FULLPACK-X is a full automatic mattress, headboard and base wrapping machine. With the versatile design, it offers packaging of different products without touching any adjustments. Thanks to patent pending advanced streamlining film distribution technology, the plastic film waste is reduced even for non compressible wood products. The smooth design brings the comfort while packing with cartoon corners and packing the light products. The dimension versatility makes you able to wrap very different sizes without any adjustment. Up to 3 wraps per minute Self-Adjustment for different sizes of mattresses with auto length-width-height measuring system Thanks to its high flexibility for different sizes, it allows to pack very different products without changing adjustments Ability to feed the product as vertical or horizontal according to your need. Automatic side compression for fully tight, secure film wrapped mattresses No wiring and seal problems thanks to energy saver cold sealing technology Automatic side film trimmers Automatic side waste plastic removal system Standard double sealing system Automatic side compression system for tight wraps Unuqie plastic tightening system for the products which are not compressible Servo driven motion system Max. Product Size: 220 cm x 220 cm Min. Product Size: 100 cm x 100 cm Easy adaptation to your existing line and ERP system Optional barcode printing system Online maintenance and training system
ET-ROLL-310 is a full automatic mattress rollpack machine with the self-wrapping system. The mattress is wrapped fully automatic without any need for manual hand bagging. Any type of mattresses are fed by the conveyor and wrapped, compressed, sealed and rolled. Robust structure is able to apply 50 tons of hydraulic pressure on the mattress in order to make the mattress completely flat and easy to rollpack. - Thanks to adjustable pressing amount and 90° cross conveyor before the rolling system, ET-ROLL-310 can also be used as a normal mattress wrapper without rolling. - Durable resistances with cooling system for uniform heat distribution - No wiring problems and energy saving thanks to cold sealing system - Reliable Omron control system with the highest efficiency - No hand bagging thanks to auto wrapping system - Self-adjustment for different sizes of mattresses - 50 Tons hydraulic pressure mechanism - Robust structure - Ability to use as mattress wrapping only without fully compression and rolling - Ability to adjust heating-cooling time for different film thickness - Automatic side film cutting system - Hydraulic rollpack exit system with adjustable roll diamater - No damage on the mattress thanks to rollpack exit system from the back - Multidirectional cross conveyor sends the mattress to the rolling unit or send it to other direction for only-wrapped mattresses - Ability to work with pocket spring, foam and latex mattresses (bonnell is not suggested for the quality of the rolled mattress, although the machine is able to roll) - ElektroteksCare: online after-sales service
SLICE-R is a roll slitter which is used for cutting the roll of textile to the desired with of roll. With its tempered blade it is able to cut even the hardest materials such as elastic non woven, knitted fabric, 3D spacer, leather, etc. Unlike the machines in the market, SLICE-R has advance mechanisms in order to obtain precise slitting of the rolls without wasting your materials by unsuccessful cutting attempts. The strong tempered blade not only offers precise cutting, but also much longer durability. Automatic double side sharpening system, blade cooling and roller stabilizer presser support excellent cutting quality while ergonomic blade safety cover, motorized right-left motion of the blade and unlimited maximum cut width provides the highest efficiency and ergonomics. Smooth nonwoven, knitted fabric, jacquard fabric, leather, 3d cutting thanks to robust structure and the blade Roller stabilizing presser for accurate cutting Heavy duty tempered blade for cutting various materials Motorized right left motion of the blade mechanism Easy Pneumatic Guide Lock System Motorized right-left positioning of the blade Inverter driven positioning of the blade Ergonomic blade safety cover mechanism Double Side Automatic Blade Sharpening Mechanism Quick cutting of the rolls thanks to adapted sizing ruler. Blade air cooling system Heavy duty blade Max. Fabric diameter: 30 cm Max. Fabric width: 250 cm (optional 320 cm if requested) Fabric cutting width: 4-245 cm (depending on the compressibility and tightness of the material) Blade diameter: 52 cm Heavy duty tempered blade for cutting various materials without problem Motorized right and left motion of the blade Ergonomic roll guide locking system with pneumatic cylinder 3-points blade cooling system Inverter controlled blade rotation and blade right-left motion Auto sharpening pneumatic motors for right and left side of the blade Additional roll presser rollers for steady cutting operation Automatic opening blade safety cover Robust structure Weight: 550 kg
