This is chemical setting Furan based chemical resistant mortar which is combination of Liquid and Powder, when mixed in proper proportion from workable mortar which after setting and curing give of liquid and give black highly cross linked composites. Furan When set and cured is resistant to highly corrosive acids, alkalis and to powerful organic solvents such as ketones, Aromatic and Chlorinated solvents. It has extreme resistant to Acidic & alkalis, Salts, Greases and Detergents. It resists to Organic & Inorganic acids at their boiling temperature. It is suitable against mild chlorine Gas (dry) phosphorous trichloride, pyridine at room temperature. Furan is especially useful where resistance to mixed media such as aqueous acids /alkalis and organic solvents is needed in chemical plant process and waste streams. Carbon filled Furan is used against corrosive effect of hydrofluoric acid & its salts. PREPARATION OF FURANE MORTAR : Mortar consist of Furan solution and Furan powder. The average mixing ratio necessary to obtain mortar with good working consistency is 1 part by weight Solution & 3 part by weight powder. The ratio will vary slightly depending on temperature and working conditions.Stir the liquid thoroughly before using. Place liquid in a suitable shallow mixing pan. Add powder by weight in the solution mix thoroughly and rapidly until all lumps are dispersed and the mortar is completely homogenous. Spread out the mortar in a thin layer, not more than ¾ thick, to dissipate the heat of reaction and lengthen the working life. Batch size can be varied depending upon the temperature and the speed with which the masons are working. Very large batches will become stiff quite rapidly. Make sure that all the Furan Motrar is used from the pan before another batch is mixed.When working at temperature above 40 C, very small batches not more than 2 Kgs, should be prepared. When working at temperature below 15C the liquid should be kept warm.
DATA SHEET FOR EPOXY EPOXY COATING :- INTRODUCTION - EPOXY COATING (HYB) is a two part high solids solvent free epoxy phenolic resin based coating system designed for hard wearing, smooth surface finish for floors, walls and on steel structures. Nonskid surface finish can be achieved on floor, if required. FEATURES: 1) Hard Wearing 2) Non Dusting 3) Excellent Surface Finish 4) Non Smelling 5) Good Aesthetics 6) Highly Chemical Resistant APPLICATION: 1.Stir well before mixing Part A and Part B and mix in the prescribed ratio. 2.Apply one coat of EPOXY primer on the clean and dry surface. 3.EPOXY COATING (HYB) should be applied on the surface by brush or roller within 24 hrs. After application of primer coat it should be allowed to air dry for min. 4 hrs. Preferable in a dust free atmosphere. 4.Apply min. 2 coats with the intercoat interval of 6-8 hrs. PRODUCT SPECIFICATIONS: Application - Brush, Roller Mixing Ratio - As Directed on Packing Port Life - 30 Mins. Drying Time - Touch Dry- 30 Min, Hard Dry 6 Hrs. - Intercoat Interval 6-8 Hrs. Min. - Dry Film Thickness 125-150 Microns/per coat - depending on porosity Covering Capacity - 6-8 sq.met/kg per coat depending on porosity, roughness & method of application. Color Shades - All Standard Shades RECOMMENDED USES: 1) Food & Pharmaceutical 2) Work Shop 3) Clean Room Application 4) Chemical Resistant Coating for Concrete& Steel 5) Petrochemical, Fertilizer plants METHOD OF APPLICATION: SURFACE PREPARATION The long-term durability of the applied Epoxy coating (HYB) epoxy coating is dependent on the adhesion between sub-base and coating material. It is most important therefore, that the substrate surfaces are correctly prepared prior to application. 1.Before application of the Epoxy coating (HYB) surface should be free from loose partials, rust, oils, grease or earlier coatings and should be totally dry. 2.New concrete or cementations surface should be placed at least 28 days and have a moisture content of less than 5% before application of Epoxy coating (HYB) 3.After surface is dry, all repair work like sealing of joints, cracks filling of cavities and crevices should be carried out. HEALTH & SAFETY - Keep the containers tightly closed when not in use. Avoid contact with skin & eyes. It comes in contact with the body, wash affected parts with plenty of water and contact a doctor. Other known sector for Epoxy floor lining, Epoxy garage floor lining, Concrete epoxy lining, Concrete floor epoxy lining, Epoxy pipe lining, Marine epoxy lining, Sub marine epoxy lining, Basement lining epoxy floor shield, Louisiana, Oregon, Chip lining color epoxy floor, Aviation lining epoxy interior.
