The advent of cars has greatly promoted the development of society and improved the quality of our life. But on the other hand, the waste tires produced by automobiles pose a huge threat to our living environment. DoingGroup has developed a waste tire pyrolysis plant, the pyrolysis plant is the use of high temperature cracking chemical reactions, the waste tires cracked into fuel, carbon black, steel wire, combustible gas process.
The main workflow of the tire pyrolysis plant is as follows:
1. Use mechanical waste tires to enter the reactor and close the inlet to prevent gas flow out.
2. Carbon, wood or fuel heating reactor, the reactor is generally 200-300 degrees is the beginning of the cracking reaction, when the waste tires vaporized into oil vapor.
3. The hydrocarbons entering the condensing system are liquefied into oil and collected in the tank unit. Our system has a negative pressure device, he can greatly enhance the production of pyrolysis oil.
4.Liquefied petroleum gas that can not be liquefied under atmospheric pressure is returned to the reactor as fuel for combustion, which is not only energy saving and environmental protection.
5. After the completion of oil production, the reactor will be cooled. When the temperature drops to 40 degrees, the carbon black and wires will be removed automatically or manually.
The main advantages of waste tire pyrolysis plant are as follows:
1. Reactor press standard manufacturing, the use of 16mm thick boiler steel pipe and arc pressure head, can withstand high pressure and high temperature.
2 high standard 3-step welding process, not easy to crack, long service life.
3. Pinion rotation device, small power, does not directly contact the reactor, heat transfer less easily deformed.
4. The three-stage cooling system uses tube condensers, also known as heat exchangers, which are currently the most commonly used and best performing condensers in the oil industry. Can ensure that the cracked oil and gas fully cooled, high oil production.
5 safety device oil-water separator, water seal, vacuum device, to ensure the safe and efficient operation of equipment.
The final product cracked by the waste tire cracker has a wide range of uses, mainly as follows:
1. Fuel: Mainly used in steel mills, boiler heating, heavy oil generating units, cement plants and so on
2 carbon black: can be used for pressure ball burning, can also be used for refined toner. Refined toner for new tires, rubber soles and pigments.
3. Steel wire: can scrap recycling, can also be re-cast into other steel.
4. Combustible gas: the system was re-collected for reactor heating.
Waste tire pyrolysis plant 1) overview of pyrolysis plant The whole pyrolysis system is composed by 13 parts, which are reactor , transmission device, catalytic chamber, cooling tube, heavy tank , oil-water separator, condenser, light oil tank, safety device, vacuum system, dedusting system, draft fan, chimmey. Cooling systems decides oil output. There are two steps for cooling. Cooling pipe is the first step. The second is condenser. We have three condensers. And there are 57 pipes in one condenser. Diameter is 48mm for one small pipe. The heat exchanging area is about 13square meters for one condenser. So the total cooling area is about 40 square meters, which will guarantee you a high oil yield. 2) main features: Safety: 1. Professional sealing technology for cover, oil outlet. 2. Heavy oil is separated which can avoid the problems of jam in later condensing. 3. Vacuum system will prevent exhaust gas from going back to reactor and causing accident. 4. Alarm, safety valves, thermometer, pressure gauge and safety valve. 5. It is dangerous to burning exhaust gas (c1 to c4). In our process, it is transferred first through the safety device and a safety burning air muzzle. Before burning, we should ensure the safety of production. Environment friendly: 1. Well water dedusting system with high pressure nozzle and environmental damper inside can avoid black smoke. 2. The exhaust gas will be directly recycled for heating reactor, no gas pollution 3. Every junction of the reactor is in good sealing situation with professional sealing material. Long service life: 1. Material: q245r special steel plate, thickness 14mm. 2. The service life of the reactor will be 8 years Energy saving: 1. Well sealing for heating system, no gas leak and saving fuel. 2. The exhaust gas will be recycled for reactor heating.
Specification of the 10 Ton Waste Tire Pyrolysis Plant for sale: PYROLYSIS REACTOR: 5/10/15 Tons Of Unit Capacity FEEDING SYSTEM: Hydraulic Feeder CONDENSING SYSTEM: Square Box Condenser HEATING SYSTEM: Oil Burners And Gas Burners EMISSION CONTROL SYSTEM: Water Film Deduster DISCHARGING SYSTEM: U-Shape Screw Conveyor Features of the 10 Ton Waste Tire Pyrolysis Plant for sale: Advanced Choice The condensing system and emission control system of Mode C series provide better performance. Therefore itâ??s more efficient on production and emission control. High Emission control Stainless steel deduster with internal ceramic filters provide better purification of flue gas. It can meet higher environmental standard of more developing and developed countries. Quicker Installation The more integrated design makes installation easier and quicker.
Since 2005, Habricus Group is one of the biggest Exporters and suppliers of Lathe Machines, Milling Machines, Power Press, Hydraulic Press, Hand Press as per specifications required by customer.
