Rectangular Welded Tufflex
Tufflex polyurethane screens come in fully welded, partially welded and rectangular welded variations. The brightly coloured material is lightweight and smooth, which makes it much easier to handle when delivering, storing, installing or removing.
Screening innovation in the past has been limited to tweaks and modifications, slightly different apertures or better hooking. The introduction of Tufflex screens a few years ago was akin to the introduction of smartphones versus traditional mobile phones. We never really knew we needed a phone with a camera, a GPS and in-built games, but now its hard to imagine life without one.
Just as smartphones cover off the traditional functionality of making phone calls, Tufflex is used for screening product in the quarry market. It offers improved screening efficiency, substantially increased wear life, increased production uptime and occupational health and safety (OHS) benefits due to its light weight and flexibility.
While there are a set range of apertures (1.5mm to 45mm square) to choose from, the Tufflex process has great flexibility in manufacturing unique aperture combinations to rope diameters and aperture slot lengths. For example, in some quarry plants in Japan, a 14 aperture screen is used as the bottom deck for their No. 5 spec (20mm to 13mm) or the top deck for the No. 6 spec. The Tufflex specification is an 8mm rope on top and a 6mm rope from hook to hook, a combination not available in traditional woven wire.
Long-slotted apertures, ie 8 x 340mm, are used in some side-tensioned equipment where flexibility of the screening surface is needed. This type of aperture, while possible to weave in wire, would not have the mechanical stability for a vibrating application, whereas Tufflex screens were developed with this in mind. These larger configurations can also be used as an alternative to harp/piano screens.
The aperture shapes of Tufflex Screen are similar to woven wire, square or rectangular, and the construction varies with either fully or partially welded. The aperture range is 1.5mm to 45mm, with a wire rope diameter range from 1.5mm to 12mm, with custom-made rectangular slots as fine as 0.7mm wide. The poly sheets can be welded on for hot spot impact protection or enhanced abrasion protection along the hooks. The installation of Tufflex is the same as any cross-tension screen. The hooked edges of the Tufflex allow for fitment into existing tension set-ups without any structural modifications. Centre hold-down holes are easily accommodated. Tufflex as light, easy to handle and depending on the application possesses a longer wear life than higher tensile woven wire. The brightly coloured material is lightweight and smooth, which makes it much easier to handle when delivering, storing, installing or removing.
Material : polyurethane coated stainless steel wire rope Type: fusion welded Application : quarry shaker Welded Style : fully or partially welded Aperture shape :square or rectangular aperture range : 1.5mm to 45mm Wire rope diameter range : 1.5mm to 12mm Featureï¼? wear-resisting, noiseless , light etc Edgeï¼? hooking and as requests The aperture shapes of Tufflex Screen are similar to woven wire, square or rectangular, and the construction varies with either fully or partially welded. The aperture range is 1.5mm to 45mm, with a wire rope diameter range from 1.5mm to 12mm, with custom-made rectangular slots as fine as 0.7mm wide. The poly sheets can be welded on for hot spot impact protection or enhanced abrasion protection along the hooks. The installation of Tufflex is the same as any cross-tension screen. The hooked edges of the Tufflex allow for fitment into existing tension set-ups without any structural modifications. Centre hold-down holes are easily accommodated. Tufflex as light, easy to handle and depending on the application possesses a longer wear life than higher tensile woven wire. The brightly coloured material is lightweight and smooth, which makes it much easier to handle when delivering, storing, installing or removing.
Welded Tufflex The aperture shapes of Tufflex Screen are similar to woven wire, square or rectangular, and the construction varies with either fully or partially welded. The aperture range is 1.5mm to 45mm, with a wire rope diameter range from 1.5mm to 12mm, with custom-made rectangular slots as fine as 0.7mm wide. The poly sheets can be welded on for hot spot impact protection or enhanced abrasion protection along the hooks. The installation of Tufflex is the same as any cross-tension screen. The hooked edges of the Tufflex allow for fitment into existing tension set-ups without any structural modifications. Centre hold-down holes are easily accommodated. Tufflex as light, easy to handle and depending on the application possesses a longer wear life than higher tensile woven wire. The brightly coloured material is lightweight and smooth, which makes it much easier to handle when delivering, storing, installing or removing.
Partially Welded Tufflex The Tufflex screens, particularly those that are only partially welded and which give off a secondary vibration effect, have the capacity to self-clean, providing the site with the capacity to run all year round. Thus, the cost of the replacement screen isnt the only metric to measure; this site has had a 35 to 40 per cent improvement in production capacity, allowing it to service customers throughout the year. The Tufflex screening range is available with either square or rectangular apertures of varying sizes. The screens are either welded on every junction, or partially welded at every second intersection. The polyurethane coating provides extended wear life when compared with traditional wire screens, which become worn as aggregate and rocks are compounded over them. The composition of the polyurethane provides some slip for the product to be screened effectively while causing minimal damage to the screening substrate. Depending on the product being screened and the surrounding regional climate, HUATAO Groups extractive team can assist in the selection of the most appropriate Tufflex combination. OHS is not potentially the first criteria when selecting a screen type but as we all continue to focus on improving the safety of our employees, customer and contractors, the OHS elements of any choice are increasingly important. Tufflex screens are far lighter than their traditional woven wire counterparts. They are usually supply rolled and can be manoeuvred by one person, in sharp contrast to traditional woven wire, which necessitates a forklift, pallet or even boom lift to be lifted on-site. OHS practices may require three points of contact, and therefore moving screens using more than one person, but this task is even safer and easier given the reduced weight of Tufflex. Cuts and abrasions normally associated with traditional screening media are all but negated; there are no sharp edges caused by cut wires along the edges of screens. Tufflex screens are fully encased in polyurethane, with only the hooks outstanding.
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Tufflex Screen The aperture shapes of Tufflex Screen are similar to woven wire, square or rectangular, and the construction varies with either fully or partially welded. The aperture range is 1.5mm to 45mm, with a wire rope diameter range from 1.5mm to 12mm, with custom-made rectangular slots as fine as 0.7mm wide. The poly sheets can be welded on for hot spot impact protection or enhanced abrasion protection along the hooks. The installation of Tufflex is the same as any cross-tension screen. The hooked edges of the Tufflex allow for fitment into existing tension set-ups without any structural modifications. Centre hold-down holes are easily accommodated. Tufflex as light, easy to handle and depending on the application possesses a longer wear life than higher tensile woven wire. The brightly coloured material is lightweight and smooth, which makes it much easier to handle when delivering, storing, installing or removing.