Bitumen Primer * Bitumen Primer is Bituminous air curing ready mixed Acid & Alkali resistant special primer. Application * Concrete surface must be clean, dry and rough. No primer should be applied over smooth and wet surface. * After cleaning the concrete surface, one coat of Bitumen Primer should be applied with brush and allow to dry thoroughly. * The drying time will depend upon the temperature. * 24 Month at the temperature 30C (+2OC) Packing * Bitumen Primer: 25 Liter Drum Note * Bitumen Primer contains volatile and slightly toxic solvent. Keep away from spark and open flames at working area. * Bitumen premier it is manufactured using bitumen solution which is used for sealing of prime porous and non-porous surface, and also to protect residential and commercial building. * Bitumen Primer is used to protect substrate against corrosive attack, is suggested to apply anti-corrosive primer.It is best for protection against sub-striate against atmospheric corrosion and chemical corrosion. It is a mixed substance made up of organic liquids that are highly sticky, water proof, viscous,acid proof as with all surface coating, good Bitumen Premier is used for long life of the system. it is applied by brush or roller and allowed to dry before any water proofing treatment so to avoid solvent it is used in defects such as cracks, broken mortar joints, etc. are to be repaired prior to Bitumen primer application. Product Details: Grade Standard Technical Grade Physical State - Liquid Usage - Industrial Color - Black Characteristics: Appearance/Color - Pasty liquid/ black Chemical Base - Bituminous rubber emulsion. Density - 1.0 kg/l Curing Speed/ Rate - 3 - 4 hours Tack free after - 5 - 10 hours Cured after - 2 - 4 days (Dependent on ambient Solid Content by - temperature, substrate temperature, Weight - relative Water Content by weight - humidity and thickness of the coating) Bitumen Content - 41% by weight - Thixotropic (The viscosity can be adjusted by - Viscosity adding up to max. 5% of clean water. - Stir well prior use) - For light protection: 1.0 mm min. Coating - For greater protection: ~ 1.5 - 2.0 mm Thickness applied - in two coats. Water Penetration - 48 h, 1 bar: 78.5 cm2: 0 ml under Hydrostatic - 96 h, 4 bar: 78.5 cm2: 33 ml Pressure - Water vapor 6 x 10-7 mg / hmPa Permeability Service - -30 C to 200 C Temperature - Adhesion Concrete - Very good, Timber: Very good, Metal: Moderate Glass: Poor
Acid / Alkali Resistant Tiles/Bricks * Our Acid proof tiles, Acid alkali resistant tiles, Chemical resistant tiles are fully vitrified tiles which are manufactured using special non ferrous clay, processed at extremely high temperatures this process causes the raw materials to fuse and form a compact mass with an extremely low water absorption of less than 0.5% resulting in the formation of a very strong body with a flexural strength of 38 N/mm2, solid through color fade proof with a very hard surface Mohs hardness of 7. * The acid resistant tiles come in a range of sizes and thicknesses from ranging from 8-25mm. Our acid proof tiles meet stringent specification norms of IS 4457:2007 and relevant ASTM/DIN standards which ensure excellent performance in Acid/Alkali/Chemical (expect Hydrofluoric acid and its derivatives). Corrosion Protection Applications * Factory Floors subject to corrosion from Chemicals, Acids, Oil & Solvents * Pickling tank and surrounding areas * Food & Beverage Industry flooring * Battery rooms and Control rooms * Demineralization plants * Walls of washing and Paint shop areas * Acid Resistant Tiles Manufacturers India * Our acid proof tiles provide excellent abrasion resistance, anti-skid properties for worker safety and high aesthetic appeal. We also provide specialized corner tiles for reducing chances for acid attack through construction joints. Our standard sizes are 200x100, 200x200 & 300x300 millimeters.
We are supplier and exporter of Calcined Alumina. Calcined alumina can be used in the polishing of different alumina products(mainly used in middle, fine polishing).It is also widely used in high-class aluminium refractory material, unshaped refractory materials, high aluminium ceramic product and advanced coating, etc, . Item Al2o3 % Na2o % Sio2 % Fe2o3 % D50 A4m 99.8 0.1 0.05 0.02 3.1 Alumina (Al2O3), the industrial Al2O3 is prepared from alumina (Al2O3, 3H2O) and hard alumina, and the Al2O3, which is high in purity, is usually prepared by chemical methods. Al2O3 has many isomorphic crystals, and there are currently more than 10 known types, mainly three types of crystal, namely gamma-al2o3, beta-al2o3, alpha-al2o3.Which structure is different, with different properties in high temperature above 1300 s almost entirely into alpha Al2O3.
