1. Overview Fully automatic medium frequency induction heating complete equipment with vibration sequencing, idler feeding, automatic temperature control and three-level temperature control This set of equipment is mainly used for the overall heat transfer of round steel and steel pipes . The heating furnace body adopts the quick replacement method, and only the furnace body needs to be replaced when the product specifications are replaced. It takes only a few minutes to replace the furnace 2, according to the maximum weight of a single piece, the heating time to calculate the power 3, Device range and function description: 1. Equipment range is shown in the table below Serial number content Quantity Remarks 1 Rectifier transformer 1 set Optional user purchase 2 Thyristor series inverter IF power supply 1 set   3 Induction heater 1 set Includes water cooled rails 3.1 GTR 80 (applicable material Ï? 75 ) 1 set  4 Induction heating furnace stand 1 set  5 Feeding platform and buffer chain conveyor 1 set  6 Feeder 1 set  7 Roller feeder 1 set  8 Pinch roller feeder 1 set  9 Material return device 1 set Return steel cylinder, loading machine 10 Quick discharge machine 1 set  11 Three sorting machines 1 set   12 Temperature control system (infrared temperature measurement and control instrument) 1 set PLC center console 12 .1 PLC center console 1 set  12 .2 Industrial control software (MCGS system) 1 set  12 .3 Programmable Controllers 1 set  12 .4 LCD screen 1 set  12 .5 Double colorimetric infrared thermometer (Xi'an Ruiguang) 1 set  12 .6 Photoelectric alarm switch 1 set  12 .7 Control cabinet 1 set  12 .8 Console 1 set  10 Cooling water system 1 set User-purchased
2.Production Description: 1)Medium Frequency Induction Furnace for melting 2)Full digital control system with high accuracy 3) Melting steel, iron,stainless steel,copper,aluminium 4)0.15-20 tons capacity 5) Constant power output, speedy melting, good electricity saving efficiency. 3.Usage: Medium Frequency Induction Furnace Mainly used in melting steel, iron, copper, aluminum and alloy, is with high melting efficiency, good electricity saving effect, good metal component uniformity, less burning loss, speedy temperature rise, easy control of temperature, is suitable to all kinds of metal melting. 4.Characters and Advantages: 1) Constant power output, speedy melting, good electricity saving efficiency. 2) Zero-voltage sweep-frequency style start, adapts to requirement of frequently start. 3) Comprehensive protection functions, such as overcurrency protection, overvoltage protection, current-limiting protection, voltage-limiting, water-break protection, and default protection, equipment runs reliably under premise of melting speed guarantee. 4) Easy to operate, suitable for all casting process. 5. Package: Plywood cases and nude.
1.Production Name: Medium Frequency Induction Furnace 2.Production Description: 1)Medium Frequency Induction Furnace for melting 2)Full digital control system with high accuracy 3) Melting steel, iron,stainless steel,copper,aluminium 4)0.15-350 tons capacity 5) Constant power output, speedy melting, good electricity saving efficiency. 3.Usage: Medium Frequency Induction Furnace Mainly used in melting steel, iron, copper, aluminum and alloy, is with high melting efficiency, good electricity saving effect, good metal component uniformity, less burning loss, speedy temperature rise, easy control of temperature, is suitable to all kinds of metal melting. 4.Characters and Advantages: 1) Constant power output, speedy melting, good electricity saving efficiency. 2) Zero-voltage sweep-frequency style start, adapts to requirement of frequently start. 3) Comprehensive protection functions, such as overcurrency protection, overvoltage protection, current-limiting protection, voltage-limiting, water-break protection, and default protection, equipment runs reliably under premise of melting speed guarantee. 4) Easy to operate, suitable for all casting process. 5. Package: Plywood cases and nude. Plywood Box.
