Lime vertical kiln, just like its name, the shape is erect. It is used for calcination limestone. Due to has low energy consumption, less cover area, less investment, wide applicability fuel, and more advantages, it was widely used in metallurgy, construction materials, calcium carbide, Nanometer calcium carbonate, aerated concrete, sugaring, etc. The vertical kiln was manufactured by ZK group with modern new technology, which is an environment protection, save energy, higher machanization and automaticity, quite modern lime kiln. Because it adopts the modern technology, make full use the cheap energy, especially pollution of gas for environment harmful( such as conventer gas, blast furnace gas, calcium carbide furnace tail gas) as the energy, turn waste into wealth. Thus will protect the environment, and produce the high quality lime with lowest cost. To use this new technology enterprise, economic benefits have increased significantly.
It should be pointed out that the kiln type especially suitable for the production Nanometer calcium carbonate. Investigate its reason that the concentration of CO2 in flue gas jet can reach more than 35%, CO2 recovery cost is low.
Our advantages:
1.Save energy;There are preheating zone, calcination zone, cooling zone from the top to bottom of kiln inside. The cooling air blow into the cooling zone from the bottom, though the heat transfer, the goods were cold, and the cooling air was heated, then put into the calcination zone with the heat for burning, thus reduce the energy consumption. The flue gas from the fuel after calcination enter into the preheating, make the material heat to pre-dissociation temperature. The flue temperature fall to 170-300?, then come out from the kiln.
2.The shell of kiln use four layer refractory in vertical masonry, good effect of thermal insulation, the temperature of shell will be controlled higher 60? than environment, save energy remarkably.
3.Long service life of refractory, the material not directly crash the work surface of refractory, but its fraction with work surface by gravity setting. Thus it greatly reduces the wear rate of refractory, the refractory will be used in 6-10 years in normally.
4.Less cover area, because the vertical kiln in vertical layout, feeding use the single bucket elevator in high angle layout, each functional area is decorated compact, greatly reduces the cover area.
Supplier: Lime kiln, vertical shaft kiln, double roller crusher, nodulizer system, cement plant, cement machinery.
Rotary lime kiln is the main equipment of lime production line. It is widely used for many industries like metallurgy, chemical industry, building refractory materials, environmental protection, etc. The rotary kiln consists of cylindrical shell, supporting roller, supporting device of thrust roller, driving unit, moveable kiln head, sealing device on the tail of kiln, coal dust pipe device, etc., the kiln body has a certain tilt angle with level. The whole kiln body is supported by the roller supporting device, and it is also equipped with thrust roller device to control the up and down movement of the kiln body.
Supplier: Turnkey cement plant, EPC active lime plant, rotary kiln, vertical kiln, ball mill, vertical roller mill, roller press, dryer, cooler, granulator, coater
According to the calcination character of limestone, lime rotary kiln is specialized design for production of active lime. This type of kiln can work with vertical preheater and vertical cooler to achievethe advantages like high use ratio of raw materials, complete calcination, even quality, good quality lime, high capacity output, environmental and energy saving, simple operation and longer working life. This kiln is very suitable for limestone calcination for industries like metallurgy, chemical, construction materials and etc. Our products advantages: 1.According to the character of limestone and its calcination requirement, the structure of kiln inlet and outlet sections has been optimized. It can resolve the problem of material returning back to kiln inlet and the leakage of dust. 2.Evenly heating for limestone, low rate of less calcination and over calcination. Especially suitable for the high activity lime for steel makingã?? Technical configuration is optional: matched vertical preheater can use the high temperature from rotary kiln to preheating the limestone from room temperature to decomposition condition; matched vertical cooler can cooling down the high temperature of lime in the shortest time, and process can increase the activity of lime and also easy for transportation and storage. Lime kiln is mainly compose of driving device, supporting roller, catching roller, cylinder, kiln inlet, kiln outlet and sealing device. 1. 2-3 supporting points can guarantee the contacting surface between supporting roller and tyre is paralleled with axis line of cylinder during installation. 2. Certain gap is reserved between tyre and cylinder. After thermal expand of cylinder, the tyre can tightly stick on cylinder for strength it. 3. Gear is split type combination structure which is assembled with cylinder by spring boards. The features are easy for installation, steady transmission. 4. Supporting device is antifriction bearing (occasionally uses slide bearing). This design has simplified the supporting device of supporting roller, and reduced the useless power loss during operation. It has the features like easy operation and maintenance.
We are pleased to introduce Piyali Engineering Corporation, located in Delhi, India. As a leading manufacturer and supplier specializing in Sponge Plant DRI (Direct Reduced Iron) equipment and vital components for steel plants, we also cater to diverse industries; including sugar mills, cement plants, fertilizer plants, chemical plants, coal washeries, activated carbon plants, and ball mills. With a strong focus on quality and innovation, Piyali Engineering Corporation stands as a trusted provider of Ni-Hard Casting products. Our product range, from 50TPD to 900TPD, includes DRI kilns, coolers, support rollers, pinions, shafts, shells, combined bearing housing complete assemblies, spring plates, Ball Mill Pinion Shaft, Mill Head End Cover for Ball Mill Manufacturer, girth gears, and more. These offerings are designed to meet the needs of Cement Plants, Power Plants, Steel Plants, Sponge Iron Plants, Chemical Plants, Fertilizer Plants, and various other industries. At Piyali Engineering Corporation, we prioritize quality and strive to deliver products that exceed customer expectations. Our adept and seasoned team is deeply committed to providing unparalleled service and ensuring utmost customer satisfaction.
