Vd/vod ladle vacuum refining process strengthens blowing argon reasonably on the bottom of furnace; it can stir molten steel adequately and get ideal dynamics effect. If combining vd and lf, the furnace can get ideal molten steel refining temperature with easy structure and low cost. Both of the above process can dehydrogenize, denitrify, desulfurize, deoxidize under vacuum conditions and get the function of vacuum oxygen decarburization (vod) to achieve the purpose of refining super pure steel. Capacity 5-100t, purpose: vacuum ladle refining
VOD Vacuum Ladle Refining Furnace Vd / vod type vacuum refining furnace can adopt either single or dual station. Overhead, pit or vehicle-mounted arrangement can be selected for vacuum tank. Unscrewing and vehicle-mounted movement are optional ways for movement of the vacuum tank It consists of: Vacuum tank, vacuum tank cover and lifting mechanism of the cover, steel ladle, oxygen lance mechanism, vacuum charging device, temperature measurement and sampling and observation system, oxygen system, argon system, cooling water system, vacuum pump system, etc. Technical parameters Rated capacity
VOD Vacuum Ladle Refining Furnace Vd / vod type vacuum refining furnace can adopt either single or dual station. Overhead, pit or vehicle-mounted arrangement can be selected for vacuum tank. Unscrewing and vehicle-mounted movement are optional ways for movement of the vacuum tank It consists of: Vacuum tank, vacuum tank cover and lifting mechanism of the cover, steel ladle, oxygen lance mechanism, vacuum charging device, temperature measurement and sampling and observation system, oxygen system, argon system, cooling water system, vacuum pump system, etc. Technical parameters Rated capacity
The most powerful commercial condensing boiler in the world, the E-Compact Twist is available in a wide range of outputs of 25kW up to 150kW, and is ideal for business owners who are looking to run a more energy-efficient business. The only condensing pellet boiler in the world with a single heat exchanger, the E-Compact Twist condensing boiler can achieve efficiencies of up to 103%.
Argon oxygen furnace is a kind of refining furnace, which is characterized by side-blowing oxygen through the bottom tuyere with an immersion way. When the tuyere center is blown in with oxygen, argon and mixed gas of nitrogen, the proportion of argen and oxygen should be adjusted, then, it can achieve the purpose of decarburizing and retaining of chrome. Argon and nitrogen are used as cooling gas for tuyere ring to extend the life of tuyere. It can get the best operation by controlling the flow of the tuyere ring. And the flow of the tuyere center and tuyere ring can be controlled in master-control room. The burning loss of tuyere, refractories and chrome is influenced greatly by the temperature of molten steel. So we can offer a special online temperature measuring system to buyers. We adopt secondary combustion of top lance technology. It can increase the volume of cold material put into the vod and shorten the duration of smelting, and guarantee the continuous casting for multiple furnaces at last. We also use the charging system with a weigh on its multiple bunkers, which can be directly connected with control system of computer. Then the smelting cycle will be shortened and labor intensity will be reduced. This equipment has a control system of intellectualized smelting process, which can decrease the consumption of all kinds of raw materials and gas during the smelting, and guarantee a stable quality of products. New security design for smelting It is aiming at the plugging of lance and the back-flow of molten steel which caused by electricity interruption during smelting process. Aod series refining furnaces have a function to keep pressure of tuyere and contain uninterruptable power output to stop the above accidents, consequently improve the safety of smelting process. Package suitable for long distance sea transportation
Ladle refining furnace (a). Main application: ladle furnace is used for primary melting furnace(electric arc furnace, open-hearth furnace, converter)to refining molten steel, which is an important metallurgical equipment to the continuous casting, rolling. (b). Features: this equipment has the features such as atmospheric pressure arc heating, vacuum degassing, argon stirring, blowing oxygen feed wire, pressure or vacuum feeding, temperature measurement, sampling, tv camera and frequency observation functions. (c). Equipment consitution: 1. Ladle and ladle car; 2. Heating device (electrode control modes: manual control or automatic control using energy-saving bus bar and conduction arm). 3. Vacuum and detection system. 4. Hydraulic and control valve system. 5. Argon , oxygen, compressed air and water cooling systems. 6. Electrical control system (with plc control and crt image impersonation shown). 7. High voltage electric systems. 8. Large current line. Package suitable for long distance sea transportation
Electric arc furnace is using electricity as fuel source, and utilizes the arc high temperature produced by electrode and furnace charge to heat and melts the furnace charge. It is widely using in production of normal steel, high quality carbon steel, various alloy steel, stainless, various ferroalloys. It is the key equipment in steel making factories, foundry factories, ferrous alloys making factories and etc. Characteristic: Smelting temperature is flexible to be controlled, production needs. High heat efficiency, atmosphere inside furnace can be controlled. Can remove the phosphorus, sulfur, oxygen and other impurities and improve steel quality. Easy to control the chemical composition of steel, stable and high recovery rate of alloys. Equipment is simple and shorter technological process. Adoption of new technology: Optimization design Tubular water cooled furnace wall and furnace lid Eccentric bottom tapping (ebt) Copper-steel combined electrode arm Cluster type large sectional area water cooled cables Optimize large current system structure (energy-saving type) Proportional valves hydraulic system Basic level (plc) + procedure level ( industrial control computer) control system Frequency control technique Network technique Standard export packaging
Carbon Blocks used in furnace having a great alternative against Petcoke. As it has high melting power and cheap as compared to Petcoke. Here in India, we are a supplier and exporters of Carbon blocks. Parameters- Total moisture (Mt): 1.80% Ash(Aad): 13.07 Volatile matter (Vad): 13.94 Fixed Carbon (FCad): 77.88 Sulfur (S): 3.10
Argon oxygen furnace is a kind of ladle refining furnace, which is characterized by side-blowing oxygen through the bottom tuyere with an immersion way. When the tuyere center is blown in with oxygen, argon and mixed gas of nitrogen, the proportion of argon and oxygen should be adjusted, then, it can achieve the purpose of decarburizing and retaining of chrome. Argon and nitrogen are used as cooling gas for tuyere ring to extend the life of tuyere. It can get the best operation by controlling the flow of the tuyere ring. And the flow of the tuyere center and tuyere ring can be controlled in master-control room.