1.Production Name: Intermediate Frequency Induction Melting Furnace, Steel Shell 2.Production Description: 1)Steel Shell Intermediate Frequency Induction Furnace for melting 2) Steel shell hydraulic tilting 3) Melting steel, iron,stainless steel 4)0.15-12 tons capacity 3.Usage: Medium Frequency Induction Furnace Mainly used in melting steel, iron, copper, aluminum and alloy, is with high melting efficiency, good electricity saving effect, good metal component uniformity, less burning loss, speedy temperature rise, easy control of temperature, is suitable to all kinds of metal melting. 4.Characters and Advantages: 1) Constant power output, speedy melting, good electricity saving efficiency. 2) Zero-voltage sweep-frequency style start, adapts to requirement of frequently start. 3) Comprehensive protection functions, such as overcurrency protection, overvoltage protection, current-limiting protection, voltage-limiting, water-break protection, and default protection, equipment runs reliably under premise of melting speed guarantee. 4) Easy to operate, suitable for all casting process. 5. Package: Plywood cases and nude. Plywood cases and nude.
KHODIYAR INDUSTRIA PVT LTD is an ISO-9001:2015 certified Hot Forging & Machined Components manufacturing facility produce all grades of Brass, Copper & Alloys, Aluminium & Alloys, Carbon Steels, Alloy Steels & Stainless Steel in the weight range of 50 GMS to 35KG as a single part to suit your production requirements. We were established in 2014 & produce Forged & Machined components for OEMs in Heavy Engineering, Pump, Valve, Wind turbine, Automotive, Electrical, Aerospace Industry, Oil, Power & Gas, Material Handling, Construction & Mining Equipments, Defense etc., to list a few applications. Our Forge shop includes : a. 100 MT Screw Press Product weight:0.050 0.500 Kgs. + Equivalent Trimming Press (40 MT) b. 200 MT Screw Press Product Weight: 0.100 Kg to 2.000 Kgs. + Equivalent Trimming Press (75 MT) (Non-Ferrous 4 Kg.) c. 300 MT Screw Press Product Weight: 0.100 Kg to 3.000 Kgs. + Equivalent Trimming Press (100 MT) (Non-Ferrous- 5 Kgs.) d. 1 Ton Drop Hammer & 2 Drop Hammer e. Furnace : Oil, Electric, Gas & Coal. MACHINE SHOP 1. Vertical Machining center - BFW ( 800*550*500 MM ) BED SIZE with 4th axis 2. Vertical Machining center - HAAS make ( 800*550*500 MM ) BED SIZE with 4th axis & 3. Turning centers - up to 350 MM DIA. Jobs can be turned
Ramming mass is commonly used in metallurgy, building materials, non-ferrous metal smelting, chemical, machinery and other manufacturing industries. Ramming mass is widely used in non-core intermediate frequency furnace and core induction furnace. As an intermediate frequency furnace ramming material, refractory ramming is applied to melt gray cast iron, nodular cast iron, malleable cast iron, vermicular cast iron, and cast alloy steel; to melt carbon steel, alloy steel, high manganese steel, tool steel, heat resistant steel, stainless steel, molten aluminum and its alloys; to melt red copper, brass, white brass, bronze and its alloys, etc. Induction furnaces are used for melting cast iron, mild steel and various alloy steels in foundries and making of steel in mini steel plants using sponge iron The refined high silicon, low iron quartz sand and quartz powder are selected and the fused quartz sand is added as the refractory material., with no slag, no crack, damp proof, convenience of repair, and the corrosion resistance, thus greatly improving the furnace service life span and the economic benefit.. Silica ramming mass can safely be used up to an operating temperature of 1600 deg C. Since it expands very little, it is superior to both alumina and magnesia refractories to resist thermal shocks Acid ramming material is the premixed ramming mass of the lining material. The acid ramming mass is used to smelt a series of metal materials such as ordinary steel and carbon steel. The lining practice best suited to a particular furnace depends upon the capacity and design of the furnace, operation practice adopted during making of a heat, and furnace output.
INDUCTION MELTING FURNACE Model:GW-5-4000/0.5J Rated Power:4000KW Capacity:5Ton Input Voltage:1000V(12 Pulse) Input Current:2300A Melting rate:5T/H Power Consumption:570-630kw.h/T Brand:SEMC
INDUCTION MELTING FURNACE Model:GW-5-4000/0.5J Rated Power:4000KW Capacity:5Ton Input Voltage:1000V(12 Pulse) Input Current:2300A Melting rate:5T/H Power Consumption:570-630kw.h/T Brand:SEMC
Induction furnace We provide middle frequency electric induction furnace from 0.05t/h to 15 t/h, The unit consist of power supply system and melt stove. This furnace is suitable for the melting of all kinds of metals, including steel, iron, color metal and alloys, can be used in fields such as precision casting, sand casting, gold smelting and steel-making. The characteristic is that it has good melting quality, the material is easy to be adjusted, the mixing is even, and it has high melting speed.
