Advantages: 1. Longer service life, accurate size tolerance, pure color, luster appearance. 2. Excellent thermal shock resistance. 3. Good structural strength at high temperature. 4. Zero thermal expansion rate 5. Without crack and peeling phenomena. Application: 1. It is widely used in hot repair project on coke oven. 2. Coke oven maintenance time shortens greatly. Ensure the quality of coke oven repair. Improve the production of coke oven. 3. CUNSE is not only providing the hot repair method of coke oven, but also contracting for coke oven maintenance. Technical Index: Item Zero Expansion Silica Brick SiO2 % 96 Fe2O3 % 0.7 Al2O3+TiO2+R2O % 0.7 Refractoriness 1710 Apparent Porosity % 22 Bulk Density g/cm3 1.8-1.85 True Density g/cm3 2.34 Cold Crushing Strength Mpa 35 0.2Mpa Refractoriness Under Load T0.6 1680 Permanent Linear Change % 1500 X2h 0 +0.2 Thermal Expansion Coefficient 1000 0.2 Thermal Shock Resistance(1000 Water- cooling, cycles) 25
Magnesia Bricks Description Magnesia Bricks are alkaline refractory materials. These products have over 90% magnesium oxide content and adopt periclase as the principal crystalline phase. Magnesia Bricks can be divided into two categories of Burnt Magnesia Bricks and Chemical Bonded Magnesite Brick. They have excellent performance of superior high temperature mechanical strength and volume stability. Magnesia Bricks can service in the high temperature of 1750.. They are ideal products for glass furnace application. Magnesia Bricks Features: It is a kind of alkaline refractory product with periclase as main phase magnesite-alumina spinel clinker as basic material. the product has such characteristics as good temperature vibration, good strength and volume stability in high temperature. Magnesia Bricks Application Basic open-hearth furnace for steelmaking Electric furnace bottom and wall Permanent lining of oxygen converter Non-ferrous metal metallurgy furnace Hyperthermia tunnel kiln Lining of rotary cement kiln Heating furnace bottom and wall Regenerative chamber of glass furnace Magnesia Bricks Properties High Refractoriness Good alkaline slag erosion resistance High apparent initial softening temperature Good thermal conductivity High thermal expansion Magnesia Bricks Manufacturing Process Burnt Magnesia Bricks are manufactured with magnesite clinker as the raw material and fired in the high temperature of 1550~1600 after smashing, burdening, mulling and molding. High-purity products can be fired in the temperature that over 1750. Chemical bonded magnesite brick is produced with certain chemical bonding through mixing, molding and drying.
PRODUCT DATA SHEET ACID RESISTANT BRICK Material : FIRECLAY Type Acid Resistant Brick Size (mm) : 230 (LENGTH) X 115 (WIDTH) X 100,76,65,50,40,38,30,25 (THICK) Specification : ASTM C279, ASTM C410, IS 4860-1982 DESCRIPTION : * We offer premium quality acid resistant bricks Red â?? Shale , tiles and special shapes. We also offer customized sizes as per clients' requirements. Our acid bricks comply with ASTM C279 Type-III, ASTM C410 Type H, L, and Indian Standard 4860 - 1982 Class-I for all applications where low absorption and high acid resistance is required. FEATURES OF ACID RESISTANT BRICK: * Excellent resistant against wide range of chemicals except hydrofluoric acid, high abrasion resistance, low wearing properties, High Thermal resistant to sudden change in temperature AREA OF APPLICATION: Chemical Analysis (Average) Acid and Alkali Storage Tank Farms Demineralization plants and Water treatment plants Chimney inside lining, FGD linings Towers and Columns Process Vessels and Tanks Sewerage Treatment Plants and Lines Industrial Flooring and Bund Areas Chimney and Flue Gas Linings Hoppers and Chutes SiO266.4 Al2 0324 TiO21.1 Fe2 O31.1 K2 O + Na2 O2.5 NOT RECOMMENDED: HF acid or other fluoride solutions - Heavy thermal shock Characteristic Fireclay Type Acid Resistant Brick - Test Standard Bulk Density, lbs/ft3 - 2.25 to 2.30 ASTM C-20 Water Absorption, % - 0.1 to 1.8 ASTM C-20 Apparent Porosity, % - 4.05 to 4.14 ASTM C-20 Acid Solubility (H2SO4), Loss in Mass,% - 6.1 to 6.8 ASTM C-279 Modulus of Rupture, Mpa - 14.6 ASTM C-67 Compressive Strength, PSI - 15500 to 17250 ASTM C-67 Abrasion Resistant , Volume in mm3 - 71 to 96 EN 102 Surface Hardness, MOHS Scale - 7 Thermal Conductivity, BTU-in/hr-ft-F - 6.94 to 7.12 ASTM C-236 Thermal Expansion Coefficient,in/in/Fx10-6 - 2.6 to 2.8 EN 103
