Introduction
Pure Zinc & Zn/5Al are excellent material choices for corrosion protection in both atmospheric and marine environments. Using either the electric arc spray or combustion wire process, wire coatings of these materials
act as sacrificial anodes, galvanically protecting iron or steel substrates.Decades of field work using these coatings has clearly demonstrated that they are far more effective and longerlasting than hot dip galvanizing.
Coatings of ZnAl often have better corrosion resistance than either pure zinc or aluminum, by combining the advantages of both materials. This is particularly true in areas where crevices exist and residual moisture and contamination is present, and in areas where the coating has been scratched or scraped, resulting in coating voids and exposed substrate.
Using the electric arc spray process, coatings of these materials are often used in the electronics industry for EMI and RF shielding, or as conductive coatings on capacitors.
Typical Uses and Applications
Atmospheric and immersion corrosion protection on large steel or iron structures such as bridges, roadway
barriers, posts and poles, offshore structures and marine structures.
Atmospheric corrosion protection on steel or iron components such as tanks and gas bottles
EMI and RF shielding on plastic components (electric arc spray only)
Electrical conductance on components such as the Conductive areas on insulators and capacitor end caps
Product Details
Chemical composition:
Type Chemical composition
Zn Al Others
Zn 99.9+ Balance
0.1
Zn 15Al Balance 15
Specifications
Grade AWS
Zn C2.25/C2.25M W-Zn-1
Physical Properties
Grade Density Rockwell Hardness
Zn 7.14 g/cm3
ZnAl 7.18 g/cm3
Typical Deposit Characteristics:
Grade Typical Hardness Bond Strength Deposit Rate Deposit Efficiency Machilityineab
Zn HRB 20 - 30 6.9 - 15.0 Mpa 24 lbs /hr/100A 0.7 Good
Zn 5Al HRB 40 -45 20.7 - 24.1 Mpa / / Good
Standard Sizes & Packing:
Diameter Packing Wire Weight
1/16 (1.6mm) D 300 Spool 15kg((33 lb)/spool
Other sizes can produced based on customers' requirement.
1.6mm nial95/5 alloy wire for thermal spray wire
Nickel aluminum 95/5
Introduction
Nickel aluminum 95/5 thermal spray wires can be use as bond coatings and for machine element restoration widely. The materials show an exothermic reaction during the spray process, also can produce dense coatings with exceptionally high bond strengths that self-bond to most metallic substrates and can tolerate elevated temperatures and oxidizing atmospheres.Wisdom brand nickel aluminum 95/5 thermal spray wires can equivalent to: tafa 75b, sulzer metco 8400.
Typical uses and applications
Bond coatings under ceramic top coatings.
Build-up of machinable carbon steel and corrosion-resistant steels.
Under the condition of high temperature and low temperature as the fretting resistance.
High-temperature anti-corrosive coating.
Product details
Chemical composition:
Nominal compositionAl %Ni %
Min4.5
Max
Bal.
Specifications:
GradeGePwa
Nickel aluminum 95/5B50tf5636937
Physical properties:
GradeDensityMelting pointElectrical resistivity at 20°c o mm2/m
Nickel aluminum 95/58.2 g/cm31430°c0.42
Typical deposit characteristics:
Typical hardnessBond strengthDeposit rateDeposit efficiencyMachilityineab
Hrb 759500 psi 10 lbs /hr/100a60-70%Good
Standard sizes & packing:
Diameter Dimension tolerancePackingWire weight
1/16 (1.6mm)+ 0/-0.05D 300 spool15kg((33 lbs)/spool
Other sizes can produced based on customers' requirement.
Wisdom420 is a 420 stainless steelwire, specifically designed forarc spray processes. Wisdom 420 forms a dense, well bonded coating, with excellent wear resistance and good corrosion resistance. It is widely used for machine elements repair, dimensional restoration, and wear resistant application.
Wisdom 420's low shrink rate characteristics, allows for increased coating thick nesson parts requiring heavier coatings..
Typicaldeposit surfacepreparation:
•typicalhardness hrc40-45
•bondstrength 6500psi
•depositrate 10lbs /hr/100a
•depositefficiency 70% cleaning.
