1. This rubber kneader machine is the first one in china. It is based on the standard-version dispersion mixer and designed and developed for the mixing process of high percentage or low percentage expanded plastics. 2. With the closed-loop temperature control system, it can adjust the mixing temperature to the process requirement. 3. It has the temperature sequence control or time sequence control function. 4. The front rotor can be regulated to rotate at a speed of 40 r/min or higher. 5. For the heating mode, the electric platen heater or the electric oil heater is provided at the customerí»s option. 6. For the stock feeding mode, stock feeding in the rear or in the front is provided at the customerí»s option.
Rubber kneader rubber mixer rubber mixing mill .Rubber Kneader with complete sealed condition; .National Patent for the dust-proof seal; . ISO 9001-2000 Certification; 1.Rubber kneader with completely sealed condition,materials are mixed or plasticated under certain pressure,controllable temperature ,which makes high production effciency and obtains excellent quality. 2.Spiral angle and over lapping length of the blades of the rotors are of reasonable design and make the materials to bedispersed uniformly. 3.Surface where is contacted with the materials are all platedwith hard chromium and polished,which is corrosion-resistantand wear-resistant. 4.Jacket construction is adopted in parts that surfaces contactwith materials to achieve excellent water-cooling or steamheating effect and fit in with the needs of plastics and rubberprocessing technology. 5.Feeding from back door on the frame (or a separate top door)is convenient for continuous process operation in aproduction line. The mixing chamber is able to turn forward by 140 aroud the frond rotors to discharge and is easy for changingpigments and cleaning the chamer. 6.Programmable logic controller (PLC) is adopted in theelectric-control system,which has reliable control function andalarm function,and interlock safety-protection function and itis procded with serial interface of net. Type X (S)N35 X(S)N55 X(S)N75 X(S)N110 Total Volume of mixing chamber(L) 75 125 180 250 Working Volume of mixing chamber(L) 35 55 75 110 Driving motor power(KW) 55 75 110 185 Tilting motor power(KW) 5.5 5.5 5.5 7.5 Tilting angle 110 110 110 110 Rotational speed of the rotor(front/rear) 36/30 36/30 36/30 30/24.5 Pressure of compressed air(Mpa) 0.6-0.8 0.6-0.8 0.6-0.8 0.6-0.8 Cooling wate presssure (Mpa) 0.3~0.4 0.3~0.4 0.3~0.4 0.2~0.4 Size:lengthÃ?WidthÃ?Height 3150Ã?1900Ã?2880 3280Ã?2120Ã?3090 3250Ã?2210Ã?3250 4075Ã?2712Ã?3580
Rubber Screw Types: You can choose different structures of the screw according to different plastic material, which can increase the plasticizing effect, such as gradual, mutant, wavy, double-flight, distributary, separating, exhausting, pin type, mixed ,etc.
The mass material by elevator, conical screw feeding machine, extruder, cutting, cooling, screening and terminal silo produce processing full automation .After the material were refined , trough feeding it is forced to enter the single screw extruder . The core of the screw is connect with water, and the screw is completely dispersed without excessive friction heat.Excellent dispersion effect, the current of main machine is small, energy saving and environmental protection.The precise temperature control of the rubber granulator ensures the technology of low temperature granulation and the special isolation agent recovery system, which can effectively solve the dust problem in production. Moreover, the added isolation agent will not cause too much waste.The recovered isolator can be reused. The biggest technical characteristic of the rubber granulator is that it adopts the cold processing , which has the characteristics of low processing temperature,
Continuous Operating Mixing Machine Function Mixing is one of the important parts in rubber product processing. So far, the most common technologies have been used are open mill mixing and internal mixer mixing, which are called non-continuous mixing. , We have designed the "screw mixing machine" in continuous leveling method and of high efficiency with the strong points as follow: It is efficient as it works long; It does not result in power wasting as there is no idle-running; It does not result in any working environmental impacts as the the transaction in the sealed main body of the machine; It reduces the cost and increase the profit in operation as less power and fewer workers are required compared to those for open mill or for internal mixer. It takes low labor intensity as there is only one worker needed in material feeding on the conveyor and qualified product is processed automatically. It is a new type of mixing machine which is highly recommended in rubber product processing.
