It is a new type of crushing machine developed by our company , which is a multifunctional machine of wide usage, such as high output, long service life, outstanding effect, low speed crushing, adjustable outlet. Applicable to natural rubber, all kinds of synthetic rubber. Such as latex products, car inner tube, tire, water ring, soles, gaskets, waste material from rubber factory, sealing fin, conveyor belt, etc.
It is a new type of crushing machine developed by our company , which is a multifunctional machine of wide usage, such as high output, long service life, outstanding effect, low speed crushing, adjustable outlet. Applicable to natural rubber, all kinds of synthetic rubber. Such as latex products, car inner tube, tire, water ring, soles, gaskets, waste material from rubber factory, sealing fin, conveyor belt, etc.
A. The waste gas produced during the process is alkyl from c1 to c4, which is dangerous when burning directly. In our process, it is firstly transferred through waste
Gas recycle system and a safe device spray gun. Before burning, we should ensure the safety of production.
B. Pressure gauge, alarming device and safety valve.
(2)environmental protective
A. Effective water dedusting system can avoid black smoke.
B. The exhaust gas will be recycled for heating reactor to save energy and no pollution
C. Every junction of the reactor is in good sealing situation with professional sealing material.
D. Waste solid. The solid residua will be left in the reactor. Its main component is black carbon.It can be the raw material industrial black carbon. Also could be mixed with the pulverized coal ash as raw material in thermal power plant, also could be the raw material of pulverized coal ash brick (one kind of environmental protective building material).
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Waste tire pyrolysis plant
1) overview of pyrolysis plant
The whole pyrolysis system is composed by 13 parts, which are reactor , transmission device, catalytic chamber, cooling tube, heavy tank , oil-water separator, condenser, light oil tank, safety device, vacuum system, dedusting system, draft fan, chimmey.
Cooling systems decides oil output. There are two steps for cooling. Cooling pipe is the first step. The second is condenser. We have three condensers. And there are 57 pipes in one condenser. Diameter is 48mm for one small pipe. The heat exchanging area is about 13square meters for one condenser. So the total cooling area is about 40 square meters, which will guarantee you a high oil yield.
2) main features:
Safety:
1. Professional sealing technology for cover, oil outlet.
2. Heavy oil is separated which can avoid the problems of jam in later condensing.
3. Vacuum system will prevent exhaust gas from going back to reactor and causing accident.
4. Alarm, safety valves, thermometer, pressure gauge and safety valve.
5. It is dangerous to burning exhaust gas (c1 to c4). In our process, it is transferred first through the safety device and a safety burning air muzzle. Before burning, we should ensure the safety of production.
Environment friendly:
1. Well water dedusting system with high pressure nozzle and environmental damper inside can avoid black smoke.
2. The exhaust gas will be directly recycled for heating reactor, no gas pollution
3. Every junction of the reactor is in good sealing situation with professional sealing material.
Long service life:
1. Material: q245r special steel plate, thickness 14mm.
2. The service life of the reactor will be 8 years
Energy saving:
1. Well sealing for heating system, no gas leak and saving fuel.
2. The exhaust gas will be recycled for reactor heating.
This small tyre doubling machine is ideal for any workshop or used tire dealer, used to double or undouble (unpack tires). It is powered by compressed air only so there is no risk of electrocution.
We recommend this doubling machine for small workshops wishing to save space for storing or transport their scrap or part worn tyres. Due to its small dimensions and weight it is ideal for moving from one place to the other.
For some tyre pyrolysis factories, they want to fill as many tires as possible inside the reactor for pyrolysis to oil. But as we all know that tires contain steel wire which is difficult to press. This time you will need to use a tire cutter to cut tyres into small pieces. But after cutting, the steel wire inside tires will become small pieces mix with carbon black after pyrolysis process, which is difficult to separate. For tire packing machine, you can use it to make several complete tires together, then put them into the reactor. It can not only save the plave, the steel wire inside tires also can keep complete. After pyrolysis, the big steel wire can tangling together, which is easy to pull out by a hook.