ET-LQC-FLIP - Automated Mattress Inspection Table Automatic Mattress Centralizing System Auto Mattress Lift Free to Rotate Platform on the Mattress Lift Automatic Mattress Flipping Smooth Mattress After Flip Landing Additional Motorized Belt Conveyor at the Inlet of the Inspection Table for Maximum efficiency (ET-LC2300) Synchronization Between the Conveyors
Leon-CS2 is a CNC double heads border quilting machine for very special border designs. The optional multineedle border quilting head offers various more designs with the ability to add secondary materials on the border such as ribbons, 3D spacer, etc. High quality reliable chain stitch PFAFF 5483 sewing heads with automatic lubrication Max. Sewing speed: 3000 rpm (material dependent) Max. Stitch length: 5-6 mm (material dependent) Ability to work as single or double sewing heads Adjustable distance between the two heads Limitless 180° pattern designs with cnc control and servo drives Servo controlled sewing heads Automatic footlift Max Quilting Width: 26.5c Auto border roller Auto stop at preset yardage Smooth operation with PLC control Custom pattern programming with touchscreen EtQuilt Software Adapted on a PC Pattern Making Software Online training and trouble shooting Unlimited number of designs Weight: 700 kg Power requirement: 4 kW
Best solution for creating pillow top mattresses with a single piece of border. Eliminates one tape edge operation for pillow tops. Thanks to advanced and flexible folder system, LEON-FT100 also offers easy production of euro-top and boxtop mattresses. Specifications Adjustable folder for easy border height change With or without binding working modes Automatic thread break and material run-out sensors High speed durable chainstitch sewing head Heavy duty sewing head for heavy borders Bind seam self-tape look Servo motor driven synchronized heavy duty puller Servo motor driven sewing head Auto border rolling system at the end Perfect solution for making euro top and boxtop mattresses Ability to make double binding on the border Flexible solution for all your border binding works
LEON-HD-FINISH is a full automatic horizontal handle attaching, border measuring and border cut and close machine. LEON-HD-FINISH feeds pre-made handles from the roll, it automatically pulls the handle, cuts, folds and puts on the handle sewing head, sews the handle and the border is pulled to the next handle or cutting position. The versatile design not only offers premade handles roll feed but also one by one handle feeding (for embroidered handles). High labor, time and space savings Touchscreen controller Ability to work with other border machines Easy border program creation Reliable positioning thanks to servo motor driven pulling system Heavy duty auto border cutting and closing Optional border marking system Automatic Border Measuring, Handle Setting, Eyelet Hole Drilling, Border Cutting and Border Closing Quick Changeover of Feeding Rolls for Border and Handle Lockstitch sewing head for closing with needle positioner, automatic thread trimmer and footlift Automatically detects and cuts out splices and defects Automatically stops when any of the material is over Stores up to 100 mattress styles Programmable recipe system Self-diagnostic software Heavy-duty feeding module with urethane rollers
The leon-pt mattress border side stitching machine is designed to make luxurious hand-stitched borders. Unlike the machines in the market, leon-pt offers not only hand-stitched border but also circle, rectangle, plus shape, s shape, and various different figures to be stitched. The leon-pt4 can make one mattress border less than 3 minutes according to number of tacks and mattress size. It offers unlimited positioning of tacks as 2-3-4-5-6 tack on each row. It offers ability to create different tack designs using the touch screen panel. No quilt repair machine: ability to continue sewing from the stop or desired point Servo motor driven motion control system Reliable jukä° lk 1900 tacking heads Automatic bobbin finish detector Smooth movement of the border for accurate and straight tacks.
