Tinning is the process of thinly coating sheets of wrought iron or steel with tin, and the resulting product is known as tinplate. The majority of applications for Tinplate(ETP) are used by the container industry in the manufacturing of cans, ends and closures for the food and beverage industry.
Tin mill products are produced with certain standardized product characteristics, including terminology, composition, mechanical properties, surface finish, coating weights and others, Focusing on high grade tinplate, according to our experience, RIC will give correct source to different request, in order to satisfy quality request.
Characteristics
RIC’s Tinplate products meet request of international standard, covering most of the specifications:
Product Standard GB/T2520-2000 EN10202-2001 JISG3303-2002 ASTMA657M-2003
Dimension Thickness(mm) 0.14~0.60mm (Tolerance:+/-0.003mm)
Width(mm) 600~1000mm (Tolerance:+3/-0mm)
Length(mm) 600~1200mm (Tolerance:+3/-0mm)
Tin Coating Equal coating 1.0/1.0, 2.0/2.0, 2.8/2.8, 5.6/5.6 (g/m²)
Different coating 1.0/2.8, 2.8/4.0, 2.8/5.6, 2.0/5.6 (g/m²)
Temper Single-reduced BA(Batch Annealing) & CA (Continuous Annealing) T1, T2, T3, T4, T5
Double-reduced DR7, DR8, DR9
Surface Roughness Bright Stone Silver Matte
=0.35 µm Ra
0.25-0.60µm Ra =0.90µm Ra
Various
Packing
Coil Sheet
Coil ID(mm)420 or 508 mm Sheet shape Straight or Scroll sheet
Coil Weight 4 ~12Mt Sheet weight0.8 ~ 1.8 Mt
Packing: anti-rust paper +waterproof film+ steel cover+angle iron+plastic belt+galvanized iron+steel belt+fumigation wooden pallet Packing: sleeve + anti-rust paper + waterproof film+galvanized iron cover + steel edge cover+ steel belt+fumigation wooden pallet
Application
Tinplate products, principally used for food packaging material, now serve many functional purposes. Today, tinplate product can be widely used in different aspects as follows:
1. Cans and Closures
2. Construction Products
3. Automotive Applications
4. Various Applications
Our tinplate material, could produce into below products, based different request from customers:
Cans and Closures
Aerosol Cans
Bread Boxes
Containers
Juice Cans ? Caps and Ends
Pails
Construction Products
Cable Sheathing
Ceiling Rail Ducts ? Utility Sheds
Automotive Applications
Battery Tops
GasketsOil Filters
Tubing
Various Applications
Baking Pans
Bulletin Boards
Cookie Sheets
curtain Rods
Filing CabinetsFlashlight Cases
Furnace Filters
Picture Frames
Signs
Toys
Machine introduction
High-speed and full automatic could help manufacturer reduce labor cost, enhance productivity, reduce the occurrence of accidents and keep filling product quality stability.
Through long time development, now our seaming machine could cover below section:
Automatic filling and seaming machine for easy open ends can---without steam---10, 000 to 48, 000 cans/hour;Automatic filling and seaming machine for easy open ends can---with steam---5, 400 to 18, 000 cans/hour;Automatic vacuum can seaming machine---1, 700 to 6, 000 cans/hour;Automatic filling and seaming machine line for powered milk;Automatic beverage production line;
CharacteristicEasy maintenance, easy operation;Variable frequency speed atuomatic control system, operated by english vision screen;Self-protection system: cap feeding stop when no cans, alarm warning when short of caps;Stainless steel material and cover, improve sanitation request and workers’ safety.
Machine specification
ItemSpecific
Capping head number4 heads
Seaming speed80~350cans/minute
Accepted can diameterF51~f99mm
Accepted can height32 ~ 160mm
Machine power5.5kw
Machine weight1700kg
Machine dimension2800 x 1700 x1900mm
2 Piece Can Body Production Line is widely used for metal can body and various valves production, including oval and other irregular can parts. Along with application practice and technological advance, now our 2 piece can body production could provide a high speed and stable quality final products.
CNC Controlling System
The matching speed of whole machine, from material feeding, to automatic feeder, punch press and forming punch, is controlled by this system, including multistage punch during forming punch. And match speed is very important for the high speed production line. Through this system, workers could adjust speed by screem touch, with full English vision.
Automatic Feeding Machine
Material sheets will be moved to correct area by automatic feeding machine, before the punch press, all the operation is done by mechanical hand. And each transfer is controlled according punch process speed, by the CNC controlling system.
Automatic Feeder
Through mechanical hand, the scroll sheet will be moving after each punch process, by the precise parameter control. Based the different material or design, the workers could adjust it.
Punch Press
The punch press will choose the best punch brand in China, Yangli Brand, to ensure work stability and service life. The first punch is to cut material down, with a jumior forming, then jumior products will be transferred to second punch process, by the conveyor.
Forming Punch
Whole machine line will need 1 or 2 forming punch, it depends on the final product request. And we choose YANGLI brand, with multistage punch die, each forming punch process 2 or 4 times drawing, to finish final products. The processing includes edge cut, stamping, curling and others.
Conveyor and other Accessories
Semi-finished products and final products, the transfer is done through coveyor, it will exist in different part of machine line, with
Characteristic
Item Specific
Machine Name 2 Piece Can Body Production Line
Speed 120-500Pieccs/Minute
Mold Amount2 sets to 6 sets
Diameterf30~f180
Mold Life>10 million times
Material Range0.14mm~0.40mm
Control methodControlled by importing PLC, under instruction from touh screen, with full English vision.
Machine Composition PLC system, Auto Feeding system, cut punch, multi stage punch, and related conveyor
Final Product:
Tuna Can Body
Ink Can Body
Meat Can Body
2 Piece Decoration Can Body
Other Chemical 2 Piece Can Body
inal Product Shape:
Round Shape
Oval Shape
Square Shape
Other Irregular Shape
We are able to supply Tin in many forms including LME registered and
non registered, ingots, slabs, bars, foil, granules, powder, anodized
activated powder, shot, wire, sticks, ingots, and “mossy tin”.
Tin is a silvery-white metal, is malleable, somewhat ductile, and has a highly crystalline
structure. The element has two colours, with a cubic structure which changes at
allotropic forms. On warming it is grey, the ordinary form of the metal. When Tin is
cooled below 13.2°C, it changes slowly from white to grey or tetragonal structure. This
change is affected by impurities such as Aluminium and Zinc, and can be prevented
by small additions of Antimony or Bismuth.
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