Single and double shaft lime and Dolomite kilns.
weighing system, feeding system, distributing system, ash discharging system, power system and gas treatment system. Gas and coal dual-use lime kiln is designed, which can still produce lime without gas in early period .
The full name of the coal burning lime kiln is fully automatic mechanized coal burning vertical steel-shell lime kiln, and Kiln type is vertical cylindrical.The fuel for the equipment is mainly solid fuel, such as coke, bituminous coal, anthracite, briquette.
Rotary lime kiln is the main equipment of lime production line. It is widely used for many industries like metallurgy, chemical industry, building refractory materials, environmental protection, etc. The rotary kiln consists of cylindrical shell, supporting roller, supporting device of thrust roller, driving unit, moveable kiln head, sealing device on the tail of kiln, coal dust pipe device, etc., the kiln body has a certain tilt angle with level. The whole kiln body is supported by the roller supporting device, and it is also equipped with thrust roller device to control the up and down movement of the kiln body.
We are pleased to introduce Piyali Engineering Corporation, located in Delhi, India. We are leading manufacturer and supplier specializing in the production of Sponge Plant DRI (Direct Reduced Iron) equipment and vital components for steel plants, alongside catering to a diverse range of industries including sugar mills, cement plants, fertilizer plants, chemical plants, coal washeries, activated carbon plants, and ball mills. With a strong focus on quality and innovation, Piyali Engineering Corporation stands as a trusted provider of cutting-edge solutions across various industrial sectors. With a wide range of offerings and a strong customer base, we have been serving the industry for several years. Our product range includes various capacities of DRI kilns and coolers, ranging from 50TPD to 600TPD & 900TPD, along with components such as support rollers, pinions, shafts, shells, combined bearing housing complete assemblies, spring plates, Ball Mill Pinion Shaft, Mill Head End Cover for Ball Mill Manufacturer, girth gears, and more. These offerings are designed to meet the needs of Cement Plants, Power Plants, Steel Plants, Sponge Iron Plants, Chemical Plants, Fertilizer Plants, and various other industries. Explore top-notch Lime Kiln Paper Mill Equipment at Piyali Engineering Corporation for customized, cost-effective solutions. Our commitment to excellence ensures reliable expertise and high-quality equipment, guaranteeing seamless Paper Mill operations. Specializing in Rotary Pulp Dryers, we provide comprehensive solutions for your paper manufacturing needs. Also, we specialize in a range of paper mill equipment, including Lime Kiln, Paper Pulp Dryer, Pulp Thickener, D-type Pulper, Hydra Pulper, Pulp Chest Agitator, Paper Mill Turbo Separator, Rewinder Machine, and Cylinder Mould. Our commitment to excellence guarantees seamless operations for industries with reliable equipment and top-notch services. At Piyali Engineering Corporation, we prioritize quality and strive to deliver products that meet and exceed customer expectations. Our adept and seasoned team is deeply committed to providing unparalleled service and ensuring utmost customer satisfaction.
Peripheral Burner Vertical lime kiln, shaft kiln, vertical kiln, vertical lime, vertical shaft kiln MER high efficiency and energy saving gas burned single shaft kiln, its body structure adopts advanced scientific design of ANSYS software stress analysis. The patent structure has a stable strength of masonry structure, compact structure, reasonable stress, reliable operation, less wear and tear. The kiln lifetime is more than 10 years for one-time. The kiln covers small area, flexible arrangement.We are the best Pfr Kiln suppliers in China. MER Has a strong ability for supplying a complete set of kiln equipment, and owns independent intellectual property rights of new energy-efficient gas burned single shaft series products. The capacity includes: 80 t/d, 100 t/d, 200 t/d, 250 t/d, 300 t/d. The raw material size is 40~80mm, the product activity is~320ml. The fuel is gas.
