75X50X70Mm Alumina Ceramic Lining Brick Suppliers and Manufacturers

Cupola Fire Bricks are special type of brick which are form of Refractory ceramic material. It is used for inner surface lining of Boiler, furnace, kiln, fireplaces & fireboxes. Quality: We offer various quality bricks are IS-6, IS-8, PI - 30% to 70% Alumina offering high temperature resistance of 1100 C to 1700 C Sizes of Cupola Bricks: Length 9 Inch & 11 Inch Dia (Inch) 9D, 12D, 15D, 18D, 21D, 24D, 27D up to 56D

Insulation Bricks are used for hot face & back up insulation lining of Boiler, Reheating furnace, Blast furnace, reactor chamber, high temperature furnace etc. Insulation Bricks are providing energy efficiency by minimising heat loss. They have feature of low density, high purity, low thermal conductivity, excellent thermal shock resistance. Types of Insulation Bricks: Cold Face Insulation Bricks Hot Face Insulation Bricks HFK Insulation Bricks Porosint Insulation Bricks Sizes: Standard 9 * 4.5 * 3 Inch

Acid Resistance bricks & Tile are special form of masonry bricks which are chemically resistant and thermally durable. These are used for masonry construction and flooring which is prone to chemical attack. These products are classified as per the different standard. Class - I Class - II Sizes of Bricks: 230 x 115 x 75 mm, 230 x 115 x 65 mm, 230 x 115 x 38 mm, 230 x 115 x 25 mm Sizes of Tile: 230 x 115 x 20 mm / 15 mm / 12 mm 200 x 100 x 20 mm / 15 mm/ 12 mm 300 x 300 x 15 mm / 12mm

Calcined Bauxite: Calcined Bauxite is obtained by calcining (heating) superior grade Bauxite at high temperature (from 850 oC to 1600 oC). This removes moisture thereby increasing the alumina content. Compared to an alumina content of about 57 % to 58 % in raw Bauxite, Calcined Bauxite has an alumina content of 82 % to 86 %. The heating is carried out in rotary kilns. Calcination is done at different temperatures ranging from 850 oC to 1600 oC depending upon the customer’s application. We export Calcined Bauxite for various applications such as refractory bricks, abrasives, steel polishing, etc. We provide consistency in quality and availability of Calcined Bauxite at extremely competitive prices. Applications of Calcined Bauxite: Refractory Grade Calcined Bauxite (CB - I and CB - II Grade) : To make refractory grade, Bauxite is thermally treated at 1600 oC to produce Calcined Bauxite where the Alumina content is mostly above 82%. Brown Fused Alumina, Proppants and Road Surfacing : To make the above grades, Bauxite is thermally treated at 1000 oC - 1200 oC to produce Calcined Bauxite where the Alumina content is anywhere between 80-88% depending on the requirement. Minimum Order Quantity : 1 Containers

Fly Ash: Fly Ash is by product generated during combustion of coal, and comprises the fine particles that rise with the flue gases. Ash which is collected from the bottom is termed bottom ash. Fly ash is collected by electrostatic precipitators or other particle filtration equipment before the flue gases reach the chimneys of coal-fired power plants and together with bottom ash removed from the bottom of the furnace is in this case jointly known as coal ash. Depending upon the type of coal being used, the specification of Fly Ash varies considerably, but Fly Ash contains substantial amounts of silicon dioxide and calcium oxide (CaO), both being endemic ingredients in many coal-bearing rock strata. We are a reputed Fly Ash Exporter based in India and are supplying Fly Ash different cement, ready mix concrete, steel, refractories and construction industries. The Major Utilization Areas Of Fly Ash : - Manufacture of Portland Pozzolanic Cement & Performance improver in Ordinary Portland cement (OPC). - Part replacement of OPC in cement concrete. - High volume Fly Ash concrete. - Roller Compacted Concrete used for dam & pavement construction. - Manufacture of ash bricks and other building products. - Construction of road embankments, structural fills, low lying area development. - As a soil amender in agriculture and wasteland development. Types of Fly Ash: - According to the type of coal used fly is classified into two types. Anthracite and bituminous coal produces Fly Ash classified as class F. Class C Fly Ash is produced by burning lignite or sub-bituminous coal. Class C Fly Ash has self-cementing properties. - Class F and Class C Fly Ash are products of the combustion of coal in large power plants. Fly Ash is collected in electrostatic precipitators or baghouses, and then transferred to large silos for shipment. When needed, Fly Ash is classified by precise particle size requirements, thus assuring a uniform, quality product. - Class F Fly Ash is available in the largest quantities. Class F is generally low in lime, usually under 15 percent, and contains a greater combination of silica, alumina and iron (greater than 70 percent) than Class C Fly Ash. - Class C Fly Ash normally comes from coals which may produce an ash with higher lime content generally more than 15 percent often as high as 30 percent. Elevated CaO may give Class C unique self-hardening characteristics. Minimum Order Quantity : 1 container

