Polyurethane Coated Steel Wire Rope Screen Suppliers and Manufacturers

Tufflex Screen Mesh Tufflex is polyurethane coated stainless steel wire rope screen with the same open area as woven wire and huge advantages over traditional screens. The Tufflex screen is made up of two types of ropes welded together. The rope running from hook to hook is a wire rope with a thick polyurethane covering. This rope, with the wire, allows the hooked edge screen to be tensioned like other hooked edge screens, with no modifications to machinery required. The same maintenance procedures of checking the screen tension applies to Tufflex screens. The other rope is made up of a fine synthetic cord, also with thick polyurethane covering, and runs parallel to the hooked edge. For side-tensioned set-ups, this rope acts like rider bars for larger stones to slide down the deck, channelling smaller ones closer to the apertures. This increased stratification improves screening efficiency. With the end-tensioned screens, this rope can be used on top, running in a cross-flow orientation, or positioned underneath the rope with the wire. Tufflex is a polyurethane-coated screen media that can be substituted for traditional woven wire screens with minimal adjustment to the screen deck. Available in several combinations of both rope and wire diameter and aperture size, Tufflex offers additional customisation options via partially or fully welded screen cloths. The smooth surface of the polyurethane prevents sticking and blinding, which is further enhanced by the flexibility offered by Tufflexs cloth construction. The Tufflex cloths not only improved the quality but also minimised blinding, improved efficiency and have great wear. this provides the site with longer periods between changeover and less downtime during busy screening periods. The available range of Tufflex screens is extensive, with aperture sizes ranging from 1.5mm to 45mm and square and rectangular aperture shapes, similar to woven wire. The wire rope diameter ranges from 1.5mm to 12mm, with custom-made rectangular slots as fine as 0.7mm wide. The construction varies with either fully or partially welded wires. Sheets of poly can also be welded on for hot spot impact protection or enhanced abrasion protection along the hooks.

Rectangular Welded Tufflex Tufflex polyurethane screens come in fully welded, partially welded and rectangular welded variations. The brightly coloured material is lightweight and smooth, which makes it much easier to handle when delivering, storing, installing or removing. Screening innovation in the past has been limited to tweaks and modifications, slightly different apertures or better hooking. The introduction of Tufflex screens a few years ago was akin to the introduction of smartphones versus traditional mobile phones. We never really knew we needed a phone with a camera, a GPS and in-built games, but now its hard to imagine life without one. Just as smartphones cover off the traditional functionality of making phone calls, Tufflex is used for screening product in the quarry market. It offers improved screening efficiency, substantially increased wear life, increased production uptime and occupational health and safety (OHS) benefits due to its light weight and flexibility. While there are a set range of apertures (1.5mm to 45mm square) to choose from, the Tufflex process has great flexibility in manufacturing unique aperture combinations to rope diameters and aperture slot lengths. For example, in some quarry plants in Japan, a 14 aperture screen is used as the bottom deck for their No. 5 spec (20mm to 13mm) or the top deck for the No. 6 spec. The Tufflex specification is an 8mm rope on top and a 6mm rope from hook to hook, a combination not available in traditional woven wire. Long-slotted apertures, ie 8 x 340mm, are used in some side-tensioned equipment where flexibility of the screening surface is needed. This type of aperture, while possible to weave in wire, would not have the mechanical stability for a vibrating application, whereas Tufflex screens were developed with this in mind. These larger configurations can also be used as an alternative to harp/piano screens.

Welded Tufflex The aperture shapes of Tufflex Screen are similar to woven wire, square or rectangular, and the construction varies with either fully or partially welded. The aperture range is 1.5mm to 45mm, with a wire rope diameter range from 1.5mm to 12mm, with custom-made rectangular slots as fine as 0.7mm wide. The poly sheets can be welded on for hot spot impact protection or enhanced abrasion protection along the hooks. The installation of Tufflex is the same as any cross-tension screen. The hooked edges of the Tufflex allow for fitment into existing tension set-ups without any structural modifications. Centre hold-down holes are easily accommodated. Tufflex as light, easy to handle and depending on the application possesses a longer wear life than higher tensile woven wire. The brightly coloured material is lightweight and smooth, which makes it much easier to handle when delivering, storing, installing or removing.