We are exporter of Calcined Alumina. According to different requirements, five series of products have been formed, including dry pressing, hot die casting, refractory, casting and setting, structural ceramic granulator, etc. It can be widely used in electronic equipment, structural ceramics, refractories, wear-resistant materials, polishing materials and other industries.
Alumina ceramic lining tile/wear resistant linings/ceramic lined pipe/alumina wear tile/alumina ceramic linings/ceramic lining/abrasion resistant lining/wear protect/alumina ceramic/technical ceramic "wear resistance ceramic" is extreme pure synthetic (alpha) alumina oxide. Today alumina ceramic of 92% purity is the best solution in terms of wear protection performance and material costs. However, other alumina content such 95% and 99% purity is usually custom made by the customers based on each specific conditions, which require either higher purity, impact or hardness for their applications Characteristics Good wear resistant property and long service life; smooth surface, low friction coefficient, low density and light weight; resistant to all kinds of acid, alkali and salt; low thermal expansion coefficient and thermal conductivity, operating temperature can be up to 1000 centi-degree. Application areas Grinding systems Mixer application areas Separator systems Chain conveyor Cyclones Diffusor Pipes Dedusting systems for coal, ash, sinter Ducts Sinter slurry ducts Hooper High temperature cyclones Ventilator housing Salt plants. We are manufacturing most of tiles such as plain ceramic tile, weldable tile with cap and steel retainer for abrasive wear , and cylinderical ceramic, hexgonal tile, small mosaic tile in retangular or in triangle shape for impact wear. Carton box, pallet.
Since 2010 we are engaged in trading & exports of ceramic products, very high Quality of Zirconium Silicates & Zirconium Flours for ceramics. We mostly supply Zirconium 2, Zirconium 5 and Zirconium Flour 325 mesh to ceramic industries. Application Of Zirconium Silicates : Opacifier for pottery and porcelain glazes ,wall tiles, roofing tiles, sanitary ware etc Frits, Glazes & Enamels. Admixture for ceramic body. (Improvement of property and Opacification of color) Typical Chemical Properties Composition - Zirconium Silicate (ZrSiO4) Zirconia + Hafnia (ZrO2 + HfO2) : 65.00% Min. Silica (SiO2) : 35.00% Max. Alumina (Al2O3) : 00.70% Max. Titania (TiO2) : 00.20% Max. Ferric Oxide ( Fe2O3) : 00.10% Max.
Feldspar is the name given to a group of minerals distinguished by the presence of alumina and silica (SiO2) in their chemistry. This group includes aluminum silicates of soda, potassium, or lime. It is the single most abundant mineral group on Earth. They account for an estimated 60% of exposed rocks, as well as soils, clays, and other unconsolidated sediments, and are principal components in rock classification schemes. The minerals included in this group are the orthoclase, microcline and plagioclase feldspars. APPLICATIONS Glass making Ceramics Porcelain Electrodes Abrasion We at CEMENTATION produce Feldspar of minerals containing Potassium and Sodium. Our supply is available in Lumps, Granules and Powder form.
Magnesium aluminum spinel brick is a high-purity magnesia and pre-synthesis of magnesium aluminum spinel as the main raw material, a reasonable level, high pressure molding, high temperature after firing products. Magnesium aluminum spinel brick with low porosity, high strength, good thermal shock stability, corrosion resistance and other excellent features, the product of the transition zone and the burning zone with the material consumption, improve the life of rotary kiln lining. Characteristics: good temperature vibration, good strength and volume stablity in high temperature. Features: Itis a kind of alkaline refractory product with periclase as main phase magnesite-alumina spinel clinker as basic material. the product has such characteristics as good temperature vibration, good strength and volume stablity in high temperature. Applications: They have been widely used in cement,glass,steel making and non-ferrous metal industries. MagnesiaSpinel Brickis widely usedfor glassfurnace,cement kiln,blast furnace,steel and non-ferrousmetal industry
Alumina content :92%,95% Type:ceramic plain tile, ceramic tile with hole trapezoid tile ceramic cylinder ceramic hex mat ceramic pipe ceramic pipe Size:standard150*100*25mm,100*100*25mm,hextile,etc. Density:>3.6g/cm3 Package:carton
High alumina bricks, refractory clay bricks, phosphate insulation materials,metallurgy, coke, electric power, cement, building materials, glass, ceramics, carbon roasting, chemical fertilizers and refractories for industrial furnaces.