The waste tire recycling machine adopts the new green pyrolysis technology. Through the use of the waste tire recycling machine, waste tyres can be effectively converted to fuel oil, carbon black and steel wire.
Firstly, compared with the general condensers, our tubular condenser has the features of larger cooling area and better cooling effect, which can further ensure and improve the oil yield efficiency.
Secondly, we can provide you with special catalyst, which can not only improve the flavor and color of the oil, but also accelerate the reaction speed. Thus, it can increase the average oil output by 5%. www(dot)wastetireoil(dot)com
1. Safety. We have some safe devices such as the pressure gauge, alarming ring, safety valve. at the same time we have the anti-back fire device which can avoid the fire back into the reactor.ã??2. Environment protecting. If you come to visit our company to see the running plant, you cannot even see the vapor. as we have the dust removal device and dust removal pool.
3. Energy saving. Our anti-back fire device can collect the exhaust gases which can be fuels after the oil is out so is very convenient and you can save the energy .at the same time, we have the catalyst chamber which can reduce the temperature of the catalytic prolysis of the tires and plastics. so you can save lot's of energy. except this ,we have vacuum device which let the reactor be negative pressure. So you can image. 4. High degree of automatic. We have many automatically devices such as: auto-feeder, carbon black elevator, oil pumping automatic, reducing pressure automatic.
This small tyre doubling machine is ideal for any workshop or used tire dealer, used to double or undouble (unpack tires). It is powered by compressed air only so there is no risk of electrocution.
We recommend this doubling machine for small workshops wishing to save space for storing or transport their scrap or part worn tyres. Due to its small dimensions and weight it is ideal for moving from one place to the other.
For some tyre pyrolysis factories, they want to fill as many tires as possible inside the reactor for pyrolysis to oil. But as we all know that tires contain steel wire which is difficult to press. This time you will need to use a tire cutter to cut tyres into small pieces. But after cutting, the steel wire inside tires will become small pieces mix with carbon black after pyrolysis process, which is difficult to separate. For tire packing machine, you can use it to make several complete tires together, then put them into the reactor. It can not only save the plave, the steel wire inside tires also can keep complete. After pyrolysis, the big steel wire can tangling together, which is easy to pull out by a hook.
This small tyre doubling machine is ideal for any workshop or used tire dealer, used to double or undouble (unpack tires). It is powered by compressed air only so there is no risk of electrocution.
We recommend this doubling machine for small workshops wishing to save space for storing or transport their scrap or part worn tyres. Due to its small dimensions and weight it is ideal for moving from one place to the other.
Waste tire doubling machine technical data
Technical parameters of waste tire doubling machine
No. Items Contents
1 Machine Waste tire doubling machine
2 Function Make several tires nested together with reversible unpacking function
3 Advantage Save place for used tyre storing and transport
4 Length 1.50m
5 Width 0.85m
6 Height 1.12m
7 Weight 200kg
8 Power Compressed air without electricity
9 Pressure 6kg / 6bar / 0.6mpa
For some tyre pyrolysis factories, they want to fill as many tires as possible inside the reactor for pyrolysis to oil. But as we all know that tires contain steel wire which is difficult to press. This time you will need to use a tire cutter to cut tyres into small pieces. But after cutting, the steel wire inside tires will become small pieces mix with carbon black after pyrolysis process, which is difficult to separate. For tire packing machine, you can use it to make several complete tires together, then put them into the reactor. It can not only save the plave, the steel wire inside tires also can keep complete. After pyrolysis, the big steel wire can tangling together, which is easy to pull out by a hook.