PRODUCT DATA SHEET ACID RESISTANT BRICK Material : RED SHALE Type Acid Resistant Brick Size (mm) 230 (LENGTH) X 115 (WIDTH) X 100,76,65,50,40,38,30,25 (THICK) Specification : ASTM C279, ASTM C410, IS 4860-1982 DESCRIPTION : We offer premium quality acid resistant bricks Red â?? Shale , tiles and special shapes. We also offer customized sizes as per clients' requirements. Our acid bricks comply with ASTM C279 Type-III, ASTM C410 Type H, L, and Indian Standard 4860 - 1982 Class-I for all applications where low absorption and high acid resistance is required. FEATURES OF ACID RESISTANT BRICK: Excellent resistant against wide range of chemicals except hydrofluoric acid, high abrasion resistance, low wearing properties, High Thermal resistant to sudden change in temperature AREA OF APPLICATION: Chemical Analysis (Average) Acid and Alkali Storage Tank Farms Demineralization plants and Water treatment plants Chimney inside lining, FGD linings Towers and Columns Process Vessels and Tanks Sewerage Treatment Plants and Lines Industrial Flooring and Bund Areas Chimney and Flue Gas Linings Hoppers and Chutes SiO266.4 Al2 0324 TiO21.1 Fe2 O31.1 K2 O + Na2 O2.5 NOT RECOMMENDED: HF acid or other fluoride solutions Heavy thermal shock Typical Physical Properties of GANESHAS Acid and Chemical Resistant Brick Characteristic RED SHALE ACID RESISTANT BRICK Test Standard Bulk Density, gm/cc - 2.3 to 2.35 ASTM C-20 -Water Absorption, % - 0.1 to 1.5 IS 4860-1968 Apparent Porosity, % -0.5 to 1.75 S 4860 Acid Solubility (H2SO4), Loss in Mass,% -0.1 to 1.8 ASTM C-279 Modulus of Rupture, PSI -2133 to 3555 ASTM C-67 Compressive Strength, Kg/cm2 - 700-900 IS 4860-1968 Abrasion Resistant , Volume in mm3 -69 to 85 EN 102 Surface Hardness, MOHS Scale - 7
Insulation Bricks are used for hot face & back up insulation lining of Boiler, Reheating furnace, Blast furnace, reactor chamber, high temperature furnace etc. Insulation Bricks are providing energy efficiency by minimising heat loss. They have feature of low density, high purity, low thermal conductivity, excellent thermal shock resistance. Types of Insulation Bricks: Cold Face Insulation Bricks Hot Face Insulation Bricks HFK Insulation Bricks Porosint Insulation Bricks Sizes: Standard 9 * 4.5 * 3 Inch
Acid Resistance bricks & Tile are special form of masonry bricks which are chemically resistant and thermally durable. These are used for masonry construction and flooring which is prone to chemical attack. These products are classified as per the different standard. Class - I Class - II Sizes of Bricks: 230 x 115 x 75 mm, 230 x 115 x 65 mm, 230 x 115 x 38 mm, 230 x 115 x 25 mm Sizes of Tile: 230 x 115 x 20 mm / 15 mm / 12 mm 200 x 100 x 20 mm / 15 mm/ 12 mm 300 x 300 x 15 mm / 12mm
Refractory alumina products like bricks, castables and mortars from 30 up to 95% alumina, refractory magnesia products like ramming, gunning, spray mass, back filling and magnesia carbon bricks, silica ramming mass, mineral raw materials, including refractory calcined kaolin (37 41% alumina), sanitary ware chamotte (36 40% alumina), calcined dolomite (50 60% cao & 30 35% mgo), calcined lime (80 90% cao), ball clay (25 30 alumina), scrap crushed of alumina and magnesia spinel bricks, synthetic fluorspar (caf2), black carbon.Installation services
Calcined Bauxite: Calcined Bauxite is obtained by calcining (heating) superior grade Bauxite at high temperature (from 850 oC to 1600 oC). This removes moisture thereby increasing the alumina content. Compared to an alumina content of about 57 % to 58 % in raw Bauxite, Calcined Bauxite has an alumina content of 82 % to 86 %. The heating is carried out in rotary kilns. Calcination is done at different temperatures ranging from 850 oC to 1600 oC depending upon the customer’s application. We export Calcined Bauxite for various applications such as refractory bricks, abrasives, steel polishing, etc. We provide consistency in quality and availability of Calcined Bauxite at extremely competitive prices. Applications of Calcined Bauxite: Refractory Grade Calcined Bauxite (CB - I and CB - II Grade) : To make refractory grade, Bauxite is thermally treated at 1600 oC to produce Calcined Bauxite where the Alumina content is mostly above 82%. Brown Fused Alumina, Proppants and Road Surfacing : To make the above grades, Bauxite is thermally treated at 1000 oC - 1200 oC to produce Calcined Bauxite where the Alumina content is anywhere between 80-88% depending on the requirement. Minimum Order Quantity : 1 Containers