China Clay is a naturally hydrated Aluminum Silicate. It is one of the most abundantly available clay in the Earth's crust. Pure grade of China clay or kaolin clay produced by the processes of levigating. China Clay is also called KAOLIN, it is one of the essential Raw materials for Ceramic Industries, China Clay does not swell on adding water & Alumina present in Clay do not form Isomorphism series with any other metallic compound. Applications: - China clay products are immensely used in the manufacturing of ceramics, papers, paint colors, vitrified tiles, soap, ultramarine and in various other purposes Available Mesh Size : As per requirement Custom sizes and Material of required specifications can be made in case of Bulk and Regular orders.
Ball clay, or plastic clay as it is also known, is an extremely rare mineral, only found at a handful of locations around the world. It is a kaolinitic clay that commonly consists of 20 - 80% kaolinite, 10 - 25% mica, 6 - 65% quartz as well as organic matter. Ball clay is formed from the weathering and transportation by water of parent rocks which are deposited in ancient river basins from where it is extracted. Applications: - Ball clays are prized for the production of traditional ceramics such as sanitaryware, tableware, wall and floor tiles as well as for technical ceramics and electrical porcelains. Ball Clay products are immensely used in the manufacturing of Ceramics, Sanitaryware, Vitrified Tiles, Glazes and Engobes ultramarine and in various other purposes. As per requirement Custom sizes and Material of required specifications can be made in case of Bulk and Regular orders. BRIGHTNESS: - 96+ AS PER REQUIREMENT Index Compound Result 1. Silica - (SiO2) 50 - 65 % 2. Alumina - (AI2O3) 20 - 35 % 3. Iron - (Fe2O3) 0.33 - 2 % 4. Titanium - (TiO2) 0.31 - 3 % 5. Potash - (K2O) 0.19 - 2 % 6. L Value 60 - 88 %
Aluminum content: 25-42% Compressive strength at room temperature: 30-45MPa Standard brick size: 230*115*65mm Cost-effective: The phosphoric acid impregnated products of blast furnace clay bricks with good thermal stability and qualified quality after drying treatment and secondary low temperature firing can be used for masonry of the upper part of the blast furnace furnace lining.
Dolomite mineral is a double carbonate of calcium and magnesium and it exhibits a granular structure. It has high natural whiteness and it's noted for their ease of dispersion. Its use improves properties such as weather ability, reduces shrinkage, fissure development and water absorption. Natural Dolomite Powder is of White Colour and is used as Filler in many applications such as Soap & Detergent, Paints, Ceramics and many other Industries. Applications: - Soap & Detergent Leather Cloth Industry Cable Industries Rigid PVC Pipes Iron, Steel, and Ferro-Alloys Industries Paints, Inks, Powder Coating Ceramic Industry Rubber Industry Glass Industry Available Mesh Size: - 100 TO 700 MESH Custom sizes and Material of required specifications can be made in case of Bulk and Regular orders. BRIGHTNESS: - 92 TO 96 AS PER REQUIREMENT Index Compound Result 1. Silica - (SiO2) 10.41 % 2. Alumina - (AI2O3) 01.15 % 3. Iron - (Fe2O3) 00.21 % 4. Titanium - (TiO2) 00.18 % 5. Calcium - (Cao) 30.02 % 6. Magnesium - (MgO) 18.41 % 7. Soda - (Na2O) 00.34 % 8. Potash - (K2O) 00.07 % 9. Loss on Ignition - (LOI) 38.91 %
Introduction: - Feldspar is primarily used in industrial applications for its alumina and alkali content. Feldspar is a naturally occurring anhydrous, inorganic, igneous rock. The fusibility of the mineral makes it useful raw material for many applications and the purity is the indication of better fusibility in the application. There are two types of it depending On Na2O and K2O SODA FELDSPAR POTASH FELDSPAR Applications: - CERAMICS ENAMEL FRITZ & GLAZED INSULATORS GLASS MILD ABRASIVES PICTURE TUBES SANITARYWARE TABLEWARE VITRIFIED TILES WELDING ELECTRODE Available Mesh Size: - 100 - 500 MESH Custom sizes and Material of required specifications can be made in case