Partially Welded Tufflex The Tufflex screens, particularly those that are only partially welded and which give off a secondary vibration effect, have the capacity to self-clean, providing the site with the capacity to run all year round. Thus, the cost of the replacement screen isnt the only metric to measure; this site has had a 35 to 40 per cent improvement in production capacity, allowing it to service customers throughout the year. The Tufflex screening range is available with either square or rectangular apertures of varying sizes. The screens are either welded on every junction, or partially welded at every second intersection. The polyurethane coating provides extended wear life when compared with traditional wire screens, which become worn as aggregate and rocks are compounded over them. The composition of the polyurethane provides some slip for the product to be screened effectively while causing minimal damage to the screening substrate. Depending on the product being screened and the surrounding regional climate, HUATAO Groups extractive team can assist in the selection of the most appropriate Tufflex combination. OHS is not potentially the first criteria when selecting a screen type but as we all continue to focus on improving the safety of our employees, customer and contractors, the OHS elements of any choice are increasingly important. Tufflex screens are far lighter than their traditional woven wire counterparts. They are usually supply rolled and can be manoeuvred by one person, in sharp contrast to traditional woven wire, which necessitates a forklift, pallet or even boom lift to be lifted on-site. OHS practices may require three points of contact, and therefore moving screens using more than one person, but this task is even safer and easier given the reduced weight of Tufflex. Cuts and abrasions normally associated with traditional screening media are all but negated; there are no sharp edges caused by cut wires along the edges of screens. Tufflex screens are fully encased in polyurethane, with only the hooks outstanding.

Rectangular Welded Tufflex Tufflex polyurethane screens come in fully welded, partially welded and rectangular welded variations. The brightly coloured material is lightweight and smooth, which makes it much easier to handle when delivering, storing, installing or removing. Screening innovation in the past has been limited to tweaks and modifications, slightly different apertures or better hooking. The introduction of Tufflex screens a fe years ago was akin to the introduction of smartphones versus traditional mobile phones. We never really knew we needed a phone with a camera, a GPS and in-built games, but now its hard to imagine life without one. Just as smartphones cover off the traditional functionality of making phone calls, Tufflex is used for screening product in the quarry market. It offers improved screening efficiency, substantially increased wear life, increased production uptime and occupational health and safety (OHS) benefits due to its light weight and flexibility. While there are a set range of apertures (1.5mm to 45mm square) to choose from, the Tufflex process has great flexibility in manufacturing unique aperture combinations to rope diameters and aperture slot lengths. For example, in some quarry plants in Japan, a 14 aperture screen is used as the bottom deck for their No. 5 spec (20mm to 13mm) or the top deck for the No. 6 spec. The Tufflex specification is an 8mm rope on top and a 6mm rope from hook to hook, a combination not available in traditional woven wire. Long-slotted apertures, ie 8 x 340mm, are used in some side-tensioned equipment where flexibility of the screening surface is needed. This type of aperture, while possible to weave in wire, would not have the mechanical stability for a vibrating application, whereas Tufflex screens were developed with this in mind. These larger configurations can also be used as an alternative to harp/piano screens. Get quotation: TEL:+86-311-80690567 Mobile Phone: +8618103317488 Contact me with WhatsApp Email : team91@huataogroup.com Address:NO.298 ZHONGHUA NORTH STREET ,XINHUA DISTRICT, Shijiazhuang, China. Zip:050000 Wechat:18103317488 Website: www.tufflexscreen.com

