Rectangular Welded Tufflex

Tufflex polyurethane screens come in fully welded, partially welded and rectangular welded variations. The brightly coloured material is lightweight and smooth, which makes it much easier to handle when delivering, storing, installing or removing.

Screening innovation in the past has been limited to tweaks and modifications, slightly different apertures or better hooking. The introduction of Tufflex screens a few years ago was akin to the introduction of smartphones versus traditional mobile phones. We never really knew we needed a phone with a camera, a GPS and in-built games, but now its hard to imagine life without one.

Just as smartphones cover off the traditional functionality of making phone calls, Tufflex is used for screening product in the quarry market. It offers improved screening efficiency, substantially increased wear life, increased production uptime and occupational health and safety (OHS) benefits due to its light weight and flexibility.

While there are a set range of apertures (1.5mm to 45mm square) to choose from, the Tufflex process has great flexibility in manufacturing unique aperture combinations to rope diameters and aperture slot lengths. For example, in some quarry plants in Japan, a 14 aperture screen is used as the bottom deck for their No. 5 spec (20mm to 13mm) or the top deck for the No. 6 spec. The Tufflex specification is an 8mm rope on top and a 6mm rope from hook to hook, a combination not available in traditional woven wire.

Long-slotted apertures, ie 8 x 340mm, are used in some side-tensioned equipment where flexibility of the screening surface is needed. This type of aperture, while possible to weave in wire, would not have the mechanical stability for a vibrating application, whereas Tufflex screens were developed with this in mind. These larger configurations can also be used as an alternative to harp/piano screens.


Get quotation:
TEL:+86-311-80690567
Mobile Phone: +8613383118952 Contact me with WhatsApp
Email : team11@huataolover.com
Address:NO.298 ZHONGHUA NORTH STREET ,XINHUA DISTRICT, Shijiazhuang, China.
Zip:050000
Wechat:13383118952
Website: www.tufflexscreen.com

Welded Tufflex
The aperture shapes of Tufflex Screen are similar to woven wire, square or rectangular, and the construction varies with either fully or partially welded. The aperture range is 1.5mm to 45mm, with a wire rope diameter range from 1.5mm to 12mm, with custom-made rectangular slots as fine as 0.7mm wide.
The poly sheets can be welded on for hot spot impact protection or enhanced abrasion protection along the hooks.
The installation of Tufflex is the same as any cross-tension screen. The hooked edges of the Tufflex allow for fitment into existing tension set-ups without any structural modifications. Centre hold-down holes are easily accommodated.

Tufflex as light, easy to handle and depending on the application possesses a longer wear life than higher tensile woven wire.
The brightly coloured material is lightweight and smooth, which makes it much easier to handle when delivering, storing, installing or removing.

Partially Welded Tufflex
The Tufflex screens, particularly those that are only partially welded and which give off a secondary vibration effect, have the capacity to self-clean, providing the site with the capacity to run all year round. Thus, the cost of the replacement screen isnt the only metric to measure; this site has had a 35 to 40 per cent improvement in production capacity, allowing it to service customers throughout the year.

The Tufflex screening range is available with either square or rectangular apertures of varying sizes. The screens are either welded on every junction, or partially welded at every second intersection. The polyurethane coating provides extended wear life when compared with traditional wire screens, which become worn as aggregate and rocks are compounded over them. The composition of the polyurethane provides some slip for the product to be screened effectively while causing minimal damage to the screening substrate. Depending on the product being screened and the surrounding regional climate, HUATAO Groups extractive team can assist in the selection of the most appropriate Tufflex combination.
OHS is not potentially the first criteria when selecting a screen type but as we all continue to focus on improving the safety of our employees, customer and contractors, the OHS elements of any choice are increasingly important. Tufflex screens are far lighter than their traditional woven wire counterparts. They are usually supply rolled and can be manoeuvred by one person, in sharp contrast to traditional woven wire, which necessitates a forklift, pallet or even boom lift to be lifted on-site. OHS practices may require three points of contact, and therefore moving screens using more than one person, but this task is even safer and easier given the reduced weight of Tufflex.