Leon-3d is the multineedle 3d border machine. It is used to add decorative secondary materials such as ribbons, 3d spacer, zippers. With the functional folder, it offers various types of border combinations. The heavy duty servo motor driven puller system eliminates the slipping fully and provides excellent stitch quality not only for single piece pre-quilted borders, but also while joining multiple layers of fabric, foam, polyester fiber, ribbons, nonwoven, etc. Various optional folders for special borders Ability to make handle with optional folder Servo driven puller cylinders Ability to sew zippers, 3d spacer and ribbons Ability to feed pre-quilted border or separate layers of border
LEON-L - Single Needle Lock Stitch Border Vertical Stitch Machine High quality reliable lock stitch PFAFF 335 sewing head - Lock-stitch or Chain-stitch sewing head Threar break detection sensors Low amount of material warning system Unlimited number of linear pattern storage and creation NC axis control system Automatic needle up positioning Ergonomic design for thread recovery No operator requirement with auto stop-alert system Touchscreen Control Panel Full automatic process with PLC Max. Sewing speed: 2300 rpm Max. Sewing width: 26.5 cm (10.5 inches) Max. Stitch length: 6 mm Capacity of pattern numbers: 400 pcs Auto border roller Auto stop at preset yardage Smooth operation with PLC control Custom pattern programming with touchscreen Ability to sew limitless 180° linear patterns Weight: 500 kg Power requirement: 2.5 kW
TIGON Single Needle Continuous Mattress Quilting Machine TIGON is a full automatic feeding system high speed single needle quilting machine for high end luxury mattress, home textile and upholstery works. TIGON performs the whole operations of feeding with motorized rollers, quilting and cutting the quilt in length. With the ability of quilting very different products, TIGON offers perfect quilting quality for all the products from very thin garment products to thick materials for mattress industry with multiple layers including foam, visco, memory foam, latex, polyester fiber, non woven, jacquard fabric, knitted fabric, leather and down fill. Your mattresses, headboards, comforters will overtop among others with the aspects of stitch quality, pattern designs, sustaining quality as well as your efficiency. Full automatic feeding, tensioning, quilting and cutting Minimum bobbin change with XXL spools (Durkopp Adler) Automatic thread cutting in less than 0,5 second Standard length & sides cutters High human security systems Brushless servo motors Automatic fabric measure control system with great accuracy Remote & Smartphone production monitoring system Electronic position controlled fabric width adjustment Easy pattern adaptation Flexible and user friendly software : EtQuilt. High quality sewing head: Durkopp Adler Max. Sewing speed: 3400 RPM // 21 m/min (according to the material filling) Max. Jumping Speed: 60 m/min Max. Stitch area: 2.20 x 2.60 Max. Fabric width: 2.45 m Suggested needle size: 120-160 (material dependent) Number of feeding rolls: 5 (options are available upon request) Stitch length: 1-10 mm (may change according to the material filling) Automatic upper and lower thread cutting system Max. Thickness: 9-10cm (material compressibility dependent) Stitch type: Lock-stitch Automatic integrated panel cutter in length Advanced Side Cutters Automatic lubrication for the sewing head as hook and needle part Statistical production graphics Immediate error solving with visual error display Online consultation with ElektroCARE system Reliable OMRON controllers Optical barriers for human safety Durable FESTO pneumatic system with low air consumption No need for repair machine thanks to ability to start from the desired point. No need to draw again for scaling, rotating and arraying Motorized width adjustment of the clamps for different fabric width Automatic measuring of the physical maximum area of sewing to double check with the active pattern design Pattern Design Preparing Software is Included.
BFP-100 is a full automatic foam block compression and mattress packaging machine. It increases the manufacturing capabilities by reducing the required warehouse. Thanks to BFP-100, 4 times more buns, foam layers, rails can be shipped or stored with the same volume Increased shipping capability by reducing the volume down to 25% Minimized distortion on the foam by having flat pack only Increased storage and manufacturing capabilities Capable of packing buns of foam or large stacks of foam sheets Maximum product protection with advance compression control system Hydraulic compression system at infeed and outfeed sections Upper and lower conveyor at the pressing units to move the product under compression Less plastic consumption and tighter packs thanks to infeed compression system Moving infeed part of the machine with hydraulic cylinder to bring the compressed product to the outfeed section Double sealing lines for all sealers The highest consistency of sealing thanks to upper and lower heating system for all sealers Unique heat transfer system throughout the whole length of the sealing wires Advanced heat control system for the sealers Automatically adjusted sealer height according to compressed product height Advanced data collection and remote troubleshooting with OMRON Controllers (EtherCAT) Adjustable timings for each sealing process for perfect seal with respect to different thickness of tilm and compression amount Ability to give multiple foam pieces such as foam rails, layers, etc. Motorized hoist for easy plastic change.