Partially Welded Tufflex The Tufflex screens, particularly those that are only partially welded and which give off a secondary vibration effect, have the capacity to self-clean, providing the site with the capacity to run all year round. Thus, the cost of the replacement screen isnt the only metric to measure; this site has had a 35 to 40 per cent improvement in production capacity, allowing it to service customers throughout the year. The Tufflex screening range is available with either square or rectangular apertures of varying sizes. The screens are either welded on every junction, or partially welded at every second intersection. The polyurethane coating provides extended wear life when compared with traditional wire screens, which become worn as aggregate and rocks are compounded over them. The composition of the polyurethane provides some slip for the product to be screened effectively while causing minimal damage to the screening substrate. Depending on the product being screened and the surrounding regional climate, HUATAO Groups extractive team can assist in the selection of the most appropriate Tufflex combination. OHS is not potentially the first criteria when selecting a screen type but as we all continue to focus on improving the safety of our employees, customer and contractors, the OHS elements of any choice are increasingly important. Tufflex screens are far lighter than their traditional woven wire counterparts. They are usually supply rolled and can be manoeuvred by one person, in sharp contrast to traditional woven wire, which necessitates a forklift, pallet or even boom lift to be lifted on-site. OHS practices may require three points of contact, and therefore moving screens using more than one person, but this task is even safer and easier given the reduced weight of Tufflex. Cuts and abrasions normally associated with traditional screening media are all but negated; there are no sharp edges caused by cut wires along the edges of screens. Tufflex screens are fully encased in polyurethane, with only the hooks outstanding.

PU Dewatering Screen Panel PU Dewatering Screen Panel is a type of screens made of steel frame and polyurethane surface. This structure ensure the high tensile strength and much better wear resistance than the woven vibrating screen mesh and perforated vibrating screen nesh. PU Dewatering Screen Panel panel is mainly used for dewatering of sand and gravel PU Dewatering Screen Panel is also called polyurethane slot screen because of the narrow slot openings. The narrow slot opening is as fine as 0.1mm, which makes the screen have high efficiency and accurate dewatering performance. The PU Dewatering Screen Panel is widely used to assist in dewatering of materials. Additional, it can also provide a ramp which helps to maximize screen washing capabilities. Specifications: Material: steel frame and polyurethane surface. Thickness: 30mm, 40mm, 45mm, 50mm. Opening size: Width: 0.1mm - 2.5mm , Length: 4mm - 16mm. Screen width: 305mm ï¼?12inchï¼? and as your requests Screen length: 305mm, 610mm, 650mm, 915mm, 1200mm and 1220mm and as your requests. Features: Wear and abrasion resistance. High efficiency. High tensile strength. Steel frame added to strengthen the tensile strength. Lightweight and easy to install. Various connection types to fit different machines. Non-blinding. Low noise. Long service life. Application: Polyurethane dewatering screen panel can provide a ramp which helps to maximize screen washing capabilities and mainly used for dewatering and dehydration for various materials. Such as below: Tailing,Coal,Gravel,Sand.

Self Cleaning Screens Self-cleaning screens are a non-blinding, high quality screening surface that provides accurate screening and sizing. Having many advantages over other screen types, self cleaning mesh gives higher production rates while eliminating the problem of Large unwanted flat material that contaminates the finished product. THE BENEFITS Anti-clogging Anti-pegging Increased wear life Accurate sizing Available to suit all types of mobile and static screens With high quality, non-blinding screening surface the Flexi-Harp is the perfect mesh. The combination of different size wire used in manufacture means that they vibrate at varying frequencies to produce a self-cleaning surface. Due to its flat surface (no knuckles Self-cleaning screens can use a smaller wire diameter than woven wire for some