of Bulk and Regular orders. TYPICAL CHEMICAL COMPOSITION OF POTASH FELDSPAR Index ompound Unit Result 1. Silica - (SiO2) % 66 - 68 2. Alumina - (AI2O3) % 17 - 18 3. Iron - (Fe2O3) % 0.03 - 0.06 4. Titanium - (TiO2) % 0.03 - 0.06 5. Calcium - (Cao) % 00.00 6. Magnesium - (MgO) % 00.00 7. Soda - (Na2O) % 2 - 3 8. Potash - (K2O) % 10 - 12 9. Loss on Ignition - (LOI) % 0.10 - 0.20 TYPICAL CHEMICAL COMPOSITION OF SODA FELDSPAR Index Compound Unit Result 1. Silica - (SiO2) % 68 - 72 2. Alumina - (AI2O3) % 17 - 18 3. Iron - (Fe2O3) % 0.10 - 0.15 4. Titanium - (TiO2) % 0.03 - 0.06 5. Calcium - (Cao) % 0.05 - 0.20 6. Magnesium - (MgO) % 0.10 - 0.15 7.Soda - (Na2O) % 9 - 10 8. Potash - (K2O) % 0.50 - 0.20 9. Loss on Ignition - (LOI) % 0.10 - 0.20
Quartz a crystal form of silica is found in a massive forming hill. Quartz is a mineral that's easily available from the crust of earth. And yet, it's quite valuable for its vast usage. Applications: - GLASS CERAMIC ABRASIVE PAINT SODIUM SILICATE FERRO SILICON REFRACTORY Millimeters Scale ASTM Scale 0.08-0.15mm 100-200 Mesh 0.1-0.2mm 70-120 Mesh 0.2-0.4mm 40-70 Mesh 0.3-0.6mm 26-40 Mesh 0.6-0.12mm 16-26 Mesh 1.2-2.5mm 8-16 Mesh 2.5-4.0mm 6-8 Mesh 4.0-6.0mm 4-6 Mesh 6.0-8.0mm 3-5 Mesh 38 Microns 400 & 200 Mesh Index Compound Unit Result 1. Silica - (SiO2) % 98.11 2. Alumina - (AI2O3) % 00.49 3. Iron - (Fe2O3) % 00.03 4. Titanium - (TiO2) % 00.03 5. Calcium - (Cao) % 00.64 6. Magnesium - (MgO) % 00.07 7. Soda - (Na2O) % 00.09 8. Potash - (K2O) % 00.03 9. Loss on Ignition - (LOI) % 00.20
Applications: Wear-resistant material for all mechanical equipment exposed to heavy abrasion,material delivery systems, pulverizing systems, ash or dust removing systems in thermal power generation, iron and steel works, smelting, machinery, coal, mining, chemical, cement and harbors. Features 1.Alumina wear-resistant sheet has high hardness It Rockwell hardness is HRA80-90, second to only diamond and far better than wear-resistant steel and stainless steel. 2.Alumina wear-resistant sheet has sound wear performance Its wear resistance is 266 times that of manganese steel and 171.5 times that of high chromium cast iron. From our customer follow-up over the past decade, under the same load, it can extend the equipment service life by at least 10 times. 3.Alumina wear-resistant sheet has light weight Its density is 3.6g/cm3, just half of iron and steel, which greatly reduces the equipment load. Size: 12*3mm,12*6mm,12*9mm,12*13mm, or cusomer required size Packing: in Cartons
Normally square or hexagon Applications: Wear-resistant material for all mechanical equipment exposed to heavy abrasion like coal/material delivery systems, pulverizing systems, ash/dust removing systems in thermal power generation, iron and steel works, smelting, machinery, coal, mining, chemical, cement and harbors. Features 1.Alumina wear-resistant sheet has high hardness It Rockwell hardness is HRA80-90, second to only diamond and far better than wear-resistant steel and stainless steel. 2.Alumina wear-resistant sheet has sound wear performance Its wear resistance is 266 times that of manganese steel and 171.5 times that of high chromium cast iron. From our customer follow-up over the past decade, under the same load, it can extend the equipment service life by at least 10 times. 3.Alumina wear-resistant sheet is lightweight Its density is 3.6g/cm3, just half of iron and steel, which greatly reduces the equipment load. 4.Alumina wear-resistant sheet is securely bonded and highly heat resistant Our alumina wear-resistant ceramic sheet is attached to the equipment inner wall by heat resistant super glue and can work constantly under 350 without ageing. The organic adhesive for attaching the product withstands 750 temperature. The heat resistance and bonding performance of the adhesive is far ahead of other products in China. Size: 10*10*3-10, 17.5*17.5*3-15, 20*20*4-20, 24*24*4-20 Packing: in Cartons Product Advantages: Accurate product dimensions, neat surface, high purity, high wear resistance