•wirecoverage 0.8oz/spft2/mil
•surfacetexture *variable
•corrosionresistance good
Chemicalcomposistion(wt%):
Cr c mn si ni fe others
13.0 0.35 0.6 0.5 0.5 bal 0.54
Recommendedsprayparameters:
Diameter airpressure voltage amperage standoff
1.6mm 50 -60 psi 28-30 100-200 4- 6 in (10-15cm)
*parametersaretypicalandmayvarydepending onequipmentused.Contactyour equipmentmanufactureforoptimumsprayparameters.
Standardsizes&packaging:
Diameter Dimension Packing Wire weight
Tolerance
1/16"(1.6mm) +0/-0.05 D 300 spool 15kgs(33 lbs)/spool
2.0mm +0/-0.05 D 300 spool 15kgs(33 lbs)/spool
1/8"(3.17mm) +0/-0.05 Coil form 20-400kgs/coil
thermal spray wire
TAFA 97 is a solid wire specifically designed for arc spray systems. It is a titanium and tungsten
carbide alloy in an amorphous matrix. TAFA 97 produces a hard, abrasive and corrosion resistant
coating, with a service environment of up to 1000° F. TAFA 97 is used in a wide variety of industrial
high wear applications.
Packaging & Shipping
Packaging:Products are generally supplied in standard cardboard boxes, pallets, wooden boxes. Special packaging requirements can also be accommodated. (also depend on the customers' requirements)
For the Thermal spray wires , we pack the wires on spools. Then put spools into cartons, Then put the cartons onto pallet.
Shipping: We cooperation with many logistics company,We can provide express, sea transportation, air transportation, and rail way transportation based on customers' requirement.
Our Services
1) We can provide a free sample for testing.
2) Customized lable, packing, OEM service
3) Mill test certificate will be provided after production, If it is necessary.
4) Good packing methods to keep goods no damage during delivery
5) We are cooperation with many famous forwarder, will try our best to choose the safty, convenience, quick, and cheap mode of transportation for our customers.
Company Information:
Capacity and Main markets. Our company has more than 20 years of experience in alloy products. The company covers 10000m2.The annual output reaches 5000 tons. The products apply to chemical industry, metallurgy mechanism, glass industry, ceramic industry, home appliance area widely. In china, we mainly do business with army industry, and for worldwide, our selling net-work has expanded to Russia, Ukraine, Germany, Iran, India, Itlay, America etc.
Quality Assurance. According to international standard, we introduce new techniques and new processes, so we can keep improving product quality. There are strict processes and quality manages to make sure the products keep updated, and be well received by users.
Equipment. Our major equipment, vacuum induction furnace, intermediate frequency induction furnace, electroslag furnace, skanthal A1 bath furnace, wiredrawing units, heat treatment production line and soon. Test equipment: straight reflection spectrograph , spectrometer , chemical analyse lab , machinery properties lab (omnipotent test machine,hardness test machine inside), also metallography laboratory, ultrasonic harmless test,etc.
FAQ
Product:
What is your min order?
For the Thermal spray wire, Our min order is 15kg .
What is the wire weight of each spool?
The wire weight of each spool is around 15kg, also can be produce according to customers' requirement.
Whether can you provide a Mill Test Certification?
We can provide a Test certification after production.
Introduction
NiCrTi/45 CT wire is a Nickel/Chrome/Titanium wire developed specifically for boiler applications. This second
generation material replaces 06BXP and produces coatings which are extremely resistant to corrosive vanadium
and sulfur gases in boiler atmospheres.
Product Details
Chemical composition:
Nominal composition Cr% Ni +Ti%
Min 45
Max
Bal.
Standard Sizes & Packing:
Diameter Packing Wire Weight
1/16 (1.6mm) D 300 Spool 15kg((33 lbs)/spool
Other sizes can produced based on customers' requirement.
Packaging:Products are generally supplied in standard cardboard boxes, pallets, wooden boxes. Special packaging requirements can also be accommodated. (also depend on the customers' requirements)
For the Thermal spray wires , we pack the wires on spools. Then put spools into cartons, Then put the cartons onto pallet.
Shipping: We cooperation with many logistics company,We can provide express, sea transportation, air transportation, and rail way transportation based on customers' requirement.
1) We can provide a free sample for testing.
2) Customized lable, packing, OEM service
3) Mill test certificate will be provided after production, If it is necessary.