The advent of cars has greatly promoted the development of society and improved the quality of our life. But on the other hand, the waste tires produced by automobiles pose a huge threat to our living environment. DoingGroup has developed a waste tire pyrolysis plant, the pyrolysis plant is the use of high temperature cracking chemical reactions, the waste tires cracked into fuel, carbon black, steel wire, combustible gas process.
The main workflow of the tire pyrolysis plant is as follows:
1. Use mechanical waste tires to enter the reactor and close the inlet to prevent gas flow out.
2. Carbon, wood or fuel heating reactor, the reactor is generally 200-300 degrees is the beginning of the cracking reaction, when the waste tires vaporized into oil vapor.
3. The hydrocarbons entering the condensing system are liquefied into oil and collected in the tank unit. Our system has a negative pressure device, he can greatly enhance the production of pyrolysis oil.
4.Liquefied petroleum gas that can not be liquefied under atmospheric pressure is returned to the reactor as fuel for combustion, which is not only energy saving and environmental protection.
5. After the completion of oil production, the reactor will be cooled. When the temperature drops to 40 degrees, the carbon black and wires will be removed automatically or manually.
The main advantages of waste tire pyrolysis plant are as follows:
1. Reactor press standard manufacturing, the use of 16mm thick boiler steel pipe and arc pressure head, can withstand high pressure and high temperature.
2 high standard 3-step welding process, not easy to crack, long service life.
3. Pinion rotation device, small power, does not directly contact the reactor, heat transfer less easily deformed.
4. The three-stage cooling system uses tube condensers, also known as heat exchangers, which are currently the most commonly used and best performing condensers in the oil industry. Can ensure that the cracked oil and gas fully cooled, high oil production.
5 safety device oil-water separator, water seal, vacuum device, to ensure the safe and efficient operation of equipment.
The final product cracked by the waste tire cracker has a wide range of uses, mainly as follows:
1. Fuel: Mainly used in steel mills, boiler heating, heavy oil generating units, cement plants and so on
2 carbon black: can be used for pressure ball burning, can also be used for refined toner. Refined toner for new tires, rubber soles and pigments.
3. Steel wire: can scrap recycling, can also be re-cast into other steel.
4. Combustible gas: the system was re-collected for reactor heating.
According to statistics, in 2013, the amount of waste tires produced in China was 10.18 million tons, and it is estimated that more than 20 million tons will be exceeded in 2020. Where is the growing number of used tires? In response to this social problem, DoingGroup used chemical cracking reactions, R & D out of waste tire cracking equipment. Our waste tire refining equipment, by more and more people's attention, every day from around the world to visit our factory visit our equipment, our equipment is so popular, is Because of its following advantages:
1. Reactor is produced according to the pressure vessel production standards, the use of 16mm thick boiler steel pipe and arc pressure head, can withstand high temperature and pressure.
2. High standard three-step welding process, not easy to rupture, long service life.
3. Pinion rotation device, small power, no direct contact with the reactor, heat transfer less easily deformed.
4. Three-stage cooling system with tube condenser, is the most commonly used in the oil industry, the best performance of the condenser. Make sure the fuel vapor is fully cooled and produces high volumes of oil.
5. Safety devices have oil-water separator, water seal, vacuum device. To ensure safe and stable operation of equipment.
Refinery equipment process:
1, First of all, the waste tires from the feed door into the host reactor, close the feed door, sealed. Heat the main furnace with fuel coal or wood in the heating chamber.
2, When the temperature reaches 220 , oil and gas precipitation, into the buffer chamber, residual oil (containing some slag) sink to the residue tank.
3,Light oil automatically enters the cooling system, condensed into oil.
4 Non-condensable gas, it will return to the reactor, as the heating reactor fuel.
After the above process, you can get fuel, carbon black, steel wire, combustible gas, which cracked the material from the waste tires has a wide range of uses:
1. Fuel oil can be used in steel mills, boiler heating, heavy oil power plants and cement plants to produce refined diesel for further processing and diesel generators, light fuels, heavy machinery.
