Lime Kiln Application:
Rotary kiln is a combustion device for bulk and slurry material, it is widely used in cement industry, lime industry, refractory, metallurgy industry.
Lime Kiln Structure:
Rotary kiln is consist of shell, driving system, supporting base, kiln liner, seal, head hood, combustion system etc.
1. Support device: advanced shaft structure, automatic temperature measuring device and electrical heating.
2. Catch wheel: including two kinds mechanical wheel and hydraulic pressure.
3. Gears: single or double. Control the rotating speed by variable motor, DE machine and frequency variable motor. Be reliable, energy -saving, and efficient.
4. Cylinder tyre bolster: lower bolster has three types: fixed, zoom and floating. The structure is simple, replacement is convenient and won't hurt cylinder.
5. Sealing equipment: there are many kinds for choice according to kiln models, including air cylinder edge sealing, spring edge sealing, and graphite block sealing and combination for above. The feather is adaptive for cylinder rotating and swing. And sealing effect is very good.
6. Kiln head hood: including stationary type and flexible type.
Lime Kiln Advantages:
1) Long running time before maintenance.
2) High quality supporting roller and tyre.
3) Reliable inlet and outlet seal.
4) fixed and movable kiln head hood
We can produce kiln range from diameter around Φ 1-Φ 5m, we also can produce non-standard kiln according customer's special requirements.
High Efficiency Rotary Kiln for Small Lime Production Line
Rotary kiln is widely used for many industries like metallurgy, chemical industry, building refractory materials, environmental protection, etc. The Rotary Kiln consists of cylindrical shell, supporting device, supporting device of thrust roller, driving unit, moveable kiln head, sealing device on the tail of kiln, coal dust pipe device, etc. the kiln body has a certain tilt angle with level. The whole kiln body is supported by the roller supporting device, and it is also equipped with thrust roller device to control the up and down movement of the kiln body.
we can provide full specifications of large and medium-sized mineral machinery, metallurgy equipment and building materials equipment, such as crushing machines, mineral processing equipment, cement production lines, rolling mill equipment, etc. These mining machines are reliable in quality and low in cost.
Company Name: Henan Zhengzhou Mining Machinery Co., Ltd.
Specification:1.6x32- 4.7x72(m) Processing capacity:48-1000(t/d) Applied material:dolomite ,limestone,bauxite. Application:Cement production,Active Lime production Rotary kiln is a kind of thermal equipment calcines lump, bulk and slurry materials. It is widely used in cement & construction, non-ferrous metals, lime, ferrous metals, refractory materials, industrial chemicals, paper making industries etc. OUR ADVANTAGE 1 New type technology is adopted by main driving system. Compared with traditional magnetic and DC speed regulation, its main driving system has the advantages like energy saving, environmental, wide speeding adjusting range, high performance and stable operation. 2 After the welding of bases for supporting devices of supporting roller and catching roller, vibration aging treatment should be applied for remove the welding stress. Then, use vertical lathe and boring-milling machine for integration fabrication. This process can guarantee the requirement of fabrication precision and dimension & location tolerance. Installation accuracy of rotary kiln is obviously improved. 3 Temperature measuring point is reserved at bearing base of supporting roller. It is mainly used for automation detection of kiln operation status by insert the measuring device. Structure 1. Support device: advanced shaft structure, automatic temperature measuring device and electrical heating. 2. Catch wheel: including two kinds of mechanical wheel and hydraulic pressure. 3. Gears: single or double. Control the rotating speed by variable motor, DE machine and frequency variable motor. Be reliable, energy saving and efficient. 4. Cylinder tyre bolster: lower bolster has three types: fixed, zoom and floating. The structure is simple. Replacement is convenient and wonâ??t hurt cylinder. 5. Sealing equipment: there are many kinds for choice according to kiln models, including air cylinder edge sealing, spring edge sealing, graphite block sealing and combination for above. The feather is adaptive for cylinder rotating and swing. And sealing effect is very good. 6. Kiln head hood: including stationary type and flexible type.
Rotary kiln
among non-ferrous and ferrous metallurgy, iron, aluminum, copper, zinc, tin, nickel, tungsten, chromium, burrs and so on metals, use rotary kiln as smelting equipment, sinter, roast and direct return the ore, concentrate and intermediate. For example, during aluminum production, this is used to roast aluminum hydroxide to produce alumina; during iron making this is used to produce pellets for blast furnace.