Polyweb Urethane Fine Screens Polyweb Urethane Fine Screens is made of polyurethane sheet with high quality screen surface. Polyurethane fine screen mesh is abrasion resistance and much longer service life than the woven vibrating screen mesh. Moreover, the property of anti-blinding makes it feasible to screen materials which is considered difficult or impossible to screen previously. Polyweb Urethane Fine Screens has an extremely fine openings which is as fine as 0.075mm, which is suitable for a wide variety of wet and dry applications. Polyweb Urethane Fine Screens has extremely fine openings for accurate separation. Polyweb Urethane Fine Screens with low noise and low maintenance, is the replacement products of perforated vibrating screen mesh. Additional, the Polyweb Urethane Fine Screens has higher wear resistance and acid and alkali resistance than the woven vibrating screen mesh. There are hooks on the both side of Polyweb Urethane Fine Screens, which make it easy to install the screen mesh onto vibrating screens. Polyweb Urethane Fine Screens offer an extended wear life, given their flexible nature and polyurethane coating. Customers have reported between four and 10 times the life expectancy, dependent on product, regional conditions and finished product size. Not only does this extend the initial screen cost over a longer period, it also offers a substantial increase in production time available. Reducing the requirement to stop multiple times a year for change-overs has provided customers with increased capacity equating to $10,000 to $20,000 of increased finished product. This is without accounting for the labour and machine hire savings. Comparing the price of the screens is important, as are the potential savings and increased production time available if you dont have to stop. due to the smooth surface of the Polyweb Urethane Fine Screens. The unique design and construction of the Polyurethane screen also results in lower operating noise. Specifications: Material: polyurethane. Aperture size: Width: 0.075mm - 1.5mm ,  Length: 2.59mm - 8.2mm. Life: 6 month - 12 month. Color: orange, red and as your requests. Screen size : 700mm x 1040mm is common , other size can be design as your request.

Welded Tufflex The aperture shapes of Tufflex Screen are similar to woven wire, square or rectangular, and the construction varies with either fully or partially welded. The aperture range is 1.5mm to 45mm, with a wire rope diameter range from 1.5mm to 12mm, with custom-made rectangular slots as fine as 0.7mm wide. The poly sheets can be welded on for hot spot impact protection or enhanced abrasion protection along the hooks. The installation of Tufflex is the same as any cross-tension screen. The hooked edges of the Tufflex allow for fitment into existing tension set-ups without any structural modifications. Centre hold-down holes are easily accommodated. Tufflex as light, easy to handle and depending on the application possesses a longer wear life than higher tensile woven wire. The brightly coloured material is lightweight and smooth, which makes it much easier to handle when delivering, storing, installing or removing.

Partially Welded Tufflex The Tufflex screens, particularly those that are only partially welded and which give off a secondary vibration effect, have the capacity to self-clean, providing the site with the capacity to run all year round. Thus, the cost of the replacement screen isnt the only metric to measure; this site has had a 35 to 40 per cent improvement in production capacity, allowing it to service customers throughout the year. The Tufflex screening range is available with either square or rectangular apertures of varying sizes. The screens are either welded on every junction, or partially welded at every second intersection. The polyurethane coating provides extended wear life when compared with traditional wire screens, which become worn as aggregate and rocks are compounded over them. The composition of the polyurethane provides some slip for the product to be screened effectively while causing minimal damage to the screening substrate. Depending on the product being screened and the surrounding regional climate, HUATAO Groups extractive team can assist in the selection of the most appropriate Tufflex combination. OHS is not potentially the first criteria when selecting a screen type but as we all continue to focus on improving the safety of our employees, customer and contractors, the OHS elements of any choice are increasingly important. Tufflex screens are far lighter than their traditional woven wire counterparts. They are usually supply rolled and can be manoeuvred by one person, in sharp contrast to traditional woven wire, which necessitates a forklift, pallet or even boom lift to be lifted on-site. OHS practices may require three points of contact, and therefore moving screens using more than one person, but this task is even safer and easier given the reduced weight of Tufflex. Cuts and abrasions normally associated with traditional screening media are all but negated; there are no sharp edges caused by cut wires along the edges of screens. Tufflex screens are fully encased in polyurethane, with only the hooks outstanding.

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