Fly Ash: Fly Ash is by product generated during combustion of coal, and comprises the fine particles that rise with the flue gases. Ash which is collected from the bottom is termed bottom ash. Fly ash is collected by electrostatic precipitators or other particle filtration equipment before the flue gases reach the chimneys of coal-fired power plants and together with bottom ash removed from the bottom of the furnace is in this case jointly known as coal ash. Depending upon the type of coal being used, the specification of Fly Ash varies considerably, but Fly Ash contains substantial amounts of silicon dioxide and calcium oxide (CaO), both being endemic ingredients in many coal-bearing rock strata. We are a reputed Fly Ash Exporter based in India and are supplying Fly Ash different cement, ready mix concrete, steel, refractories and construction industries. The Major Utilization Areas Of Fly Ash : - Manufacture of Portland Pozzolanic Cement & Performance improver in Ordinary Portland cement (OPC). - Part replacement of OPC in cement concrete. - High volume Fly Ash concrete. - Roller Compacted Concrete used for dam & pavement construction. - Manufacture of ash bricks and other building products. - Construction of road embankments, structural fills, low lying area development. - As a soil amender in agriculture and wasteland development. Types of Fly Ash: - According to the type of coal used fly is classified into two types. Anthracite and bituminous coal produces Fly Ash classified as class F. Class C Fly Ash is produced by burning lignite or sub-bituminous coal. Class C Fly Ash has self-cementing properties. - Class F and Class C Fly Ash are products of the combustion of coal in large power plants. Fly Ash is collected in electrostatic precipitators or baghouses, and then transferred to large silos for shipment. When needed, Fly Ash is classified by precise particle size requirements, thus assuring a uniform, quality product. - Class F Fly Ash is available in the largest quantities. Class F is generally low in lime, usually under 15 percent, and contains a greater combination of silica, alumina and iron (greater than 70 percent) than Class C Fly Ash. - Class C Fly Ash normally comes from coals which may produce an ash with higher lime content generally more than 15 percent often as high as 30 percent. Elevated CaO may give Class C unique self-hardening characteristics. Minimum Order Quantity : 1 container
Refractory bricks are indispensable in various industries for lining high-temperature equipment such as furnaces, kilns, and reactors. The utilization of recycled refractory bricks contributes to environmental sustainability by reducing waste and minimizing the demand for virgin resources. Moreover, recycling materials can lead to cost savings compared to sourcing and processing raw materials from scratch, making recycled refractory bricks a cost-effective option for industries. Despite being made from recycled materials, these bricks offer comparable performance to conventional refractory products, providing excellent thermal insulation and resistance to high temperatures. Additionally, recycled refractory bricks can be customized to meet specific requirements, allowing for flexibility based on the application and performance needs of different industries. Recycled refractory bricks find applications in various industries, including steel manufacturing, cement production, foundries, and glass manufacturing. They offer a sustainable solution for lining high-temperature equipment while maintaining performance and durability.