Rotaryâ kilnâ is the key equipment in cement , lime , magnesium , feni plant, according to the capacity of project, we can help you select different size of rotary kiln, which is usually from 900mm to 5000mm. Rotary kiln is widely used for many industries like metallurgy, chemical industry, building refractory materials, environmental protection, etc. The rotary kiln consists of cylindrical shell, supporting device, supporting device of thrust roller, driving unit, moveable kiln head, sealing device on the tail of kiln, coal dust pipe device, etc. The kiln body has a certain tilt angle with level. The whole kiln body is supported by the roller supporting device, and it is also equipped with thrust roller device to control the up and down movement of the kiln body. Features of rotary kiln: 1) professional design 2) 50 years experience 3) pc control system 4) environmental -
Peripheral Burner Vertical lime kiln, shaft kiln, vertical kiln, vertical lime, vertical shaft kiln MER high efficiency and energy saving gas burned single shaft kiln, its body structure adopts advanced scientific design of ANSYS software stress analysis. The patent structure has a stable strength of masonry structure, compact structure, reasonable stress, reliable operation, less wear and tear. The kiln lifetime is more than 10 years for one-time. The kiln covers small area, flexible arrangement.We are the best Pfr Kiln suppliers in China. MER Has a strong ability for supplying a complete set of kiln equipment, and owns independent intellectual property rights of new energy-efficient gas burned single shaft series products. The capacity includes: 80 t/d, 100 t/d, 200 t/d, 250 t/d, 300 t/d. The raw material size is 40~80mm, the product activity is~320ml. The fuel is gas.
We are pleased to introduce Piyali Engineering Corporation, located in Delhi, India. We are leading manufacturer and supplier specializing in the production of Sponge Plant DRI (Direct Reduced Iron) equipment and vital components for steel plants, alongside catering to a diverse range of industries including sugar mills, cement plants, fertilizer plants, chemical plants, coal washeries, activated carbon plants, and ball mills. With a strong focus on quality and innovation, Piyali Engineering Corporation stands as a trusted provider of cutting-edge solutions across various industrial sectors. With a wide range of offers and a strong customer base, we have been serving the industry for several years. Our product range includes various capacities of DRI kilns and coolers, ranging from 50TPD to 600TPD & 900TPD, along with components such as support rollers, pinions, shafts, shells, combined bearing housing complete assemblies, spring plates, Ball Mill Pinion Shaft, Mill Head End Cover for Ball Mill Manufacturer, girth gears, and more. These offerings are designed to meet the needs of Cement Plants, Power Plants, Steel Plants, Sponge Iron Plants, Chemical Plants, Fertilizer Plants, and various other industries. Explore top-notch Lime Kiln Paper Mill Equipment at Piyali Engineering Corporation for customized, cost-effective solutions. Our commitment to excellence ensures reliable expertise and high-quality equipment, guaranteeing seamless industrial operations. Furthermore, we specialize in delivering high-quality Rotary Kiln & Cooler equipment specifically tailored for 350 TPD and 200 TPD DRI Sponge Iron Plant applications. We specialize in providing all the equipment necessary for your project, including Rotary Kilns and Coolers, ensuring your plant runs smoothly and efficiently. Trust Piyali Engineering Corporation, For superior engineering solutions. With us, you get the perfect fit for your plant's needs, ensuring smooth and efficient operations. For any inquiries or further information, please do not hesitate to get in touch with us via the provided contact details:
We are pleased to introduce Piyali Engineering Corporation, located in Delhi, India. We are leading manufacturer and supplier specializing in the production of Sponge Plant DRI (Direct Reduced Iron) equipment and vital components for steel plants, alongside catering to a diverse range of industries including sugar mills, cement plants, fertilizer plants, chemical plants, coal washeries, activated carbon plants, and ball mills. With a strong focus on quality and innovation, Piyali Engineering Corporation stands as a trusted provider of cutting-edge solutions across various industrial sectors. With a wide range of offers and a strong customer base, we have been serving the industry for several years. Our product range includes various capacities of DRI kilns and coolers, ranging from 50TPD to 600TPD & 900TPD, along with components such as support rollers, pinions, shafts, shells, combined bearing housing complete assemblies, spring plates, Ball Mill Pinion Shaft, Mill Head End Cover for Ball Mill Manufacturer, girth gears, and more. These offerings are designed to meet the needs of Cement Plants, Power Plants, Steel Plants, Sponge Iron Plants, Chemical Plants, Fertilizer Plants, and various other industries. Explore top-notch Lime Kiln Paper Mill Equipment at Piyali Engineering Corporation for customized, cost-effective solutions. Our commitment to excellence ensures reliable expertise and high-quality equipment, guaranteeing seamless industrial operations. Furthermore, we specialize in delivering high-quality Rotary Kiln & Cooler equipment specifically tailored for 350 TPD and 200 TPD DRI Sponge Iron Plant applications. We specialize in providing all the equipment necessary for your project, including Rotary Kilns and Coolers, ensuring your plant runs smoothly and efficiently. Trust Piyali Engineering Corporation, For superior engineering solutions. With us, you get the perfect fit for your plant's needs, ensuring smooth and efficient operations. For any inquiries or further information, please do not hesitate to get in touch with us.