We are pleased to introduce Piyali Engineering Corporation, located in Delhi, India. As a leading manufacturer and supplier specializing in Sponge Plant DRI (Direct Reduced Iron) equipment and vital components for steel plants, we also cater to diverse industries; including sugar mills, cement plants, fertilizer plants, chemical plants, coal washeries, activated carbon plants, and ball mills. With a strong focus on quality and innovation, Piyali Engineering Corporation stands as a trusted provider of Ni-Hard Casting products. Our product range, from 50TPD to 900TPD, includes DRI kilns, coolers, support rollers, pinions, shafts, shells, combined bearing housing complete assemblies, spring plates, Ball Mill Pinion Shaft, Mill Head End Cover for Ball Mill Manufacturer, girth gears, and more. These offerings are designed to meet the needs of Cement Plants, Power Plants, Steel Plants, Sponge Iron Plants, Chemical Plants, Fertilizer Plants, and various other industries. At Piyali Engineering Corporation, we prioritize quality and strive to deliver products that exceed customer expectations. Our adept and seasoned team is deeply committed to providing unparalleled service and ensuring utmost customer satisfaction.
Vertical are used for the production of sugar. Lime is used for pigment in paints. Features of 1. At the middle calcined part of kiln, keeps the combustion temperature at 1050 through dry gas and burning normally. 2. uses innovative design to synchronize the limestone and lime to the whereabouts of uniform and by calcining zone. The activity of lime is more than 380ml (this kind calcining process eliminates the raw burning and over-burning phenomenon completely). We also provide Sand Production Line. welcome to visit our factory.
Lime Kiln Application: Rotary kiln is a combustion device for bulk and slurry material, it is widely used in cement industry, lime industry, refractory, metallurgy industry. Lime Kiln Structure: Rotary kiln is consist of shell, driving system, supporting base, kiln liner, seal, head hood, combustion system etc. 1. Support device: advanced shaft structure, automatic temperature measuring device and electrical heating. 2. Catch wheel: including two kinds mechanical wheel and hydraulic pressure. 3. Gears: single or double. Control the rotating speed by variable motor, DE machine and frequency variable motor. Be reliable, energy -saving, and efficient. 4. Cylinder tyre bolster: lower bolster has three types: fixed, zoom and floating. The structure is simple, replacement is convenient and won't hurt cylinder. 5. Sealing equipment: there are many kinds for choice according to kiln models, including air cylinder edge sealing, spring edge sealing, and graphite block sealing and combination for above. The feather is adaptive for cylinder rotating and swing. And sealing effect is very good. 6. Kiln head hood: including stationary type and flexible type. Lime Kiln Advantages: 1) Long running time before maintenance. 2) High quality supporting roller and tyre. 3) Reliable inlet and outlet seal. 4) fixed and movable kiln head hood We can produce kiln range from diameter around Φ 1-Φ 5m, we also can produce non-standard kiln according customer's special requirements. High Efficiency Rotary Kiln for Small Lime Production Line Rotary kiln is widely used for many industries like metallurgy, chemical industry, building refractory materials, environmental protection, etc. The Rotary Kiln consists of cylindrical shell, supporting device, supporting device of thrust roller, driving unit, moveable kiln head, sealing device on the tail of kiln, coal dust pipe device, etc. the kiln body has a certain tilt angle with level. The whole kiln body is supported by the roller supporting device, and it is also equipped with thrust roller device to control the up and down movement of the kiln body. we can provide full specifications of large and medium-sized mineral machinery, metallurgy equipment and building materials equipment, such as crushing machines, mineral processing equipment, cement production lines, rolling mill equipment, etc. These mining machines are reliable in quality and low in cost. Company Name: Henan Zhengzhou Mining Machinery Co., Ltd.