Electric arc furnace, refining furnace (lf vd vod), aod furnace, submerged arc furnace, electroslag remelting furnace, vd/vod vacuum refining furnace, induction melting furnace.
Electric arc furnace uses electricity as fuel source and utilizes the arc high temperature produced by electrode and furnace charge to heat and melt the furnace charge. It is widely using in production of normal steel, high quality carbon steel, various alloy steel, stainless, various ferroalloys. It is the key equipment in steel making factories, foundry factories, ferrous alloys making factories and etc. 5-100 ton, transformer 2500-80000kva
Ladle refining furnace is used to refine the molten steel from primary melting furnace (electric arc furnace, induction furnace, converter and etc.), meanwhile have the function of adjusting molten steel temperature, and be a buffer of the whole process. It is described to be soul of the best production line (primary melting furnace + lf+ ccm). It is widely used in refining all kinds of steel grade, such as ball bearing steel, alloy structural steel, tool steel, spring steel, carbon steel and etc. Capacity 20-150t, transformer rated capacity 3150-20000kva
Submerged arc furnace¡ait¡¡¥s also known as electric arc furnace or resistance electric furnace. It is mainly used to reducing smelting ore, carbonaceous reducing agent and solvent etc. Mainly adapts to production of ferrosilicon, ferromanganese, ferrochrome, ferrotungsten, silicon manganese alloy and other ferrous alloys, it is an important smelting furnace in metallurgical industry for production of industrial raw materials and calcium carbide and so on chemical raw materials. The working character is to use carbon or magnesia refractory materials as furnace lining, use self roasting electrode. Electrode inserts into the materials inside the furnace for submerged arc operation, using arc energy and current through the materials, and due to the resistance of the materials and produce energy to melt metal. It¡¡¥s a kind of industrial furnace which is worked continuously, charged material in succession, and tapped out metal or slag in intermittent. Capacity:3000kva-33000kva, smelting different ferroalloy by ores.
Construction: Steelmaking arc furnace inputs electric energy into furnace by graphite electrode. Electric arc producing between electrode tips and furnace burden is used as heat source to smelt steel. The heat source of electric arc furnace is electric energy. Atmosphere inside the furnace can be adjusted, which is helpful to melt steels containing easier oxidation of elements. Sh series three-phase steelmaking arc furnace is used to smelt high-quality carbon steel and all kinds of ferro-alloy steel. The designed volume is from 0.5-150t. And the rate power of transformer can Equipment constitution Purpose: Electric furnace transformer, short net, electrode lifting device, current conducting arm, furnace lid, furnace lid lifting and rotary device, furnace body, furnace titling device, ladle cart, water cooling system, compressed air system, hydraulic system, charging system, high voltage electric system, low voltage electric control system, basic automation and computer control system. Main parameter and chosen type Container
Construction: Steelmaking arc furnace inputs electric energy into furnace by graphite electrode. Electric arc producing between electrode tips and furnace burden is used as heat source to smelt steel. The heat source of electric arc furnace is electric energy. Atmosphere inside the furnace can be adjusted, which is helpful to melt steels containing easier oxidation of elements. Sh series three-phase steelmaking arc furnace is used to smelt high-quality carbon steel and all kinds of ferro-alloy steel. The designed volume is from 0.5-150t. And the rate power of transformer can Equipment constitution Purpose: Electric furnace transformer, short net, electrode lifting device, current conducting arm, furnace lid, furnace lid lifting and rotary device, furnace body, furnace titling device, ladle cart, water cooling system, compressed air system, hydraulic system, charging system, high voltage electric system, low voltage electric control system, basic automation and computer control system. Main parameter and chosen type Container
Purpose: it is used to melt plain steel, high-quality carbon steel and kinds of alloy steel. It's used to scrap steel operation, scrap steel and molten iron charging operation, scrap and pellet, pre-heating scrap, hot-pressing reduced iron, sponge iron, etc. Features: The primary loop series reactor can improve the system impedance to realize the secondary higher voltage. It operates with long arc and low current. The electric arc is stable and the arc power is high. Various performance indicators approach direct current arc furnace. On-load voltage regulation is adopted during the operation of arc furnace. The structure of furnace body is frame type water cooling structure. The furnace shells up and down can be taken down. Proportional value is used to control electrode lifting, the rotary of furnace lid and the furnace body tilting. This device is installed with the whole set plc system and computer control system, computer image monitoring system and neuron network artificial intelligent electrode control adjustment system. Container