partially welded screens, as the secondary vibration effects, along with the smooth finish of the poly, and the movement between wires can stop material from staying on the surface.
Polyurethane Coated Steel Wire Rope Screens main feature is its wear resistant polyurethane wire ropes, fusion welded together. The mesh has sheet metal formed hooks on opposite sides, like traditional tension screen cloths. The material in the hooks can be either mild steel or stainless steel.
Modular Polyurethane Screen Mesh
Modular polyurethane screen mesh is manufactured from specially formulated polyurethane and high tensile embedded steel frame. Combined with wear resistance urethane and high tensile strength steel frame, modular polyurethane screen mesh possesses excellent performance in separating and screening industry.
Similar as polyurethane dewatering screen, modular polyurethane screen also has various connection types, including the bolts connection type, mosaic connection type, press bar connection type and hook connection type. Various connection types can fit different machines and different applications. It is the most versatile and cost effective modular system.
Specifications
Material: polyurethane material and embedded steel frame.
Thickness: 30mm - 60mm.
Aperture type: square, rectangular and round.
Aperture size: 5mm - 50mm.
Connection type: mosaic connection, bolts connection, press bar connection and hook connection.
Get quotation:
TEL:+86-311-80690567
Mobile Phone: +8618103317488 Contact me with WhatsApp
Email : team91@huataogroup.com
Address:NO.298 ZHONGHUA NORTH STREET ,XINHUA DISTRICT, Shijiazhuang, China.
Zip:050000
Wechat:18103317488
Website: www.tufflexscreen.com
Woven Wire Screen
Woven Wire Screen is manufactured from manganese steel wire, galvanized wire or stainless steel wire. The wires are woven into square, rectangular or long slot meshes.
Woven Wire Screen has various weaving types, such as plain weave, pre-crimped weave, flat top, intermediate crimped and lock crimped. Various weaving types can fit different vibrating screens and materials.
Woven Wire Screen is also called quarry/mining screen mesh, screening media, which is widely used in vibrating, scalping and sizing materials of rock, stone, asphalt,quarry,aggregate, limestone, graint etc.
Specifications
Material: black wire, spring steel wire, manganese steel wire and stainless steel wire.
Surface treatment: galvanized or painted.
Wire diameter: 0.71mm - 12.5mm.
Mesh size: 1mm - 100mm.
Hole type: square, rectangular and long slot.
Weaving type:
Plain weave.
Pre-crimped.
Flat top.
Intermediate crimped.
Lock crimped.
Features:
High tensile strength.
Abrasion and wear resistance.
Impact resistance.
Acid and alkali resistance.
Various weaving types to fit different materials.
Different hook types for easy installation and fixation.
Application
The Woven Wire Screen is widely used in the vibrating screens, crushers and trommel screens.
Woven vibrating screen wire can be used for screening and separating stones, coal, mining, gravel, sand and any other materials.
Polyweb Urethane Fine Screens
Polyweb Urethane Fine Screens is made of polyurethane sheet with high quality screen surface. Polyurethane fine screen mesh is abrasion resistance and much longer service life than the woven vibrating screen mesh. Moreover, the property of anti-blinding makes it feasible to screen materials which is considered difficult or impossible to screen previously. Polyweb Urethane Fine Screens has an extremely fine openings which is as fine as 0.075mm, which is suitable for a wide variety of wet and dry applications.
Polyweb Urethane Fine Screens has extremely fine openings for accurate separation.
Polyweb Urethane Fine Screens with low noise and low maintenance, is the replacement products of perforated vibrating screen mesh. Additional, the Polyweb Urethane Fine Screens has higher wear resistance and acid and alkali resistance than the woven vibrating screen mesh.
There are hooks on the both side of Polyweb Urethane Fine Screens, which make it easy to install the screen mesh onto vibrating screens.