Cuts and abrasions normally associated with traditional screening media are all but negated; there are no sharp edges caused by cut wires along the edges of screens. Tufflex screens are fully encased in polyurethane, with only the hooks outstanding.

The Tufflex screens, particularly those that are only partially welded and which give off a secondary vibration effect, have the capacity to self-clean, providing the site with the capacity to run all year round. Thus, the cost of the replacement screen isnt the only metric to measure; this site has had a 35 to 40 per cent improvement in production capacity, allowing it to service customers throughout the year.

The Tufflex screening range is available with either square or rectangular apertures of varying sizes. The screens are either welded on every junction, or partially welded at every second intersection. The polyurethane coating provides extended wear life when compared with traditional wire screens, which become worn as aggregate and rocks are compounded over them. The composition of the polyurethane provides some slip for the product to be screened effectively while causing minimal damage to the screening substrate. Depending on the product being screened and the surrounding regional climate, HUATAO Groups extractive team can assist in the selection of the most appropriate Tufflex combination.
OHS is not potentially the first criteria when selecting a screen type but as we all continue to focus on improving the safety of our employees, customer and contractors, the OHS elements of any choice are increasingly important. Tufflex screens are far lighter than their traditional woven wire counterparts. They are usually supply rolled and can be manoeuvred by one person, in sharp contrast to traditional woven wire, which necessitates a forklift, pallet or even boom lift to be lifted on-site. OHS practices may require three points of contact, and therefore moving screens using more than one person, but this task is even safer and easier given the reduced weight of Tufflex.

Cuts and abrasions normally associated with traditional screening media are all but negated; there are no sharp edges caused by cut wires along the edges of screens. Tufflex screens are fully encased in polyurethane, with only the hooks outstanding.

Partially Welded Tufflex
The Tufflex screens, particularly those that are only partially welded and which give off a secondary vibration effect, have the capacity to self-clean, providing the site with the capacity to run all year round. Thus, the cost of the replacement screen isnt the only metric to measure; this site has had a 35 to 40 per cent improvement in production capacity, allowing it to service customers throughout the year.

The Tufflex screening range is available with either square or rectangular apertures of varying sizes. The screens are either welded on every junction, or partially welded at every second intersection. The polyurethane coating provides extended wear life when compared with traditional wire screens, which become worn as aggregate and rocks are compounded over them. The composition of the polyurethane provides some slip for the product to be screened effectively while causing minimal damage to the screening substrate. Depending on the product being screened and the surrounding regional climate, HUATAO Groups extractive team can assist in the selection of the most appropriate Tufflex combination.
OHS is not potentially the first criteria when selecting a screen type but as we all continue to focus on improving the safety of our employees, customer and contractors, the OHS elements of any choice are increasingly important. Tufflex screens are far lighter than their traditional woven wire counterparts. They are usually supply rolled and can be manoeuvred by one person, in sharp contrast to traditional woven wire, which necessitates a forklift, pallet or even boom lift to be lifted on-site. OHS practices may require three points of contact, and therefore moving screens using more than one person, but this task is even safer and easier given the reduced weight of Tufflex.

Cuts and abrasions normally associated with traditional screening media are all but negated; there are no sharp edges caused by cut wires along the edges of screens. Tufflex screens are fully encased in polyurethane, with only the hooks outstanding.

Material : polyurethane coated stainless steel wire rope
Type: fusion welded
Application : quarry shaker
Welded Style : fully or partially welded
Aperture shape :square or rectangular
aperture range : 1.5mm to 45mm
Wire rope diameter range : 1.5mm to 12mm
Featureï¼? wear-resisting, noiseless , light etc
Edgeï¼? hooking and as requests

The Tufflex screens, particularly those that are only partially welded and which give off a secondary vibration effect, have the capacity to self-clean, providing the site with the capacity to run all year round. Thus, the cost of the replacement screen isnt the only metric to measure; this site has had a 35 to 40 per cent improvement in production capacity, allowing it to service customers throughout the year.