4) Good packing methods to keep goods no damage during delivery
5) We are cooperation with many famous forwarder, will try our best to choose the safty, convenience, quick, and cheap mode of transportation for our customers.
Capacity and Main markets. Our company has more than 20 years of experience in alloy products. The company covers 10000m2.The annual output reaches 5000 tons. The products apply to chemical industry, metallurgy mechanism, glass industry, ceramic industry, home appliance area widely. In china, we mainly do business with army industry, and for worldwide, our selling net-work has expanded to Russia, Ukraine, Germany, Iran, India, Itlay, America etc.
Quality Assurance. According to international standard, we introduce new techniques and new processes, so we can keep improving product quality. There are strict processes and quality manages to make sure the products keep updated, and be well received by users.
Equipment. Our major equipment, vacuum induction furnace, intermediate frequency induction furnace, electroslag furnace, skanthal A1 bath furnace, wiredrawing units, heat treatment production line and soon. Test equipment: straight reflection spectrograph , spectrometer , chemical analyse lab , machinery properties lab (omnipotent test machine,hardness test machine inside), also metallography laboratory, ultrasonic harmless test,etc.
What is your min order?
For the Thermal spray wire, Our min order is 15kg .
What is the wire weight of each spool?
The wire weight of each spool is around 15kg, also can be produce according to customers' requirement.
Whether can you provide a Mill Test Certification?
We can provide a Test certification after production.
Wisdom ss316 arc spray wire
Description
Ss 316 stainless steel wire specifically designed for arc spraying. It produces dense,
Well-bonded coatings with excellent machine ability and wear and corrosion resistance. Ss316 is
Widely used for machine element repair, dimensional restoration and wear resistance applications. It has relatively high shrink characteristics and should not be used for coatings over 0.075 inches thick.
Typical deposit characteristics:
Typical hardness hrb 90-100
Bond strength 6750 psi
Deposit rate 10 lbs /hr/100a
Deposit efficiency 75%
Wire coverage 0.8 oz/ft2 / m
Surface texture *variable
Machine ability good
* depends on air pressure used.
Surface preparation:
Surface should be clean, white metal,
With no oxides (rust), dirt, grease, or oil
On the surface to be coated. Note: it is
Best not to handle surfaces after
Cleaning.
Recommended method of preparation
Is, to grit blast with 24 mesh aluminum
Oxide, rough grind, or rough machine in
A lathe.
Application:
Part restoration
Rams
Food industry rolls
Specification:
316 ss
Nominal chemical composistion (wt%):
Cr ni mn si fe
17.0 12.0 2.0 1.0 bal
Recommended spray parameters:
Diameter air pressure voltage amperage standoff
1/16" (1.6mm) *50 - 60 psi *28 - 30 *100 - 200 *4 - 6 in (10 - 15cm)
* parameters are typical and may vary depending on equipment used. Contact your equipment manufacture for optimum spray parameters.
Standard sizes & packaging:
Diameter packaging wire weight
1/16 (1.6mm) d300 spool 15kg (33lb)/spool
Introduction
moly wire is a special high grade, tin-based alloy that is manufactured exclusive for thermal spray. moly alloy coating are particularly suitable for high speed and heavy duty bearing surfaces that required coatings of the highest possible quality, especially for critical applications.
The coatings are ductile, low in oxides and exhibit a bright,metallic appearance.
Packaging & Shipping
Packaging:Products are generally supplied in standard cardboard boxes, pallets, wooden boxes. Special packaging requirements can also be accommodated. (also depend on the customers' requirements)
For the Thermal spray wires , we pack the wires on spools. Then put spools into cartons, Then put the cartons onto pallet.
Shipping: We cooperation with many logistics company,We can provide express, sea transportation, air transportation, and rail way transportation based on customers' requirement.
Our Services
1) We can provide a free sample for testing.
2) Customized lable, packing, OEM service
3) Mill test certificate will be provided after production, If it is necessary.
4) Good packing methods to keep goods no damage during delivery
5) We are cooperation with many famous forwarder, will try our best to choose the safty, convenience, quick, and cheap mode of transportation for our customers.
Company Information
Capacity and Main markets. Our company has more than 20 years of experience in alloy products. The company covers 10000m2.The annual output reaches 5000 tons. The products apply to chemical industry, metallurgy mechanism, glass industry, ceramic industry, home appliance area widely. In china, we mainly do business with army industry, and for worldwide, our selling net-work has expanded to Russia, Ukraine, Germany, Iran, India, Itlay, America etc.