According to the calcination character of limestone, lime rotary kiln is specialized design for production of active lime. This type of kiln can work with vertical preheater and vertical cooler to achievethe advantages like high use ratio of raw materials, complete calcination, even quality, good quality lime, high capacity output, environmental and energy saving, simple operation and longer working life. This kiln is very suitable for limestone calcination for industries like metallurgy, chemical, construction materials and etc. Our products advantages: 1.According to the character of limestone and its calcination requirement, the structure of kiln inlet and outlet sections has been optimized. It can resolve the problem of material returning back to kiln inlet and the leakage of dust. 2.Evenly heating for limestone, low rate of less calcination and over calcination. Especially suitable for the high activity lime for steel makingã?? Technical configuration is optional: matched vertical preheater can use the high temperature from rotary kiln to preheating the limestone from room temperature to decomposition condition; matched vertical cooler can cooling down the high temperature of lime in the shortest time, and process can increase the activity of lime and also easy for transportation and storage. Lime kiln is mainly compose of driving device, supporting roller, catching roller, cylinder, kiln inlet, kiln outlet and sealing device. 1. 2-3 supporting points can guarantee the contacting surface between supporting roller and tyre is paralleled with axis line of cylinder during installation. 2. Certain gap is reserved between tyre and cylinder. After thermal expand of cylinder, the tyre can tightly stick on cylinder for strength it. 3. Gear is split type combination structure which is assembled with cylinder by spring boards. The features are easy for installation, steady transmission. 4. Supporting device is antifriction bearing (occasionally uses slide bearing). This design has simplified the supporting device of supporting roller, and reduced the useless power loss during operation. It has the features like easy operation and maintenance.
Lime vertical kiln, just like its name, the shape is erect. It is used for calcination limestone. Due to has low energy consumption, less cover area, less investment, wide applicability fuel, and more advantages, it was widely used in metallurgy, construction materials, calcium carbide, Nanometer calcium carbonate, aerated concrete, sugaring, etc. The vertical kiln was manufactured by ZK group with modern new technology, which is an environment protection, save energy, higher machanization and automaticity, quite modern lime kiln. Because it adopts the modern technology, make full use the cheap energy, especially pollution of gas for environment harmful( such as conventer gas, blast furnace gas, calcium carbide furnace tail gas) as the energy, turn waste into wealth. Thus will protect the environment, and produce the high quality lime with lowest cost. To use this new technology enterprise, economic benefits have increased significantly. It should be pointed out that the kiln type especially suitable for the production Nanometer calcium carbonate. Investigate its reason that the concentration of CO2 in flue gas jet can reach more than 35%, CO2 recovery cost is low. Our advantages: 1.Save energy;There are preheating zone, calcination zone, cooling zone from the top to bottom of kiln inside. The cooling air blow into the cooling zone from the bottom, though the heat transfer, the goods were cold, and the cooling air was heated, then put into the calcination zone with the heat for burning, thus reduce the energy consumption. The flue gas from the fuel after calcination enter into the preheating, make the material heat to pre-dissociation temperature. The flue temperature fall to 170-300?, then come out from the kiln. 2.The shell of kiln use four layer refractory in vertical masonry, good effect of thermal insulation, the temperature of shell will be controlled higher 60? than environment, save energy remarkably. 3.Long service life of refractory, the material not directly crash the work surface of refractory, but its fraction with work surface by gravity setting. Thus it greatly reduces the wear rate of refractory, the refractory will be used in 6-10 years in normally. 4.Less cover area, because the vertical kiln in vertical layout, feeding use the single bucket elevator in high angle layout, each functional area is decorated compact, greatly reduces the cover area.
Rotary Kiln, rotary calciner, rotary furnace, rotary Lime Kiln,, Handan metallurgical engineering & Research Co. Ltd (MER) currently is the TOP professional company majoring in design, equipment fabrication, installation, production, training, and commissioning in China. So far, the company has undertaken around 100sets of rotary kiln of Active Lime (dolomite calcinations).,, MER energy saving revolving kiln of Active Lime (dolomite calcinations) production line is the most uniform calcinations technology and equipment for Active Lime (dolomite calcinations), adopting advanced vertical preheater, rotary kiln and vertical cooler technology. It can reduce energy consumption, raise production capacity, reduce costs, and achieve good results in emission reduction and energy saving. The raw material particle size is 15~45mm, the product activity is 420ml. The fuel can be gas and solid, or mixing. The products specifications include 150t/d, 200t/d, 300t/d, 400t/d, 500t/d, 600t/d, 700t/d, 800t/d, 900t/d, 1000t/d and 1200t/d.,, MER vertical pre-heater has high heat exchange efficiency. After the pre-decomposition, the material will be returned to rotary kiln to be further calcination. The system makes full use of the residual heat of flue gas. The Adjustable technology of conveying pipe is firstly originated in China. It enlarges the particle size range of material.,, The refractory lining of MER rotary kiln adopts new-type multiple energy saving brick which is an exclusive technology and developed independently. Contrast with the traditional refractory material, the multiple energy saving brick can reduce the temperature of kiln surface, and prolong service life of rotary kiln. Adopting advanced average cooling air technology, MER vertical cooler achieves high efficiency in heat-exchanger and uniform cooling. After being heat transferred, the secondary air is directly forced into the rotary kiln to be reused., We are the manufacturer of lime kiln, we can provide high quality rotary kiln such as limestone rotary kiln.