Polyweb Urethane Fine Screens offer an extended wear life, given their flexible nature and polyurethane coating. Customers have reported between four and 10 times the life expectancy, dependent on product, regional conditions and finished product size. Not only does this extend the initial screen cost over a longer period, it also offers a substantial increase in production time available. Reducing the requirement to stop multiple times a year for change-overs has provided customers with increased capacity equating to $10,000 to $20,000 of increased finished product. This is without accounting for the labour and machine hire savings.
Comparing the price of the screens is important, as are the potential savings and increased production time available if you dont have to stop.
due to the smooth surface of the Polyweb Urethane Fine Screens. The unique design and construction of the Polyurethane screen also results in lower operating noise.
Specifications:
Material: polyurethane.
Aperture size: Width: 0.075mm - 1.5mm , Length: 2.59mm - 8.2mm.
Life: 6 month - 12 month.
Color: orange, red and as your requests.
Screen size : 700mm x 1040mm is common , other size can be design as your request.
Open area: 20.0% - 40.6%.
PU Dewatering Screen Panel
PU Dewatering Screen Panel is a type of screens made of steel frame and polyurethane surface. This structure ensure the high tensile strength and much better wear resistance than the woven vibrating screen mesh and perforated vibrating screen nesh.
PU Dewatering Screen Panel panel is mainly used for dewatering of sand and gravel
PU Dewatering Screen Panel is also called polyurethane slot screen because of the narrow slot openings. The narrow slot opening is as fine as 0.1mm, which makes the screen have high efficiency and accurate dewatering performance.
The PU Dewatering Screen Panel is widely used to assist in dewatering of materials. Additional, it can also provide a ramp which helps to maximize screen washing capabilities.
Specifications:
Material: steel frame and polyurethane surface.
Thickness: 30mm, 40mm, 45mm, 50mm.
Opening size: Width: 0.1mm - 2.5mm , Length: 4mm - 16mm.
Screen width: 305mm ï¼?12inchï¼? and as your requests
Screen length: 305mm, 610mm, 650mm, 915mm, 1200mm and 1220mm and as your requests.
Features:
Wear and abrasion resistance.
High efficiency.
High tensile strength. Steel frame added to strengthen the tensile strength.
Lightweight and easy to install.
Various connection types to fit different machines.
Non-blinding.
Low noise.
Long service life.
Application:
Polyurethane dewatering screen panel can provide a ramp which helps to maximize screen washing capabilities and mainly used for dewatering and dehydration for various materials. Such as below:
Tailing,Coal,Gravel,Sand.
Tensioned PU Screen Panel
Tensioned PU Screen Panel is manufactured from specially formulated polyurethane and high tensile embedded steel frame. Combined with wear resistance urethane and high tensile strength steel frame, Tensioned PU Screen Panel possesses excellent performance in separating and screening industry.
Similar with modular polyurethane screen also has various connection types, including the bolts connection type, mosaic connection type, press bar connection type and hook connection type. Various connection types can fit different machines and different applications. It is the most versatile and cost effective modular system.
Applications:
The Tensioned PU Screen Panel can fit various vibrating screens and widely used in various applications.
Steel plants.
Mining industry.
Cement plants.
Mineral beneficiation industry.
Power plants.
Coal washing.
Sand, gravel separating and screening.
Self Cleaning Screens
Self-cleaning screens are a non-blinding, high quality screening surface that provides accurate screening and sizing. Having many advantages over other screen types, self cleaning mesh gives higher production rates while eliminating the problem of Large unwanted flat material that contaminates the finished product.
THE BENEFITS
Anti-clogging
Anti-pegging
Increased wear life
Accurate sizing
Available to suit all types of mobile and static screens
With high quality, non-blinding screening surface the Flexi-Harp is the perfect mesh. The combination of different size wire used in manufacture means that they vibrate at varying frequencies to produce a self-cleaning surface. Due to its flat surface (no knuckles Self-cleaning screens can use a smaller wire diameter than woven wire for some applications.