We are pleased to introduce Piyali Engineering Corporation, situated in Delhi, India. We are leading manufacturer and supplier specializing in the production of Sponge Plant DRI (Direct Reduced Iron) Rotary Kiln & Cooler equipment and vital components for steel plants, alongside catering to a diverse range of industries including sugar mills, cement plants, fertilizer plants, chemical plants, coal washeries, activated carbon plants, and ball mills. With a strong focus on quality and innovation, Piyali Engineering Corporation stands as a trusted provider of cutting-edge solutions across various industrial sectors. With a wide range of offers and a strong customer base, we have been serving the industry for several years. Elevate your rotary kiln operations with Piyali Engineering Corporation. We specialize in top-quality spares for seamless and efficient performance, offering: Rotary Kiln Hydraulic Thruster Roller assembly - for 100 TPD DRI Coal Based Sponge Iron Plant rotary kiln 50 TPD - 600 TPD rotary kiln. Rotary Kiln Thrust Roller complete assembly with base plate. Rotary Kiln Thrust Roller, Rotary Kiln Thrust Roller shaft, Rotary Kiln Thrust Roller base frame, Rotary Kiln Thrust Roller complete assembly for 50 TPD, 75 TPD, 100 TPD, 175 TPD, 200 TPD, 300 TPD, 350 TPD, 500 TPD, 600 TPD. Sponge Iron Plant Kiln & Cooler Pinion, Kiln Pinion with Shaft/ Kiln Pinion with Shaft Complete Assembly with Plumber Block / Kiln Girth Gear Supporting drives / Rotary Kiln Pinion for Girth Gear Pinion / Ring Gear Kiln Shell Drives. We are manufacturer and exporter of the Girth gear, Pinion, Support Roller, Tyre, Bearing Housing, Complete Rotary Kilns Drive System for DRI coal-based Sponge Iron rotary kiln 50 TPD, 100 TPD, 175tpd, 200 TPD, 300 TPD, 350 TPD, 500TPD, 600 tpd, Rotary Kilns Sponge Iron Plant. Used Applications : sponge Iron Plant, Sugar plant, cement plant, activated carbon plant, fertilizer plant, mineral plant, Material: Cast Alloy Steel, Cast Carbon Steel, Forged Alloy Steel, Forged Carbon Steel Standard: ISO, EN, DIN, AISI, ASTM, JIS, IS, GB Advantages:- Products with Customers' Designs - Strong Machining & Heat Treatment Abilities - Strict Quality Control - Prompt Delivery- Highly Experienced Process: Forging/Casting Normalizing & Tempering-Proof Machining Quenching & Tempering Finish Machining(Teeth Grinding)We can offer you in various process conditions Testing process:(QA documents): chemical composition report, mechanical properties report, UT report, heat treatment report, dimension check report Main Export Markets: Asia, Australasia, Central/South America Eastern Europe Mid East/Africa North America Western Europe Global. Trust Piyali Engineering Corporation, For superior engineering solutions. With us, you get the perfect fit for your plant's needs, ensuring smooth and efficient operations. For any inquiries or further information, please do not hesitate to get in touch with us.
We are pleased to introduce Piyali Engineering Corporation, located in Delhi, India. We are leading manufacturer and supplier specializing in the production of Sponge Plant DRI (Direct Reduced Iron) equipment and vital components for steel plants, alongside catering to a diverse range of industries including sugar mills, cement plants, fertilizer plants, chemical plants, coal washeries, activated carbon plants, and ball mills. With a strong focus on quality and innovation, Piyali Engineering Corporation stands as a trusted provider of cutting-edge solutions across various industrial sectors. With a wide range of offerings and a strong customer base, we have been serving the industry for several years. Our product range includes various capacities of DRI kilns and coolers, ranging from 50TPD to 600TPD & 900TPD, along with components such as support rollers, pinions, shafts, shells, combined bearing housing complete assemblies, spring plates, Ball Mill Pinion Shaft, Mill Head End Cover for Ball Mill Manufacturer, girth gears, and more. These offerings are designed to meet the needs of Cement Plants, Power Plants, Steel Plants, Sponge Iron Plants, Chemical Plants, Fertilizer Plants, and various other industries. Explore top-notch Lime Kiln Paper Mill Equipment at Piyali Engineering Corporation for customized, cost-effective solutions. Our commitment to excellence ensures reliable expertise and high-quality equipment, guaranteeing seamless Paper Mill operations. Specializing in Rotary Pulp Dryers, we provide comprehensive solutions for your paper manufacturing needs. At Piyali Engineering Corporation, we prioritize quality and strive to deliver products that meet and exceed customer expectations. Our adept and seasoned team is deeply committed to providing unparalleled service and ensuring utmost customer satisfaction. For any inquiries or further information, please do not hesitate to get in touch with us.