ET-ROLL-110 is a roll pack machine without compression unit. Although it does not have a compression unit, it can easily roll most of your light to medium mattresses, toppers, pet beds and wedges. Ability to roll foam, latex and memory foam mattresses Hydraulic exit system Adjustable diameter for the exit roll Additional sealing for stronger rolls Additional plastic film reserves Full automatic process Ability to work with or without additional plastic film Simple user-friendly touchscreen menu
ET-ROLL-210 is a cost-effective press and roll pack machine with 50 tons heavy duty hydraulic pressure mechanism. The mattress is given to the machine after hand bagging, the machine automatically fulfils all the operations of compression, sealing and rolling with a wide range of adjustable exit diameter. 50 Tons hydraulic pressure mechanism Robust structure for the durability Hydraulic exit system Adjustable diameter for the exit roll Ability to manually fold the mattress after the compression and send to roll pack Additional sealing for stronger rolls Additional plastic film reserves
KYK-S is the one of the highest speed tape edge machine in the market with heavy duty, smooth PFAFF 5625 sewing head which is simply the strongest in the world. The reduced training time and operator fatigue makes the tape edging operation much easier with the day long performance stability. The motorized belt and the synchronized mattress rotating arm makes the operator stands stationary and brings easy cornering. Even the heavy premium mattresses are flipped within seconds thanks to heavy duty flipping system. The adaptable continuous mattress flow system brings the mattress to the machine and takes it out to the next stations after tape edging is done. The continuous flow system lets the operator sew all the time and reduce a great deal of labor cost. - Easily produces 200-250 mattresses in 8 hours (190cm x 90cm) - Standard PFAFF 5625 chainstitch sewing head - Ergonomic design that allows high capacity even for heavy mattresses - Comfortable cornering thanks to slippery conveyor metarial - Full automatic proccess with a single foot pedal (All the speeds are auto - adjusted according to pressing amount) - Automatic head lowering at the corners - Minimum operator fatigue - Full automatic parametric corner turning system - Automatic foot lift - Interpolated driven 90° mattress turning arm - No deformation on the conveyors thanks to the arm load hanger system
Bedline series automatic mattress finishing line Bedline series is automated production line which is fully designed and implemented according to you production variables such as capacity, level of mattress versatility, general categories of mattresses, layout, existing machines, labot cost, etc. Bedline series pr ovides neat and efficient pr oduction by eliminating handling, damage or dirt on the mattresses during the handling, operators fatigue, the volatility of the operators efficiency and the mess inside the factory. The decreased number of employees brings less headache of management and decreases the cost of your mattresses. Versatility� is the k eyword for the design of bedline series. Increased competition and incr eased requirements of your customers makes it inevitable to have a flexible setup. Bedline series is completely designed for least volatility of production efficiency with respect to flexibility of your mattress types. Accurate edge gluing with servo driven nozzles Center gluing: center gluing with 4x4 moving nozzles Standart robatech ag (swiss) hotmelt application system Auto size recognition (width-length-height): whatever you give to the system (without entering any input) is recognized, processed and sent to where it should be High-speed press and conveyors: 40 m/min Additional layer - felt ramp: Auto releasing system Auto pressing cylinder to strengthen the bonding Pneumatic width adjustment of boxspring assembly tables for your single beds High speed tape edge station (kyk-s) Placing flexibility of the line on your floor plan with buffer and cross conveyors Automatic high speed and high quality packing with fullpack 45 seconds is enough for one standart mattress with 4-bridge gluing combination Various automation solutions from 100 pcs to 2000 pcs daily production.