Continuous Operating Mixing Machine Function Mixing is one of the important parts in rubber product processing. So far, the most common technologies have been used are open mill mixing and internal mixer mixing, which are called non-continuous mixing. , We have designed the "screw mixing machine" in continuous leveling method and of high efficiency with the strong points as follow: It is efficient as it works long; It does not result in power wasting as there is no idle-running; It does not result in any working environmental impacts as the the transaction in the sealed main body of the machine; It reduces the cost and increase the profit in operation as less power and fewer workers are required compared to those for open mill or for internal mixer. It takes low labor intensity as there is only one worker needed in material feeding on the conveyor and qualified product is processed automatically. It is a new type of mixing machine which is highly recommended in rubber product processing.
New Full Automatic Press Machine Rubber Cots Usage in a Textile Spinning Mill Product Description The Full automatic textile rubber cots press machine is newly developed for pressing the rubber cots on to the roller bearing. It is a new generation of cots press machine. The Full automatic textile rubber cots press machine is mainly used in spinning mill for carry out press the rubber cots on to the roller bearing. This machine is a fully automatic machine, which greatly saves labor. It's excellent pressing quality helps to improve manufacturing efficiency, save time and cost of operation. The Full automatic textile rubber cots press machine has an automatic feeding. The processing of automatic press of the rubber cots on to the roller bearing, results in products of high precision pressing. Technical Specifications Feeder power: 0.3 Kw Ã?? 3 Units, 220 V Production: 300-400 Sets / hour Air pressure: 5 Kg or more Function: fully automatic pressing aluminum bushing rubber cots, double layer rubber cots onto the roller bearings.
Working Principle: The creper consists of a pair of rollers with diamond grooves, rack and transmission system. By the relative movement of the front&back rollers, the machine presses and flattens the raw material, dewatering the rubber and removing the impurities. Due to the different speeds of the two rollers, the raw material is pressed to crepe sheets with honey comb surface. Moreover, substituting for manpower, the use of circulating conveyor to the machine reduces the labor intensity and improves the working efficiency. The machine is very easy to operate with the features of compact structure, high efficiency, low noise and low power consumption etc. Function: The creper is used for dewatering and pressing the rubber material into crepe sheet. It is one of our patent products and highly recommended. This creper is suitable for natural rubber such as rubber latex,coagulated latex,cup rubber,rubber block,scrap rubber,and so on. Specification : ã?�Modelã?? ZP200*600 ZP280*600 ZP300*600 ZP350*600 ZP350*700 ZP450*760 ZP560*760 ã?�Diameter of Roller ã??200mm - 560mm ã?�Length of Rollerã?? 600mm - 760mm ã?�Motor Powerã??7.5kw - 55kw ã?�Production Capacityã?? 0.8T/H - 12T/H Welcome to visit to website: http://www.weidajixie.net/ to know the products more. Hope we can build a long-term good relation of cooperation and help you to make more money. Any question, please contact be with below information. Thank you! Silvia Lee Mobile/WhatsApp: 008613531091062 Linkedin: sales06@weida-machinery.com.cn Facebook: weida-sales06@foxmail.com Email: sales06@weida-machinery.com.cn Zhanjiang Weida Machinery Industrial Co.ï¼?Ltd.
1'two rollers are made from chilled cast iron, smooth surface is highly polished and scratch proof by cutting knife:high hardness and wear-resistant; 2'the roller is hollow structure, which is for adjusting the temperature of the rollers by Steam or cooling water in term of different request; 3'nip adjustment mode:manual or electric; 4'main bearings:bearing or copper bush or nylon bush; 5'the machine is equipped with an overlaod protection device to prevent the major components from being damaged due to overloading. 6'the machine is also equipped with an emergency device. When an emergent accident happens, just draw the safety pull-rod, and the machine will stop immediately. It is safe and reliable. 7'the machine is equipped with scraper and wind-up unit, which can take the reclaimed rubber away from the wind-up roller
This vertical rubber cutter is mainly used to cut the natural rubber, synthetic rubber, and other plastics materials, especially it is suitable to be installed near the rubber mixer to cut small piece of rubber. This vertical rubber cutter mainly consists of rubber knife, frame, cylinder, base, auxiliary table, hydraulic system, and electric system. The nylon plate is installed on the base under the cutting knife for protecting the edge of the cutting knife. When cutting the raw rubber, put the raw rubber under the rubber knife, then press the start button, the knife can cut the rubber. Two limit switches are installed on the frame to control the reversal valve to change the movement direction of the rubber knife, at the same time it protects the cover of the cylinder. Wooden case for usual size
Acten Turnkey Project offers our customers complete transfer of technical know-how from formulationg design, mixing technique, on-site training to quality control. We are able to help our customers in obtaining the state-of-the-art mixer and know-how, to supply quality masterbatch for the industry. We have discovered a need to offer our customers an alternative to manufacturing Masterbatch by supplying pre-formulated and pre-mixed Masterbatch, tailored according to cost and performance. In order to achieve this, we have engaged the services of specialist custom compounder in Malaysia renowned for supplying the new tyre industry. The complete plant equipments include: 1. Feed Stock Hydraulic Cutter 2. Kneader (with different capacity) 3. Roll Mill (with various sizes and usage) 4. Batch-off Machine 5. Rotary Cutter.