Supplier: CNC machines, lathe machines, milling machines, power press, hydraulic press, waste tire pyrolysis plant, peb building structure
Waste tyre pyrolysis plant cost How to convert waste tyres to useful resources Now, it is no longer a problem. With 18 years' experience in the field of tyre pyrolysis, and continuous research, development and improvement, Doing group provides the latest waste tyre pyrolysis plant which has reached a high level in technology. The Waste tyre pyrolysis plant adopts the new green pyrolysis technology. Through the use of the tire pyrolysis oil plant, waste tyres can be effectively converted to fuel oil, carbon black and steel wire. The oil from tyres plant can be widely used as fuel oil in industries such as steel and iron and boiler factories, ceramics, power or chemical industries etc. And it can be used for generators to get electricity. Carbon black can be used for making construction bricks with clay, and also can be used as fuel. Steel wire can be recycled into smelting plant. The tyre pyrolysis oil market price is quite high in the market, which will surely get you tyre pyrolysis plant cost back soon as well as help relieving energy crisis.
The configuration of main systems of Model A Waste Tyre series pyrolysis plant: PYROLYSIS REACTOR: 5/10/15 Tons Of Unit Capacity FEEDING SYSTEM: Hydraulic Feeder CONDENSING SYSTEM: Horizontal Condensers HEATING SYSTEM Oil Burners And Gas Burners EMISSION CONTROL SYSTEM Water Film Deduster DISCHARGING SYSTEM U-Shape Screw Conveyor FEATURES of the Model A Waste Tyre Pyrolysis Plant for sale: Basic Choice to Start Model A series are the basic choices to start pyrolysis business of massive production capacity. Medium Emission Control Water film deduster is suitable for developing countries. It provides basic purification of flue gas. The air emission has no black smoke or bad smell. Onsite Installation The parts need to be assembed on site. Our engineer would travel to customer s site for installation and training service.
Capacity model 1Ton-15Ton Raw materials waste plastic Output fuel oil, carbon black, syngas Features of the Model A Waste Plastic Pyrolysis Plant for sale: Basic Choice to Start Model A series are the basic choices to start pyrolysis business of massive production capacity. Medium Emission Control Water film deduster is suitable for developing countries. It provides basic purification of flue gas. The air emission has no black smoke or bad smell. Onsite Installation The parts need to be assembed on site. Our engineer would travel to customer s site for installation and training service.
Since 2005, Habricus Group is Located in Industrial city Ludhiana in the state of Punjab, which is the important industrial city in India. We are in possession of group of highly competent technical personal, a market oriented experienced sales team. In the gesture of sincere cooperation, we strive to establish a promise keeping and quality guaranteeing sales and after service system in order to offer client perfect pre-sales consultation and after - sales service promptly. Our major products including gang type CNC Lathes, Slant bed CNC lathes, Turret CNC lathes, Swiss type CNC lathes and Whirlwind milling lathes (Micro-motor worm production machine). Turning & milling CNC lathes, Double spindle dual-channel CNC lathes, sewing Machine shuttle special grind. Its features space saving, low cost and diversified configuration etc. Meet the demand for precise processing of different products. Products widely used in the manufacturing of cars parts, motorcycles and accessories thereof, electronic industry, optical instruments, intelligent electrical appliances transmission accessories, clocks and watches as well as special motors etc. We have precise lathe equipment, complete quality guarantee system, prompt goods supply as well as perfect after - sales service. We ensure Habricus Group to be your first consideration when purchase high-precision machine tools. Customer's satisfaction are our motivation for progress and self-improvement We sincerely to be your best cooperation partner. Our products have CE, ISO9001, ISO9002 international certification
With the development of science and technology and the progress of society, automobiles have become a must for people to travel. With the increase in cars, the number of used tires replaced is huge. Moreover, waste tires cannot be repaired again, otherwise it may cause serious traffic accidents. So how to deal with these waste tires, and to avoid re-contamination of the environment? DoingGroup has developed a waste tire pyrolysis plant. This pyrolysis plant is a process that cracks waste tires into fuel oil, carbon black, and steel wire using the principle of pyrolysis chemistry. So how does the waste tire pyrolysis plant work ? 1. There are two options for feeding collected waste tires into the reactor: (1) Feed the collected waste tires directly into the reactor via a pusher; (2) The steel wire in the waste tire is first drawn out with a wire drawing machine, and then the waste tire is sent to the reaction kettle through the pusher device. This can reduce the damage of the wire to the reactor. 2. The reactor is heated with fuel or fuel. When the temperature reaches a certain height, the waste tire begins to crack into oil and gas. 3. The cracked oil and gas enters the condensing system and is liquefied into heavy oil and falls into the tank. The liquefied material will be recovered by the equipment and reused in the heating of the reactor. 4. Dust removal and deodorization of the heavy oil in the tank will result in fuel oil. 5. When the temperature of the reactor drops below 40 degrees, remove the carbon black (steel wire) from the reactor. The yield of various materials used for the operation of DoingGroup's waste tire pyrolysis plant is 45-50% for fuel, 30% for carbon black, 15% for steel wire, and 10% for non-condensable gases.