LEON-3D is the multineedle 3D border machine. It is used to add decorative secondary materials such as ribbons, 3D spacer, zippers. With the functional folder, it offers various types of border combinations. The heavy duty servo motor driven puller system eliminates the slipping fully and provides excellent stitch quality not only for single piece pre-quilted borders, but also while joining multiple layers of fabric, foam, polyester fiber, ribbons, nonwoven, etc. Various optional folders for special borders Ability to make handle with optional folder Servo driven puller cylinders Ability to Sew Zippers, 3D Spacer and Ribbons Ability to feed pre-quilted border or separate layers of border
LEON-3DS-CS2 is designed for specialized borders with 3 independent sewing heads. It is capable of sewing multiple borders and gives you possibility to draw your own designs. It can make various borders with ribbons, 3D tape, zipper while being capable of hemming the border edges. Double head CNC border quilting part provides unique designs and makes you special in the market. Advanced fabric pulling and guiding systems provide the maximum precision even with the most elastic materials The highest precision of designs thanks to fully servo driven motion system Easy Border Design Creation Robust Sewing Heads with Automatic Lubrication Various attachments for special borders
Leon-vr double border serging machine The leon-vr is a high speed double border serger with right and left heavy duty pegasus overlock heads. With the versatile structure it is able to work from 5 cm to 50 cm wide borders. Leon-vr can be stand alone serging machine or it may be coupled with border mark and cut station, border tack and jump machine, handle attaching machine, etc. Servo motor driven puller system Robust pegasus sewing heads Yardage counter Independent sewing drives: no mechanical transmission Touchscreen controller Optional over/under double border serger with juki heads leon-vr-l
HEMMER Automatic Panel Hemming Machine One of the most time consuming part of mattress production is flanging the quilted panel. With the higher demand on thicker mattress panels, overlocking of the panels became inevitable, because it becomes impossible to sew the thick panel by the tape edging. However, the conventional flanging process brings a lot of labor and inaccurate end sizes of the panel. Full automatic process Two Working Modes: Synchronized with your existing quilting machine Feeding the roll of quilt Side and Length Cutting and Sewing 4 needle double chain-stitch heavy duty sewing unit (right and left sew ing head) 4 needle double chain-stitch heavy duty sewing unit (cross sewing head) Adjustable width and length of the quilt Adjustable distance between left and right head with motor Wide range of quilt thicknesses Material exit with conveyor Automatic thread cutting Accurate finishe measures of the quilts Automatic side-waste removal system to the reserve High safety systems Servo driven system User-friendly software Easy tape edging of the quilt after closing Online maintenance and training service One HEMMER has the capacity of 5 flangers. There is no panel cutter needed The finish size of panel after flanging may end up with high tolerances while it is always accurate with the HEMMER Ability to use as panel cutter only Unlike conventional panel cutters; with the new HEMMER, there is no possibility of skipped stitches at the cutting edge, since the hemming is before the cutting Your tape edging is more fluffy with the HEMMER. The overlocking completely closes the edge of the material while hemming keeps your panel edge open to make the tape fluffy Ability to adapt the HEMMER with any existing multineedle quilter. High quality chainstitch sewing heads Max. Speed: 20-22 seconds per panel (may change according to the filling) Max. Material thickness: 7.5 cm (may change according to the compressibility of the material) Number of sewing heads: 3 Max. Quilt width: 2.50 m Min. Quilt width: 1.40 m Min. Quilt length: 75 cm Automatic thread cutting Automatic side waste removal system Full automatic process with 4 sides cutting and hemming 4 needle chain-stitch sewing head for the transversal cutting and sewing Ability to adapt any multineedle quilter Ability to work with pre-quilted material Ability to set up timing of the looper-needle adjustment without any mechanical setting Reliable OMRON Sysmac Controller Ability to use as panel cutter only Durable FESTO pneumatic system with low air consumption Product video link : https://www.youtube.com/watch?v=aD9dB_5UONA Product video link : https://www.youtube.com/watch?v=KaPEo4Dl2U4
