Vacuum Induction Melting Furnace Introduction:
As the most experienced Vacuum Induction Melting Furnace manufacturer in China, ShinTek Vacuum Induction Melting Furnace can be used for a wide of industries, can melting and pouring Ni-based alloy, special steel, precision alloy, NdFeB, Dysprosium metal, activated metal, super alloy, hydrogen storage material, magnetic material and so on…
Vacuum Induction Melting Furnace Specifications:
Model STVIM-10 STVIM-25 STVIM-50 STVIM-100 STVIM-200 STVIM-500 STVIM-1000 STVIM-1500
Working zone size 5*3*2 4.8*4*2.5 9.8*5*3.2 9.8*5.5*5.0 11*8.7*4.6 12.5*8*6 16*12*7.6 17*14*8.5
Load (KG) 10 25 50 100 200 500 1000 1500
Power 40KW 50/100KW 100KW 160KW 200/250KW 500KW 500KW 1000KW
Voltage 300V 175V 375V 375V 375V 700V 700V 700V
Frequency 4000Hz 2500Hz 2500Hz 2500Hz 1600Hz 1000Hz 500Hz 500Hz
Max. temperature 1600?
Temperature uniformity +/-5?
Ultimate vacuum level (Cold) 6.7*10-3Pa
Leakage rate =4Pa/h
Remark: The Vacuum Induction Melting Furnace can be customized for your specific project, and also can be equipped with casting furnace for your melting and casting process.
Vacuum Induction Melting Furnace features:
(1) Vacuum Induction Melting Furnace – Patented hotzone design enable a high energy efficiency;
(2) Vacuum Induction Melting Furnace – Suitable for most of metallurgy industries, can be customized for users;
(3) Vacuum Induction Melting Furnace – Two heating system are available for choose, either thyristor frequency converter or IGBT power system.
(4) Vacuum Induction Melting Furnace – Two feeding method for choose: Manual or Semi-continueous;
(5) Vacuum Induction Melting Furnace – Friendly control system.
This product is a vacuum induction furnace with induction heating, and the melting temperature of the equipment can reach 2000â??. The induction furnace adopts a stainless steel water-cooled chamber and is equipped with a quartz observation window to observe the sample melting condition. It is suitable for sample melting and heat treatment, phase diagram research. The equipment adopts high-quality high-frequency induction power supply and supports customized maximum 60KW high-frequency induction power supply. The equipment is equipped with a high-vacuum molecular pump set, which can effectively improve the vacuum degree of the substrate and thus improve the quality of the melting. The equipment is also equipped with a lifting platform and a flip handle to facilitate the operator to carry out the casting and sampling operations after melting. The equipment is comprehensive in function, fast in melting, easy to use, energy-saving and environmentally friendly, and is very suitable for laboratory research on metal samples.
This product is a small vacuum induction furnace with induction heating, and the melting temperature of the equipment can reach 2000â??. The induction furnace adopts a stainless steel water-cooled chamber and is equipped with a quartz observation window to observe the sample melting condition. It is suitable for a small amount of sample melting and heat treatment, phase diagram research. The equipment is equipped with a high-vacuum molecular pump set, which can effectively improve the vacuum degree of the substrate and thus improve the quality of the melting. The equipment is also equipped with a lifting platform and a flip handle to facilitate the operator to carry out the casting and sampling operations after melting. The equipment is comprehensive in function, fast in melting, easy to use, energy-saving and environmentally friendly, and is very suitable for laboratory research on small-dose metal samples. Please contact us by email for details: cysi@cysi.wang
Supplier: Vacuum cold crucible levitation melting furnace, vacuum induction melting furnace, cold crucible induction melting furnace
Electric arc furnace is using electricity as fuel source, and utilizes the arc high temperature produced by electrode and furnace charge to heat and melts the furnace charge. It is widely using in production of normal steel, high quality carbon steel, various alloy steel, stainless, various ferroalloys. It is the key equipment in steel making factories, foundry factories, ferrous alloys making factories and etc. Characteristic: Smelting temperature is flexible to be controlled, production needs. High heat efficiency, atmosphere inside furnace can be controlled. Can remove the phosphorus, sulfur, oxygen and other impurities and improve steel quality. Easy to control the chemical composition of steel, stable and high recovery rate of alloys. Equipment is simple and shorter technological process. Adoption of new technology: Optimization design Tubular water cooled furnace wall and furnace lid Eccentric bottom tapping (ebt) Copper-steel combined electrode arm Cluster type large sectional area water cooled cables Optimize large current system structure (energy-saving type) Proportional valves hydraulic system Basic level (plc) + procedure level ( industrial control computer) control system Frequency control technique Network technique Standard export packaging