Acten Turnkey Project offers our customers complete training on achieving the correct profiled rubber dimension for further processing into precure tread at a later stage. Certified skills in operating the extrusion line can be attained in a short period of time. The extrusion line that Acten offers includes: -2 roll mill -Hot/Cold/Pin-cold feed Extruder -Cooling trough -Profile identification marker -Pneumatic cutter.
Rubber tiles is a kind of recycled rubber as a raw material, a new type of surface decoration materials though a high temperature and appropriate pressure. Rubber tiles are colored by the post-treated rubber particles coated with adhesive mixture, and then pressed. Mainly used for outdoor, can also be used indoors. Rubber tiles made of two different densities of material composition, colorful surface with fine powder or small plastic colored wire and through a special process, while the lower coarse powder or pellets, made of plastic wire. Wooden case.
A method from waste tire makes reclaimed rubber, though tire cutting equipments decompose and break the tire into small blocks, then smashed by crushing mill into granular, and filtered by the screener, with the help of the difference of air and wind of the separator, separates the fine fiber and rubber then get semi-finished products, then make the semi-finished reclaimed rubber though contaminated, desulfurization, cleaning and refining, we can get high purity reclaimed rubber. This method is not polluting the environment, promotes recycling, reduces human laboratory. Wooden case.
This production line equipment, includes vertical rubber cutting machine, rubber kneader, rubber mixing machine, rubber vulcanizing press machine etc., can produce a variety of rubber products. Such as rubber mats, rubber seals, rubber oil seals, pipe seals. and so on. Wooden case.
Rubber mixing mills manufactured by our company have the models xk-160-xk-550(560), and we also manufacture refiner and gel breaker;classified by the perspectives of product standard and technical progress, the open mills manufactured by our company are coexisting with three generations of products: The traditional models of national reserved standards, that is, single output axis, which is driven by big and small gears and the differential motion of front and rear rollers are realized by speed ratio gears. National latest standards, that is, the output of reducer is double-axis output, and the roller is directly coupled by the universal coupled by the universal coupling. As for the double-axis output models have the disadvantages of high costs, we have developed the single-axis output open mills with a relatively lower cost, and such a model is an exclusive model of our company and is favored by the consumers
Intensive mixer in China 1. The mixing chamber is forged of the jacket type providing good cooling or heating effect. Its working face is built up by welding with sintered carbide to resist abrasion and corrosion. 2. The rotor shaft is bored and welded with the banbury rotor, forming the integrated construction. Water or steam can be led through the cavity to cool or heat it. The rotor wings are built up by welding with sintered carbide on the top and two side surfaces to resist abrasion and corrosion. 3. The hydraulic sealing that is pressurized externally is used for the end faces of the rotor. The pressure is adjustable and the sealing effect is good. 4. Operation of the discharge door is driven by the double-rack tilting cylinder with the crank retaining mechanism so that installation is easy, the start pressure low, the mechanical efficiency high, and the operation safe and reliable. The discharge door is of the drillhole cooled type and the working surface is built up by welding with sintered carbide. 5. The advanced plc control technology and the intelligent display terminal are used for the control system. It provides the functions of intelligent operations and information indication in chinese characters, such as setting the control parameters to the userí»s requirement, giving appropriate prompts about the operation steps, dynamically displaying the mixing process parameters and detecting faults and giving alarms, which improves the reliability of the control system.
Precured tread rubber Mahant,s precured treads are made from superior compounds and are available in a plethora of 36 designs, 143 sizes and dimensions with width ranging from 90mm to 245mm, to cater a wide range of conditions of use. Customized lengths are also manufactured by us. We offer the operators with designs that best suit the characteristics of their service, leading to better costs per kilometer. These products are continually tested to suit required operating conditions.
We offer rubber covered rollers in all specifications and need of our costumers. Please give us a quote. You will recieve an free offer in one day.
Rubber molding press