Quality Assurance. According to international standard, we introduce new techniques and new processes, so we can keep improving product quality. There are strict processes and quality manages to make sure the products keep updated, and be well received by users.
Equipment. Our major equipment, vacuum induction furnace, intermediate frequency induction furnace, electroslag furnace, skanthal A1 bath furnace, wiredrawing units, heat treatment production line and soon. Test equipment: straight reflection spectrograph , spectrometer , chemical analyse lab , machinery properties lab (omnipotent test machine,hardness test machine inside), also metallography laboratory, ultrasonic harmless test,etc.
Introduction
Babbitt alloys remain consistent from edge-to-edge and end-to-end through thousands of pounds of ingots and bars, and through thousands of miles of spray wire. Babbitt formulations meet or exceed their engineering standards. With higher productivity, less rework, less cleanup. Fewer defects and higher quality finished products.
The coatings are ductile, low in oxides and exhibit a bright, metallic appearance.
It can equivalent to: tafa 04t, sulzer metco spraybabbit
Surface preparation
Surface should be clean, white metal, with no oxides (rust), dirt, grease, or oil on the surface to be coated. Note: it is best not to handle surfaces after cleaning. Recommended method of preparation is, to grit blast with 24 mesh aluminum oxide, rough grind, or rough machine in a lathe.
Application
Bearing surfaces
Product details
Chemical composition:
Type Chemical composition
Sn Sb Cu Other
Babbitt wire 90 7~8 3~4 0.25
Specifications
Grade Aws
Babbitt wire C2.25 / c2.25m w-snsbcu-1
Physical properties
Grade Density Melting point
Babbitt wire 6.67 g/cm3 354 °c
Typical deposit characteristics:
Typical hardness Bond strength Deposit rate Deposit efficiency Machilityineab
Nil 3000 psi 48 lbs /hr/100a 70% Good
Standard sizes & packing:
Diameter Packing Wire weight
1/8(3.17mm) D 300 spool 15kg(33 lbs)/spool
Other sizes can be produced by customers' requirement.
Introduction
Pure Zinc & Zn/5Al are excellent material choices for corrosion protection in both atmospheric and marine environments. Using either the electric arc spray or combustion wire process, wire coatings of these materials
act as sacrificial anodes, galvanically protecting iron or steel substrates.Decades of field work using these coatings has clearly demonstrated that they are far more effective and longerlasting than hot dip galvanizing.
Coatings of ZnAl often have better corrosion resistance than either pure zinc or aluminum, by combining the advantages of both materials. This is particularly true in areas where crevices exist and residual moisture and contamination is present, and in areas where the coating has been scratched or scraped, resulting in coating voids and exposed substrate.
Using the electric arc spray process, coatings of these materials are often used in the electronics industry for EMI and RF shielding, or as conductive coatings on capacitors.
Typical Uses and Applications
Atmospheric and immersion corrosion protection on large steel or iron structures such as bridges, roadway
barriers, posts and poles, offshore structures and marine structures.
Atmospheric corrosion protection on steel or iron components such as tanks and gas bottles
EMI and RF shielding on plastic components (electric arc spray only)
Electrical conductance on components such as the Conductive areas on insulators and capacitor end caps
Product Details
Chemical composition:
Type Chemical composition
Zn Al Others
Zn 99.9+ Balance
0.1
Zn 15Al Balance 15
Specifications
Grade AWS
Zn C2.25/C2.25M W-Zn-1
Physical Properties
Grade Density Rockwell Hardness
Zn 7.14 g/cm3
ZnAl 7.18 g/cm3
Typical Deposit Characteristics:
Grade Typical Hardness Bond Strength Deposit Rate Deposit Efficiency Machilityineab
Zn HRB 20 - 30 6.9 - 15.0 Mpa 24 lbs /hr/100A 0.7 Good
Zn 5Al HRB 40 -45 20.7 - 24.1 Mpa / / Good
Standard Sizes & Packing:
Diameter Packing Wire Weight
1/16 (1.6mm) D 300 Spool 15kg((33 lb)/spool
Other sizes can produced based on customers' requirement.