We are pleased to introduce Piyali Engineering Corporation, located in Delhi, India. We are leading manufacturer and supplier specializing in the production of Sponge Plant DRI (Direct Reduced Iron) equipment and vital components for steel plants, alongside catering to a diverse range of industries including sugar mills, cement plants, fertilizer plants, chemical plants, coal washeries, activated carbon plants, and ball mills. With a strong focus on quality and innovation, Piyali Engineering Corporation stands as a trusted provider of cutting-edge solutions across various industrial sectors. With a wide range of offerings and a strong customer base, we have been serving the industry for several years. Our product range includes various capacities of DRI kilns and coolers, ranging from 50TPD to 600TPD & 900TPD, along with components such as support rollers, pinions, shafts, shells, combined bearing housing complete assemblies, spring plates, Ball Mill Pinion Shaft, Mill Head End Cover for Ball Mill Manufacturer, girth gears, and more. These offerings are designed to meet the needs of Cement Plants, Power Plants, Steel Plants, Sponge Iron Plants, Chemical Plants, Fertilizer Plants, and various other industries. Explore top-notch Lime Kiln Paper Mill Equipment at Piyali Engineering Corporation for customized, cost-effective solutions. Our commitment to excellence ensures reliable expertise and high-quality equipment, guaranteeing seamless Paper Mill operations. Specializing in Rotary Pulp Dryers, we provide comprehensive solutions for your paper manufacturing needs. Also, we specialize in a range of paper mill equipment, including Lime Kiln, Paper Pulp Dryer, Pulp Thickener, D-type Pulper, Hydra Pulper, Pulp Chest Agitator, Paper Mill Turbo Separator, Rewinder Machine, and Cylinder Mould. Our commitment to excellence guarantees seamless operations for industries with reliable equipment and top-notch services. At Piyali Engineering Corporation, we prioritize quality and strive to deliver products that meet and exceed customer expectations. Our adept and seasoned team is deeply committed to providing unparalleled service and ensuring utmost customer satisfaction.
We are pleased to introduce Piyali Engineering Corporation, located in Delhi, India. As a leading manufacturer and supplier specializing in Sponge Plant DRI (Direct Reduced Iron) equipment and vital components for steel plants, we also cater to diverse industries; including sugar mills, cement plants, fertilizer plants, chemical plants, coal washeries, activated carbon plants, and ball mills. With a strong focus on quality and innovation, Piyali Engineering Corporation stands as a trusted provider of Ni-Hard Casting products. Our product range, from 50TPD to 900TPD, includes DRI kilns, coolers, support rollers, pinions, shafts, shells, combined bearing housing complete assemblies, spring plates, Ball Mill Pinion Shaft, Mill Head End Cover for Ball Mill Manufacturer, girth gears, and more. These offerings are designed to meet the needs of Cement Plants, Power Plants, Steel Plants, Sponge Iron Plants, Chemical Plants, Fertilizer Plants, and various other industries. At Piyali Engineering Corporation, we prioritize quality and strive to deliver products that exceed customer expectations. Our adept and seasoned team is deeply committed to providing unparalleled service and ensuring utmost customer satisfaction.
Supplier: Cement Equipment, Such As, Cement Ball Mill, Rotary Kiln, Cement Kiln, Lime Kiln And Vertical Cement Mill. And Steel Casting Parts, Like Girth Gear, Rotary Kiln Tyre, Rotary Kiln Shell, Grinding Table Etc.
Our advantages: 1. High efficiency: in crushing, it adopts traditional two-stage and a closed circuit system for ideal fineness. Besides, jaw crushers have large crushing capacity. 2. Saving energy in grinding and classification, with characteristics of large processing capacity and small floor area, superfine lamination autogenous mill can save energy by more than 85%. 3. Good classifying effects :in classification, hydrocyclone and vibrating screen can enhance the classifying effects. 4. Environmental protection :i t adopts the third generation tailings dry stacking technology, which can save energy by 60-80%. Furthermore, it can also protect the environment and build a base for green mine. Production technology: Raw material ores is exploited from mountain are big size, so it is necessary to crush firstly, in this process, the raw materials will be feed into primary crusher by feeder, then come into secondary crusher.The materials will go into screen after first and secondary crusher, the suitable size material (â?¤25mm) will go to next step. Oversize(ï¼?25mm) material will go back to secondary crusher to crush again. This forms a closed crush circuit. In this process, material will be grinded into suitable sizes (about 200 mesh) for beneficiation.After grinding material will come to classifier. In classifier, suitable size material will go to next step. Coarse material will go back to ball mill for grind again. This process is a closed grind circuit. In this process, materials will be separated by flotation, magnetic separator or gravity concentrating machine. We will get the materials that we need. Process introduction: after beneficiation, there are some residual water in ore concentration. So we have to carry on concentrate dehydration to meet the requirements of transportation and smelting.