The Tufflex screening range is available with either square or rectangular apertures of varying sizes. The screens are either welded on every junction, or partially welded at every second intersection. The polyurethane coating provides extended wear life when compared with traditional wire screens, which become worn as aggregate and rocks are compounded over them. The composition of the polyurethane provides some slip for the product to be screened effectively while causing minimal damage to the screening substrate. Depending on the product being screened and the surrounding regional climate, HUATAO Groups extractive team can assist in the selection of the most appropriate Tufflex combination.
OHS is not potentially the first criteria when selecting a screen type but as we all continue to focus on improving the safety of our employees, customer and contractors, the OHS elements of any choice are increasingly important. Tufflex screens are far lighter than their traditional woven wire counterparts. They are usually supply rolled and can be manoeuvred by one person, in sharp contrast to traditional woven wire, which necessitates a forklift, pallet or even boom lift to be lifted on-site. OHS practices may require three points of contact, and therefore moving screens using more than one person, but this task is even safer and easier given the reduced weight of Tufflex.

Cuts and abrasions normally associated with traditional screening media are all but negated; there are no sharp edges caused by cut wires along the edges of screens. Tufflex screens are fully encased in polyurethane, with only the hooks outstanding.

Get quotation:
TEL:+86-311-80690567
Mobile Phone: +8613315113775 Contact me with WhatsApp
Email : team10@htglover.com
Address:NO.298 ZHONGHUA NORTH STREET ,XINHUA DISTRICT, Shijiazhuang, China.
Zip:050000
Wechat:13315113775
Website: www.tufflexscreen.com

1.It only has one welding line like the round bellow.
2.Multiple ply rectangular bellow can be formed in one time.
3.Such bellow can bear strong pressure especially for the nuclear plant.
4.Bellow size customized.

Main features and applications

This machine is made to gain a beautiful linear seam on circumferential shape tank, rectangular shape tank, or butt welding two pieces of metal sheet

Watch the video of the linear seam welding machine:
Https://youtu.Be/s32daltsp4w
Https://youtu.Be/3t_3ch_yu60

? Automatic argon arc(plasma) straight seam welding machine mainly includes two parts: specially designed straight seam automatic machinery part and standard welding source part
? According to different welding requirement of various materials, the automatic straight seam machinery part can be designed into two kinds: plate type pressing mechanism and keyboard type copper pressing mechanism, to get the regular and stable clamping and cooling effect.
? Standard welding source part includes tig(tungsten inert gas shielded arc welding), mig(metal inert gas shielded arc welding) mag(metal active gas arc welding) saw(submerged arc welding)paw(plasma arc welding), etc, automatic machinery part can be equipped by the standard welding source manufactured by our company , can also work with other well-known brands of welding power
? Automatic machinery part is adopted plc control, dc motor drive has variable welding speed and interfaces with any power source.
? Weld seam back up design has a groove to form a weld on the bottom of a welded plate and provide consistent gas flow to the back of the weld, to assure the stable gas shield and ensure double-side forming in single side welding.
? Automatic straight seam welding machine is mainly used for the high quality and low distortion automatic straight welding, such as metallic cylinders and aligned plates made with stainless steel, iron, aluminium and brass, etc.
? Compared with the traditional manual welding way , high welding efficiency and speed, well welding quality and good consistency

The Main Principle of Flash Butt Welding
Butt Flash process starts the same way as the regular butt welding but since the motion of the moveable jaw is controlled and does not allow pieces to melt together, then welding current eventually overheats the contact area and the "flashing" begins emitting shower of spartks.
Advantage of this process is to allow precise control of heating up the area to be joined, with less energy used and produce repeatable dimensions of the parts.
Typical Applications
All kinds of dinnerware,cooking knives and table knives;
Bicyle rim,motorbike rim,car rim,or similar strip rings;
Various metal wire and steel strip,construction steel bar and rebar;
Round,Square and Rectangular tubes welding into "L" or "T" shape;
Mitre welding of door and window frames. z