Mullite bricks refer to high-alumina refractories with mullite as the main crystalline phase, and the general alumina content is between 65% ~ 75%. It is mainly used for hot blast furnace top, blast furnace body and bottom, glass melting furnace regenerator, ceramic sintering kiln, petroleum cracking system dead angle furnace lining, etc. Mullite bricks have high refractoriness, up to more than 1790 C, and have good thermal shock resistance. There are two types: sintered mullite bricks and fused mullite bricks. The crystallization of fused mullite is larger than that of sintered mullite, and the thermal shock resistance is better than that of sintered products. Aluminum content: 65-90% Standard brick size: 230*115*65mm Compressive strength at room temperature: 100-120MPa Good thermal shock resistance:

Refractory bricks are indispensable in various industries for lining high-temperature equipment such as furnaces, kilns, and reactors. The utilization of recycled refractory bricks contributes to environmental sustainability by reducing waste and minimizing the demand for virgin resources. Moreover, recycling materials can lead to cost savings compared to sourcing and processing raw materials from scratch, making recycled refractory bricks a cost-effective option for industries. Despite being made from recycled materials, these bricks offer comparable performance to conventional refractory products, providing excellent thermal insulation and resistance to high temperatures. Additionally, recycled refractory bricks can be customized to meet specific requirements, allowing for flexibility based on the application and performance needs of different industries. Recycled refractory bricks find applications in various industries, including steel manufacturing, cement production, foundries, and glass manufacturing. They offer a sustainable solution for lining high-temperature equipment while maintaining performance and durability.

SK 34 Fire bricks are special type of brick which are form of Refractory ceramic material. It is used for inner surface lining of Boiler, furnace, kiln, fireplaces & fireboxes. Quality of Bricks: We offer various quality bricks are 35 to 40% Alumina offering high temperature resistance. Standard Sizes (MM): 230 x 115 x 75 MM 230 x 115 x 65 MM

SK 36 Fire bricks are special type of brick which are form of Refractory ceramic material. It is used for inner surface lining of Boiler, furnace, kiln, fireplaces & fireboxes. Quality of Bricks: We offer various quality bricks are 50 to 55% Alumina offering high temperature resistance. Standard Sizes (MM): 230 x 115 x 75 MM 230 x 115 x 65 MM

Ceramic Fiber product is made from long flexible bulk fiber which is a high temperature fire resistance material containing of pure alumina, silica & zirconia. It is used for various applications some of are reformer of furnace, tube seal, gasket & expansion joint, high temperature pipe, duct, turbine insulations, kiln car insulations & seals, boiler insulation and many more insulation purposes.

* PHOSCAST Phoscast : Phosphate Bonded Castables * PURPOSE customers using FBC boilers (Particularly underbed feed FBC boilers) for the protection of inbed coils against erosion potential by applying highly abrasive resistant refractory on inbed coils above fuel feed system. BACKGROUND * Two of such actions are providing special alloy studs on inbed coils and applying highly abrasive resistant refractory on the outer bottom loops of inbed Coils which are above the fuel feed nozzles. * GANESHAS has taken number of approaches to identify the key factors affecting erosion rates with an objective to enhance the life of inbed tubes as well as implementing the corrective action to reduce the erosion rates. Phosphate coatings are often used to protect steel parts against rusting and other types of corrosion * Erosion of inbed coils in fluid bed combustor is unavoidable phenomenon however the rate of metal wastage and thus the life of tubes depends on various factors like ash & fuel properties, design of Combustor / feeding system, flue gas velocities operating conditions etc. It has been also observed that maximum erosion prone inbed coils are those which come above fuel feed nozzles and an area of approximately 1 to 1.5 mts around fuel feed systems are badly affected. APPLICATION Phoscast-90 XR can be applied by ramming with wooden mallet having adequately large head @" dia x 5" length x 10â?? Jong handle). The desired lining or repair thickness is built up in several courses while ramming the mass to uniform thickness. Phoscast refractory should never be trawled to obtain smooth surface; ramming only should finish surface. Any excess mass is to be sliced off with trowel edge and then finished by ramming again for bed coil. Tube application of AFBC boiler, the material pasty mass should be finger pressed into the studs of the tube with maximum force. Finish should be given by pressing the hand palm against material applied, using surgical type thin rubber hand gloves.