Gremlog Trading DMCC emerges as a pioneering force in the recycling landscape, offering recycled silica sand in sizes ranging from 0-1mm to 1-4mm. Leveraging the inherent advantages of repurposed silica-based spent foundry sands, Gremlog Trading DMCC champions sustainable practices within the metal casting industry. By providing recycled silica sand, Gremlog Trading DMCC contributes to energy conservation, reduces reliance on virgin materials, and delivers cost-effective solutions for both producers and end users. Gremlog Trading DMCC's recycled silica sand stands as a versatile resource, poised to revolutionize not only traditional applications but also industry-specific needs. At Gremlog Trading DMCC, we're proud to offer a sustainable alternative for spent refractory bricks. Instead of discarding them, we recycle these bricks into valuable raw materials with various applications.Our recycled refractory bricks can be used in powder coating, road-base aggregate, metallurgical processes, as slag conditioners, and even as feedstock for cement production. This not only reduces waste but also provides cost-effective options for industries.Moreover, these recycled materials can be directly reused in the manufacturing of new refractory bricks, closing the loop on sustainability.Join us in our mission to promote environmental responsibility while meeting your industrial needs. Contact Gremlog Trading DMCC today to learn more about our Recycled Spent Refractory Bricks.
Handmade and wirecut facing bricks ecotherm blocks (thermal insulating clay hollow blocks) brick cladding (brick tiles) clay pavers.Manufacturer and exporter
As a general rule, The purer the sand, the clearer the products Silicon and oxygen are the earth's two most abundant elements and together they make silica, one of the earths three most common rock forming minerals. Akshar Minerals Silica sand is high purity natural crystalline silica. It is inherently bright, white, low in moisture and chemically inert in nature. Basically, It is made up of two main element Silica & Oxygen. Silica sand is made up of Silicon Dioxide. There are number of different uses of silica sand in the industrial and commercial sector, from golf courses to glass making . The chemical formula of Silica Sand is SiO2 Characteristics : High Purity Weather Resistant White Appearance Naturally Hard Controlled Particle size Chemically Inert Applications Akshar Minerals Silica sand is used depends on physical, chemical and mechanical characteristics such as grain size, shape color, structure and distribution as well as refractoriness strength and stability. There characteristics can differ depending on how mineral is processed after it is mined. This product gets easily mixed and can be used for high temperature applications like flat glass, furnace tubes and many more due to its excellent thermal expansion, hardness. It yields improved durability and burnish resistance. We make for all type of application in the industries like Glass industries, Sodium Silicate Industry, Golf course & Sport Ground, Adhesive and sealant, Rubber industry, Texture Wall Paint, Sand Blasting, Agro pesticide, Cosmetic industry, Soap & Detergent, Filtration Media, Power Plant & Petroleum, Construction Chemical Industry, Plastic, Fertilizer, Paint, Ceramic, Insulation, Foundry, Ramming Mass, Steel Industry, Landscaping, GRC & GRP Industry, Oil & Petroleum Industry, Oil Exploration & Oil Drilling.
We are completely and specialized in offering exclusive range of superior quality Silica Sand that is acid soluble bridging agent. It is used in manufacturing of glass, fillers & extenders, abrasives & polishes, silica bricks, specialty coatings, ceramics rubber and optics, Silicate,& Construction Etc. It is processed keeping in mind international quality standards and is offered at very affordable price to the clients. Our sand is precisely processed under the supervision of our skilful professionals using the latest and advanced technology. Moreover, we provide this sand in various packaging options at reasonable prices. MESH SIZE - [30*80], [24*60], [60*150] (MESH SIZE CAN BE SET AS PER YOUR REQUIREMENT)
We are specialized in offering superior quality Silica Sand that is acid soluble bridging agent. It is used in manufacturing of glass, fillers & extenders, abrasives & polishes, silica bricks, specialty coatings, ceramics rubber and optics. It is processed keeping in mind international quality standards and is offered at very affordable price to the clients. Features Of Silica Sand Purity Highly effective Quality tested Easily soluble
Ramming mass is commonly used in metallurgy, building materials, non-ferrous metal smelting, chemical, machinery and other manufacturing industries. Ramming mass is widely used in non-core intermediate frequency furnace and core induction furnace. As an intermediate frequency furnace ramming material, refractory ramming is applied to melt gray cast iron, nodular cast iron, malleable cast iron, vermicular cast iron, and cast alloy steel; to melt carbon steel, alloy steel, high manganese steel, tool steel, heat resistant steel, stainless steel, molten aluminum and its alloys; to melt red copper, brass, white brass, bronze and its alloys, etc. Induction furnaces are used for melting cast iron, mild steel and various alloy steels in foundries and making of steel in mini steel plants using sponge iron The refined high silicon, low iron quartz sand and quartz powder are selected and the fused quartz sand is added as the refractory material., with no slag, no crack, damp proof, convenience of repair, and the corrosion resistance, thus greatly improving the furnace service life span and the economic benefit.. Silica ramming mass can safely be used up to an operating temperature of 1600 deg C. Since it expands very little, it is superior to both alumina and magnesia refractories to resist thermal shocks Acid ramming material is the premixed ramming mass of the lining material. The acid ramming mass is used to smelt a series of metal materials such as ordinary steel and carbon steel. The lining practice best suited to a particular furnace depends upon the capacity and design of the furnace, operation practice adopted during making of a heat, and furnace output.