2. Carbon black can be used for pressure ball burning, refined toner. Can be used for new tires, rubber soles, pigments made of refined toner.
3. Steel wire is mainly used for scrap recycling, and re-cast into other steel.
4. Combustible gas is mainly used for circulating heating reactor.
Outstanding highlights of our equipment is energy saving, low investment and high yield. Market prospects will be more and more broad, any machine problems, please contact us !!!
1.Working process:
Firstly , put the raw material into furnace, then seal the feed inlet system.
Secondly, burned the fuel material(coal, or wood, or natural gas , oil ) in the combustion system, the reactor will slowly heat , when the temperature reaches around 250 degree celsius, it will produce oil gas, oil gas will be processed by our technology , then go to cooling system to cold liquid oil.
The gas which can not be liquid under normal pressure , which will be designed to back to combustion system to instead the fuel material to burn the reactor, which can save energy very much .
After finishing oil produce , the temperature of reactor will be down,
At the same time , carbon black will be discharged automatically.
Lastly, when the temperature falls to 100 degree celsius, worker could open the door of reactor to discharge of steel wire .
Then can start another batch working.
2.The usage of final production-----fuel oil
Fuel oil from waste tyre are used in below industries
A.Power plant factory
B.Glass factory
C.Cement factory
D.Ceramic factory
E.Aluminum factory
F.Boiler factory
G.Central heating factory
H.Painting factory
The usage of final production-----carbon black
Carbon black from waste tyre are used in below industries
A.Electric cable jacketing
B.Conveyor ban
C.Hose and doormat
D.Black nylon bag
E.Rubber additive
F.Automatic spare parts
G.Heat isolation
H.Black colorant in rubber materials
I.Plastic pipes
J.Industries rubber products
K.Fire fighting
The usage of final production----- steel wire
Steel wire from waste tyre can be re-sale to steel factory.
1. Common waste plastic oil rate of between 18%-45%.Commen rubber tires oil rate between 35%-52%.Polyethylene plastic net oil rate can be as high as 70% or even 85%.
2. Solid and good looking.
3. Low cost,small investment annto put into production quickly.
Technical parameter of DOING Refining Equipment:
Items
Contents
1
Equipment Type
DY-2200-6000
DY-2200-6600
DY-2600-6600
2
Raw Material
tires/plastic
tires/plastic
tires/plastic
Waste tire pyrolysis oil equipment is through the oxygen-free environment, the decomposition of waste tires pyrolysis, converted to oil and gas. Non-condensable gases and carbon black process.
The unique advantages of waste tire pyrolysis oil equipment are as follows:
1. The reactor is a standard pressure vessel, rotary heating, heat more balanced
2. Low-pressure vacuum device, oil-water separator, safer.
3. Multi-channel condensing device, oil and gas filter cleaner.
4. Seamless welded steel, more secure and solid.
Working principle:
Waste tires in the reactor, heated at high temperatures, the waste tires for a pyrolysis reaction, broken down into oil and gas, non-condensable gases, carbon black, steel wire. And then through the waste tire refining equipment condensing device, oil-water separator, water seal, liquefied oil and gas into liquefied oil, into the tank. And dust deodorant device, more environmentally friendly, will not cause any pollution.
As a result of waste tire pyrolysis oil equipment, pyrolysis oil, carbon black, steel wire, non-condensable gases can be extracted. Cracking oil can be used in steel mills, boiler heating, heavy oil generators, fuel oil for cement plants. And refined oil for further refining of pyrolysis oil can be used for diesel generators, light fuel, heavy machinery. Steel wire is used for scrap recycling and re-casting.
Waste tire powder & Recycled Tire Chips
Waste tire powder 80m 10000ton per year
Recycled Tire Chips 2-3inches 20000 -40000 ton per year
our waste tires are free.
29328 Waste Tire Suppliers
Short on time? Let Waste Tire sellers contact you.