Ramming mass is commonly used in metallurgy, building materials, non-ferrous metal smelting, chemical, machinery and other manufacturing industries. Ramming mass is widely used in non-core intermediate frequency furnace and core induction furnace. As an intermediate frequency furnace ramming material, refractory ramming is applied to melt gray cast iron, nodular cast iron, malleable cast iron, vermicular cast iron, and cast alloy steel; to melt carbon steel, alloy steel, high manganese steel, tool steel, heat resistant steel, stainless steel, molten aluminum and its alloys; to melt red copper, brass, white brass, bronze and its alloys, etc. Induction furnaces are used for melting cast iron, mild steel and various alloy steels in foundries and making of steel in mini steel plants using sponge iron The refined high silicon, low iron quartz sand and quartz powder are selected and the fused quartz sand is added as the refractory material., with no slag, no crack, damp proof, convenience of repair, and the corrosion resistance, thus greatly improving the furnace service life span and the economic benefit.. Silica ramming mass can safely be used up to an operating temperature of 1600 deg C. Since it expands very little, it is superior to both alumina and magnesia refractories to resist thermal shocks Acid ramming material is the premixed ramming mass of the lining material. The acid ramming mass is used to smelt a series of metal materials such as ordinary steel and carbon steel. The lining practice best suited to a particular furnace depends upon the capacity and design of the furnace, operation practice adopted during making of a heat, and furnace output.

METHOD OF APPICATION: * Mastic compound application consist of two coats of. Primer ,Primer and followed by Mastic compound in recommended thickness, ranging from min. 12mm to 25mm in one or two layers to achieve desired thickness without any pin hole and crack. 1). Surface preparation and application of Primer: Refer application method of Primer. 2). After doing necessary surface preparation and application of primer coating, area to be installed with Mastic compound should be divided in to equal no. bays. To maintain even thickness required, place wooden or aluminum batten. Mastic compound is then broken in small pieces and put it in heating pan. While heating, keep material moving to avoid burning. It is heated until it comes in a uniform consistency and then applied on the surface and works it with wooden float, to achieve uniform thickness and smooth surface free from any pinholes. CHEMICAL RESISTANCE PROPERTIES: * Mastic compound has good resistance to weak, diluted acids, alkalis salts etc. It is not recommended to use against strong acids, oxidizing acid solvents, oil and fats STORAGE & PACKING: * Keep Mastic compound away from direct sunlight, heat solvents etc. Under this condition, its shelf life is unlimited. It is supplied in cake form and approx. wt. is 10 kgs. HEALTH & SAFETY: * Handle melted Mastic compound compound very carefully . Avoid contact with skin. It is advisable to wear protective wears at the time of use of Mastic compound and all other our products. This information, given in good faith, is based on results gained from experience and tests. However, all recommendations or suggestions are made without guarantee since the conditions of use are beyond our control.

APPLICATION OF SK-HB K-SILICATE MORTAR : * K-SILICATE is used for jointing Acid Resisting brick in construction of vessels in suited for construction of fume chambers and stacks handling hot, dry Acid fumes and vapors. It is also used for jointing chemical resisting stoneware pipes. K-SILICATE cement is good bedding material for Acid â?? Resisting bricks and tiles. The concrete surface needed protection should be dryed, clean and rough. The bricks or tiles will be set with K-SILICATE cement over concrete surface applied with a suitable an impermeable interliner. When Bedding and Jointing Materials are the same. On the treated surface bricks or tiles are bedded to a thickness of about 6 mm and tamp gently with a wooden piece till the paste squeezes out of joints. The paste that is squeezed out of the joint should be removed by trowel with good finishing. After the mortar of the joint is dryed treat the joints with 20% Hydrochloric Acid Solution by means of brush. A.R.lining should be always in contact with Acid and not with water. Concrete subtract like Floor, Wall, tanks and similar surface should be protected with a membrane of Bitrok Mastic or compound steel tanks should be protected with rubber or PVC subjected to chemical conditions and temperature of chemical media. The Brick lining is recommended over the protective layer of Bitrok Mastic. When Bedding and Jointing Materials are Different. Spread the silicate type mortar about 6 to 8 mm thick on the back of the tile or brick. Press the tile on the bed leaving required space for joints between tiles for bricks. After the bedding mortar is set, fill Mp the joints with specified cement.PRODUCT DATA SHEET FOR SK-HB ( K-SILICATE) MORTAR A general purpose cement for acid conditions Resistant to High & medium concentrations of most of the common organic and inorganic acids except Hydroflouric acid. Recommended where the concentration of the acid is high suitable for high temperature. Unsuited to aqueous solutions, alkaline conditions. PREPARATIONS OF MORTAR : * Measure 1 part by weight of K-SILICATE solution into a suitable mixing pan. * Add slowly and gradually 3 parts by weight K-SILICATE mortar and mix thoroughly to form a smooth mortar. * In hot season very large batches of mortar will become stiff quite rapidly therefore small batches, not exceeding 4 to 8 kgs. Will be prepared. * The cement mortar will be used before it starts setting.