High frequency induction heating equipment Power: 7kw/30kw Frequency: 50-200k Application: brazing, hardening, forging, melting Feature: Igbt inversion technology Good for smaller parts Heating rapidly Customized coil according job detail Good at hardening
Our International Partners have developed a range of Induction melting furnaces with the state of the art Solid state power supplies for steel making and these are proven and stable furnaces available in Peninsular Malaysia today. Steel melting range is available from 3MT upward to 50MT with solid state power supply upto 18000KW . Greener Melting Operation: During melting operation , our power supplies provides maximum power throughout the melt cycle . No molten heel is required. No capacitor switching or transformer voltage tap is to be adjusted. High efficiency melting is ensured . Our power sources are available in 6 pulse, 12 pulse and 24 pulse rectifier configuration and is designed for 24 x 7 running. For minimizing Total Harmonic distortion we supply all large power supplies above 1500KW in either 12 pulse or 24 pulse system.
Gold Induction Melting Furnace This gold melting machine is designed for 2-10kg, which is suitable for melting precious metal such as gold, silver, copper, zinc, etc. With speedy melting time could be realized within 1-3 minutes. Based on the latest and most advanced IGBT induction technology, this small Gold Melting Kit can saves 15-30% energy than KGPS, 100% full load, with low power consumption. The power supply varies from 8kw-15kw for this series furnace. Power on open water faucet put ceramic crucible in the machineput metal in the cruciblepress heating switchpress stop switchtongs the crucible and pour the metal liquid. 4 kg gold melting furnace Attention: 1.Can't be water-break during using the machine. If happens by accident, it needs to pick up the crucible at once, or the heating coil will be damaged. 2. Don't press the heating switch without crucible. 3. Press stop switch first, then pouring the liquid after the metal melted. 4. If the work is finished everyday, please take away the crucible then shut off power. 5. When water flow indicator light is shut off, it stands for out of water or low water pressure. And now the machine will start the function of protection, the gold melting machine will stop heating.
Application of Medium Frequency Induction Copper Melting Furnace: 1.Non-ferrous and ferrous metals melting; 2.Precious metal melting, like gold, sliver, platinum; 3.Semiconductor material melting; 4.Metal alloy melting, like aluminum alloy, zinc alloy, copper alloy,etc. Main characteristics: 1.Light weight, small size. 2.Different shape and size of induction coil can be changed easily to heat different parts. 3.Mul-tidisplay functions, with displays of over current, over voltage, water failure, phase failure, etc. 4.Simple to operate, a few minutes is enough to learn it.
About Induction Melting Furnace Induction Melting Furnace is major steel producing technology using scrap & sponge iron (directly reduced iron) as main raw material. This technology contributes significant steelmaking capacity in secondary steel sector in India and abroad. It has Air Pollution Steel scrap comes from various sources and generally has contaminants/coating etc on it. When this scrap is heated contamination/coating etc. disintegrates from steel and comes out either as slag or becomes air borne, thus causing air pollution. The major source of Air Pollution is : 1. Dust & Dirt 2. Rust 3. Oil & Grease 4. Paint & Galvanized Iron 5. PVC Coated Steel Selection of Technology for Air Pollution Control Device The following technologies are usually adopted for Air Pollution Control System in Induction Furnace industry: a. Bag Filter Type System (Dry) b. Venturi Scrubber Type System (Wet) About Bag Filter Type System (Dry Process) Working of Equipment Bag Filter Type System 1. Suction Hood 2. Spark Arrestor: 3. Bag Filtration System : 4. ID Fan: 5. Stack (Chimney): Advantages: 1. Low Power Consumption 2. Dry System, No water pollution 3. No corrosion of metal except normal wear & tear 4. Suitable for dust pollution which are the major cause of pollution in induction furnace 5. Achieves desired characteristic of treated gases even for high dust load, as Efficiency of bag filters is very high 6. Low operation & maintenance cost Control Practices About Venturi Scrubber Type System (Wet Process) Working of Equipment Venturi Scrubber Type System 1. Suction Hood: 2. Ducts & Bends: 3. Venturi Scrubber: 4. ID Fan : 5. Stack (Chimney) : Advantages : 1 Low Floor Area 2 Can handle high temperature gases 3 Suitable for gas pollution such as SO , NO , etc. 2 x Disadvantages : 1 Higher Power Consumption to achieve desired standards 2 Generates Water Pollution 3 Material of Construction is prone to corrosion hence low life cycle 4 Choking of pipe, Nozzle and duct (near scrubber) due to Wet condition 5 Higher operation & maintenance cost 6 Can remove submicron particle only with very high pressure drop leading to still higher power consumption 7 Material of Construction is prone to corrosion hence low life cycle 8 Choking of pipe, Nozzle and duct (near scrubber) due to Wet condition 9 Higher operation & maintenance cost 10 Can remove submicron particle only with very high pressure drop leading to still higher power consumption.