Argon oxygen furnace is a kind of refining furnace, which is characterized by side-blowing oxygen through the bottom tuyere with an immersion way. When the tuyere center is blown in with oxygen, argon and mixed gas of nitrogen, the proportion of argen and oxygen should be adjusted, then, it can achieve the purpose of decarburizing and retaining of chrome. Argon and nitrogen are used as cooling gas for tuyere ring to extend the life of tuyere. It can get the best operation by controlling the flow of the tuyere ring. And the flow of the tuyere center and tuyere ring can be controlled in master-control room. The burning loss of tuyere, refractories and chrome is influenced greatly by the temperature of molten steel. So we can offer a special online temperature measuring system to buyers. We adopt secondary combustion of top lance technology. It can increase the volume of cold material put into the vod and shorten the duration of smelting, and guarantee the continuous casting for multiple furnaces at last. We also use the charging system with a weigh on its multiple bunkers, which can be directly connected with control system of computer. Then the smelting cycle will be shortened and labor intensity will be reduced. This equipment has a control system of intellectualized smelting process, which can decrease the consumption of all kinds of raw materials and gas during the smelting, and guarantee a stable quality of products. New security design for smelting It is aiming at the plugging of lance and the back-flow of molten steel which caused by electricity interruption during smelting process. Aod series refining furnaces have a function to keep pressure of tuyere and contain uninterruptable power output to stop the above accidents, consequently improve the safety of smelting process. Package suitable for long distance sea transportation
Ladle refining furnace (a). Main application: ladle furnace is used for primary melting furnace(electric arc furnace, open-hearth furnace, converter)to refining molten steel, which is an important metallurgical equipment to the continuous casting, rolling. (b). Features: this equipment has the features such as atmospheric pressure arc heating, vacuum degassing, argon stirring, blowing oxygen feed wire, pressure or vacuum feeding, temperature measurement, sampling, tv camera and frequency observation functions. (c). Equipment consitution: 1. Ladle and ladle car; 2. Heating device (electrode control modes: manual control or automatic control using energy-saving bus bar and conduction arm). 3. Vacuum and detection system. 4. Hydraulic and control valve system. 5. Argon , oxygen, compressed air and water cooling systems. 6. Electrical control system (with plc control and crt image impersonation shown). 7. High voltage electric systems. 8. Large current line. Package suitable for long distance sea transportation
Vacuum Furnace Introduction: ShinTek can produce varieties of Vacuum Furnaces, including Vacuum heat treatment Furnace, Vacuum Brazing Furnace, Vacuum Sintering Furnace, Vacuum Induction Melting Furnace and so on… Vacuum Heat Treatment Furnace: Vacuum Quenching Furnace, Vacuum Annealing Furnace, Vacuum Tempering Furnace, Vacuum Carburizing Furnace, etc... Vacuum Brazing Furnace: Vacuum Aluminum Brazing Furnace, Vacuum High Temperature Brazing Furnace, Vacuum Diffusion Brazing Furnace, etc... Vacuum Sintering Furnace: Vacuum Powder Metallurgy Sintering Furnace, Vacuum MIM Sintering Furnace, Vacuum Hot Pressing Furnace... The Vacuum Furnace can be used for a wide of industries, including High Speed Steel, Die Steel, Alloy Steel, Aluminum and Aluminum alloy, Ti alloy, Beryllium Bronze, Precision alloy, Stainless Steel, High temperature alloy, refractory metal, hard metal, magnetic material, nonferrous metal, etc… Vacuum Furnace Specifications: Model STVF-Q-40 STVF-Q-65 STVF-Q-85 STVF-Q-120 STVF-Q-160 STVF-Q-240 STVF-Q-500 Working zone size 450*300*300 600*400*400 750*500*500 900*600*600 1100*700*700 1200*800*800 3500*800*600 Load (KG) 60 150 250 500 800 1000 2500 Power 40KW 65KW 85KW 120KW 160KW 240KW 500KW Max. temperature 1350? Temperature uniformity +/-5? (can achieve +/-3?for some specific project.) Ultimate vacuum level (Cold) 8*10-4 Pa Leakage rate =0.67 Pa/h Vacuum Furnace features: (1) Vacuum Furnace – Patented hotzone design enable a high energy efficiency; (2) Vacuum Furnace – High vacuum level, enable it can be used for a wide of industries; (3) Vacuum Furnace – Several kinds of heating elements for choose, customized for your specific projects: Graphite, SS, Ni-Cr, Mo, MoLa, TZM, Tungsten… (4) Vacuum Furnace – Reasonable hotzone design enable a high temperature uniformity; (5) Vacuum Furnace – Friendly control system.
Gold Induction Melting Furnace This gold melting machine is designed for 2-10kg, which is suitable for melting precious metal such as gold, silver, copper, zinc, etc. With speedy melting time could be realized within 1-3 minutes. Based on the latest and most advanced IGBT induction technology, this small Gold Melting Kit can saves 15-30% energy than KGPS, 100% full load, with low power consumption. The power supply varies from 8kw-15kw for this series furnace. Power on open water faucet put ceramic crucible in the machineput metal in the cruciblepress heating switchpress stop switchtongs the crucible and pour the metal liquid. 4 kg gold melting furnace Attention: 1.Can't be water-break during using the machine. If happens by accident, it needs to pick up the crucible at once, or the heating coil will be damaged. 2. Don't press the heating switch without crucible. 3. Press stop switch first, then pouring the liquid after the metal melted. 4. If the work is finished everyday, please take away the crucible then shut off power. 5. When water flow indicator light is shut off, it stands for out of water or low water pressure. And now the machine will start the function of protection, the gold melting machine will stop heating.
Application of Medium Frequency Induction Copper Melting Furnace: 1.Non-ferrous and ferrous metals melting; 2.Precious metal melting, like gold, sliver, platinum; 3.Semiconductor material melting; 4.Metal alloy melting, like aluminum alloy, zinc alloy, copper alloy,etc. Main characteristics: 1.Light weight, small size. 2.Different shape and size of induction coil can be changed easily to heat different parts. 3.Mul-tidisplay functions, with displays of over current, over voltage, water failure, phase failure, etc. 4.Simple to operate, a few minutes is enough to learn it.