According to the calcination character of limestone, lime rotary kiln is specialized design for production of active lime. This type of kiln can work with vertical preheater and vertical cooler to achievethe advantages like high use ratio of raw materials, complete calcination, even quality, good quality lime, high capacity output, environmental and energy saving, simple operation and longer working life. This kiln is very suitable for limestone calcination for industries like metallurgy, chemical, construction materials and etc. Our products advantages: 1. According to the character of limestone and its calcination requirement, the structure of kiln inlet and outlet sections has been optimized. It can resolve the problem of material returning back to kiln inlet and the leakage of dust. 2. Evenly heating for limestone, low rate of less calcination and over calcination. Especially suitable for the high activity lime for steel making Technical configuration is optional: matched vertical preheater can use the high temperature from rotary kiln to preheating the limestone from room temperature to decomposition condition; matched vertical cooler can cooling down the high temperature of lime in the shortest time, and process can increase the activity of lime and also easy for transportation and storage.
Lime vertical kiln, just like its name, the shape is erect. It is used for calcination limestone. Due to has low energy consumption, less cover area, less investment, wide applicability fuel, and more advantages, it was widely used in metallurgy, construction materials, calcium carbide, Nanometer calcium carbonate, aerated concrete, sugaring, etc. The vertical kiln was manufactured by ZK group with modern new technology, which is an environment protection, save energy, higher machanization and automaticity, quite modern lime kiln. Because it adopts the modern technology, make full use the cheap energy, especially pollution of gas for environment harmful( such as conventer gas, blast furnace gas, calcium carbide furnace tail gas) as the energy, turn waste into wealth. Thus will protect the environment, and produce the high quality lime with lowest cost. To use this new technology enterprise, economic benefits have increased significantly. It should be pointed out that the kiln type especially suitable for the production Nanometer calcium carbonate. Investigate its reason that the concentration of CO2 in flue gas jet can reach more than 35%, CO2 recovery cost is low. Our advantages: 1.Save energy;There are preheating zone, calcination zone, cooling zone from the top to bottom of kiln inside. The cooling air blow into the cooling zone from the bottom, though the heat transfer, the goods were cold, and the cooling air was heated, then put into the calcination zone with the heat for burning, thus reduce the energy consumption. The flue gas from the fuel after calcination enter into the preheating, make the material heat to pre-dissociation temperature. The flue temperature fall to 170-300â??, then come out from the kiln. 2.The shell of kiln use four layer refractory in vertical masonry, good effect of thermal insulation, the temperature of shell will be controlled higher 60â?? than environment, save energy remarkably. 3.Long service life of refractory, the material not directly crash the work surface of refractory, but its fraction with work surface by gravity setting. Thus it greatly reduces the wear rate of refractory, the refractory will be used in 6-10 years in normally. 4.Less cover area, because the vertical kiln in vertical layout, feeding use the single bucket elevator in high angle layout, each functional area is decorated compact, greatly reduces the cover area.