Gremlog Trading DMCC emerges as a pioneering force in the recycling landscape, offering recycled silica sand in sizes ranging from 0-1mm to 1-4mm. Leveraging the inherent advantages of repurposed silica-based spent foundry sands, Gremlog Trading DMCC champions sustainable practices within the metal casting industry. By providing recycled silica sand, Gremlog Trading DMCC contributes to energy conservation, reduces reliance on virgin materials, and delivers cost-effective solutions for both producers and end users. Gremlog Trading DMCC's recycled silica sand stands as a versatile resource, poised to revolutionize not only traditional applications but also industry-specific needs. At Gremlog Trading DMCC, we're proud to offer a sustainable alternative for spent refractory bricks. Instead of discarding them, we recycle these bricks into valuable raw materials with various applications.Our recycled refractory bricks can be used in powder coating, road-base aggregate, metallurgical processes, as slag conditioners, and even as feedstock for cement production. This not only reduces waste but also provides cost-effective options for industries.Moreover, these recycled materials can be directly reused in the manufacturing of new refractory bricks, closing the loop on sustainability.Join us in our mission to promote environmental responsibility while meeting your industrial needs. Contact Gremlog Trading DMCC today to learn more about our Recycled Spent Refractory Bricks.
Gremlog Trading DMCC emerges as a pioneering force in the recycling landscape, offering recycled silica sand in sizes ranging from 0-1mm to 1-4mm. Leveraging the inherent advantages of repurposed silica-based spent foundry sands, Gremlog Trading DMCC champions sustainable practices within the metal casting industry. By providing recycled silica sand, Gremlog Trading DMCC contributes to energy conservation, reduces reliance on virgin materials, and delivers cost-effective solutions for both producers and end users. Gremlog Trading DMCC's recycled silica sand stands as a versatile resource, poised to revolutionize not only traditional applications but also industry-specific needs. At Gremlog Trading DMCC, we're proud to offer a sustainable alternative for spent refractory bricks. Instead of discarding them, we recycle these bricks into valuable raw materials with various applications.Our recycled refractory bricks can be used in powder coating, road-base aggregate, metallurgical processes, as slag conditioners, and even as feedstock for cement production. This not only reduces waste but also provides cost-effective options for industries.Moreover, these recycled materials can be directly reused in the manufacturing of new refractory bricks, closing the loop on sustainability.Join us in our mission to promote environmental responsibility while meeting your industrial needs. Contact Gremlog Trading DMCC today to learn more about our Recycled Spent Refractory Bricks.
Silica brick is a refractory product containing SiO2 as a main component. Its SiO2 content is generally not less than 93%. Silica brick is an acidic refractory material. It has strong resistance to acid slag and good resistance to oxides such as CaO, FeO and Fe2O3. However, it has poor resistance to alkaline slag erosion and is easily oxidized by Al2O3, K2O and Na2O. Destruction by the action of matter. The softening temperature of the silicon brick load is as high as 1640~1680�°C, and the long-term use volume is stable under high temperature. However, silica bricks have poor thermal shock resistance and high refractoriness. When using silica bricks, pay attention to two points: when the silica brick is at 200~300�°C and 573�°C, the volume suddenly expands due to the crystal transformation. Therefore, the temperature rise below 600 �°C in the oven should not be too fast, when it is cooled to below 600 �°C. Dramatic temperature changes should be avoided; as far as possible not in contact with the alkaline slag. Application Coke oven, Hot blast stoves, Crown or Superstructure of glass furnace.