Silica ramming mass is produced by calcining crushing and grading of the white crystalline quartz containing 9990 of SiO2 SRM is a refractory material used in induction furnace as lining materials Silica ramming mass is composed of silicon carbide SiC silica SiO2 aluminum oxide Al2O3 and iron oxide Fe2O3 Applications Dry lining refractory for iron steel aluminium Foundry
Medium frequency furnace.
Arc furnace, induction furnace, melting furnace -
Vacuum Induction Melting Furnace Introduction: As the most experienced Vacuum Induction Melting Furnace manufacturer in China, ShinTek Vacuum Induction Melting Furnace can be used for a wide of industries, can melting and pouring Ni-based alloy, special steel, precision alloy, NdFeB, Dysprosium metal, activated metal, super alloy, hydrogen storage material, magnetic material and so on… Vacuum Induction Melting Furnace Specifications: Model STVIM-10 STVIM-25 STVIM-50 STVIM-100 STVIM-200 STVIM-500 STVIM-1000 STVIM-1500 Working zone size 5*3*2 4.8*4*2.5 9.8*5*3.2 9.8*5.5*5.0 11*8.7*4.6 12.5*8*6 16*12*7.6 17*14*8.5 Load (KG) 10 25 50 100 200 500 1000 1500 Power 40KW 50/100KW 100KW 160KW 200/250KW 500KW 500KW 1000KW Voltage 300V 175V 375V 375V 375V 700V 700V 700V Frequency 4000Hz 2500Hz 2500Hz 2500Hz 1600Hz 1000Hz 500Hz 500Hz Max. temperature 1600? Temperature uniformity +/-5? Ultimate vacuum level (Cold) 6.7*10-3Pa Leakage rate =4Pa/h Remark: The Vacuum Induction Melting Furnace can be customized for your specific project, and also can be equipped with casting furnace for your melting and casting process. Vacuum Induction Melting Furnace features: (1) Vacuum Induction Melting Furnace – Patented hotzone design enable a high energy efficiency; (2) Vacuum Induction Melting Furnace – Suitable for most of metallurgy industries, can be customized for users; (3) Vacuum Induction Melting Furnace – Two heating system are available for choose, either thyristor frequency converter or IGBT power system. (4) Vacuum Induction Melting Furnace – Two feeding method for choose: Manual or Semi-continueous; (5) Vacuum Induction Melting Furnace – Friendly control system.
Technique parameter of kechuang high frequency xg-18b: 1). 0.1mpafgwater pressure 0.3mpa 2). Input power:18kva 3). Input voltage:220v 50hz 4). Max input current: single phase 40a 5). Oscillating frequency:20-100khz 6). Inverted powerfg18kva 7). Perfect function of protect itself, such as over-voltage, over current, lack of water, phase fail, over hot, etc. 8). Digital auto-control, it has the function of manual, automatic and heating-keeping-cooling divide period to control. 9). Auto tracking frequency , the power can infinitely variable control. 10). Special cycle cooling system, make sure the machine work continuously. 11). Weight+¬26kg 12). Volume (mm+ )+¬620x240x500. Wooden packing.