According to the calcination character of limestone, lime rotary kiln is specialized design for production of active lime. This type of kiln can work with vertical preheater and vertical cooler to achievethe advantages like high use ratio of raw materials, complete calcination, even quality, good quality lime, high capacity output, environmental and energy saving, simple operation and longer working life. This kiln is very suitable for limestone calcination for industries like metallurgy, chemical, construction materials and etc. Our products advantages: 1. According to the character of limestone and its calcination requirement, the structure of kiln inlet and outlet sections has been optimized. It can resolve the problem of material returning back to kiln inlet and the leakage of dust. 2. Evenly heating for limestone, low rate of less calcination and over calcination. Especially suitable for the high activity lime for steel makingã?? Technical configuration is optional: matched vertical preheater can use the high temperature from rotary kiln to preheating the limestone from room temperature to decomposition condition; matched vertical cooler can cooling down the high temperature of lime in the shortest time, and process can increase the activity of lime and also easy for transportation and storage. Lime kiln is mainly compose of driving device, supporting roller, catching roller, cylinder, kiln inlet, kiln outlet and sealing device. 1. 2-3 supporting points can guarantee the contacting surface between supporting roller and tyre is paralleled with axis line of cylinder during installation. 2. Certain gap is reserved between tyre and cylinder. After thermal expand of cylinder, the tyre can tightly stick on cylinder for strength it. 3. Gear is split type combination structure which is assembled with cylinder by spring boards. The features are easy for installation, steady transmission. 4. Supporting device is antifriction bearing (occasionally uses slide bearing). This design has simplified the supporting device of supporting roller, and reduced the useless power loss during operation. It has the features like easy operation and maintenance.
Cement Shaft Kiln is used for calcination in cement plant. We offer 50 TPD to 300 TPD vertical shaft kiln on turnkey basis for Cement Plant. Cement Shaft Kiln is modern day answer for cost effective production and a boon for the developing countries. VSK is the advanced technology available worldwide for small & medium entrepreneur. We (ZK Corp) fabricate vertical shaft kiln, rotary kiln, raw meal mill, ball mill, O-sepa and all other related equipment for the construction of small size & medium size cement plants. Structure: The raw material to be calcined is charged at the top of the kiln. It it then pre-heated by the combustion gases in the counter-current before reaching the burning zone. In the burning zone the material is calcined by means of fuel introduced together with primary combustion air through radially arranged burner lances. Cooling air is introduced at the discharge part of the kiln to cool the product in a counter-current manner. The heated cooling air travels upwards to the burning zone and is used again there as the secondary combustion air. From the top of the kiln he exhaust gas are directed to a dust collecting system. OUR ADVANTAGE 1. Different plant sizes available (50TPD,100TPD,200TPD,300TD, 500TPD,1000TPD,2000TPD,3000TPD). 2. Use of alternative fuels like low volatile coal, petroleum coke, lignite etc. 3. Use of alternate raw materials like bauxite, laterite, iron ore, Lime, Sea Shells etc. 4. Better Kiln design to prevent radiation loss.
We are pleased to introduce Piyali Engineering Corporation, located in Delhi, India. We are leading manufacturer and supplier specializing in the production of Sponge Plant DRI (Direct Reduced Iron) equipment and vital components for steel plants, alongside catering to a diverse range of industries including sugar mills, cement plants, fertilizer plants, chemical plants, coal washeries, activated carbon plants, and ball mills. With a strong focus on quality and innovation, Piyali Engineering Corporation stands as a trusted provider of cutting-edge solutions across various industrial sectors. With a wide range of offerings and a strong customer base, we have been serving the industry for several years. Our product range includes various capacities of DRI kilns and coolers, ranging from 50TPD to 600TPD & 900TPD, along with components such as support rollers, pinions, shafts, shells, combined bearing housing complete assemblies, spring plates, Ball Mill Pinion Shaft, Mill Head End Cover for Ball Mill Manufacturer, girth gears, and more. These offerings are designed to meet the needs of Cement Plants, Power Plants, Steel Plants, Sponge Iron Plants, Chemical Plants, Fertilizer Plants, and various other industries. Explore top-notch Lime Kiln Paper Mill Equipment at Piyali Engineering Corporation for customized, cost-effective solutions. Our commitment to excellence ensures reliable expertise and high-quality equipment, guaranteeing seamless Paper Mill operations. Specializing in Rotary Pulp Dryers, we provide comprehensive solutions for your paper manufacturing needs. At Piyali Engineering Corporation, we prioritize quality and strive to deliver products that meet and exceed customer expectations. Our adept and seasoned team is deeply committed to providing unparalleled service and ensuring utmost customer satisfaction.
We are pleased to introduce Piyali Engineering Corporation, located in Delhi, India. As a leading manufacturer and supplier specializing in Sponge Plant DRI (Direct Reduced Iron) equipment and vital components for steel plants, we also cater to diverse industries; including sugar mills, cement plants, fertilizer plants, chemical plants, coal washeries, activated carbon plants, and ball mills. With a strong focus on quality and innovation, Piyali Engineering Corporation stands as a trusted provider of Ni-Hard Casting products. Our product range, from 50TPD to 900TPD, includes DRI kilns, coolers, support rollers, pinions, shafts, shells, combined bearing housing complete assemblies, spring plates, Ball Mill Pinion Shaft, Mill Head End Cover for Ball Mill Manufacturer, girth gears, and more. These offerings are designed to meet the needs of Cement Plants, Power Plants, Steel Plants, Sponge Iron Plants, Chemical Plants, Fertilizer Plants, and various other industries. At Piyali Engineering Corporation, we prioritize quality and strive to deliver products that exceed customer expectations. Our adept and seasoned team is deeply committed to providing unparalleled service and ensuring utmost customer satisfaction.
Product feature: 1. Support device: advanced shaft structure, has automatic temperature measurement and electrical heating device, meanwhile you can choose liquidity support. 2. Catch wheel: mechanical wheel and hydraulic pressure 3. Gearing: single driver or double driver. Control the revolution by yzd, dc motor and frequency variable motor. Be reliable, energy-saving, and efficient. 4. Cylinder tyre bolster: bolster has three types: fixed type, adjustable type and floating type. The structure is simple, maintenance and replacement are convenient without hurting the cylinder. 5. Sealing equipment: there are many different design of sealing style for choice according to kiln models, including air cylinder edge sealing, spring edge sealing, graphite block sealing and combination for above. The feather is adaptive for cylinder rotating and swing. And airproof performance is well. 6. Kiln head hood: including stationary type and movable type. The successful industry application of environment-friendly, energy-saving active limestone with vertical preheated and vertical cooler breaks traditional pattern of lime production, due to reduction of fuel consumption significantly and reducing exhaust emissions, coupled with the adoption of pulse-packs dust-catcher purify exhaust, not only makes production cost and the energy consumption greatly reduced, but also the calcinations process of emission slandered, environmental condition is kept substantially.
Rotary Kiln belongs to building material equipment, according to different materials, which can be divided into cement kiln, metallurgy chemical kiln and lime kiln. Cement kiln is used for making cement clinker and there are dry and wet methods to make cement clinker. Metallurgy chemical kiln is widely used for magnetic roasting of poor iron ore and oxidizing roasting of chrome and nickel in the steel factory; backing high-alumina mine in the refractory material factory; baking chamotte and alumina in the aluminum factory and baking chrome ore and chrome powder in the chemical plant. The Lime Kiln is used for roasting active lime in steel works and ferroalloy plants and light roasting dolomite. Packaging & Delivery Packaging Details: in bulk,export packing,the spare parts in wooden case Delivery Detail: 20 days after receipt of the deposit Features & advantages 1.Save energy;There are preheating zone, calcination zone, cooling zone from the top to bottom of kiln inside. The flue temperature fall to 170-300C, then come out from the kiln. 2.The shell of kiln use four layer refractory in vertical masonry, good effect of thermal insulation, the temperature of shell will be controlled higher 60C than environment, save energy remarkably. 3.Long service life of refractory, the material not directly crash the work surface of refractory, but its fraction with work surface by gravity setting. Thus it greatly reduces the wear rate of refractory, the refractory will be used in 6-10 years in normally. 4.Less cover area, because the vertical kiln in vertical layout, feeding use the single bucket elevator in high angle layout, each functional area is decorated compact, greatly reduces the cover area.
