Vd/vod ladle vacuum refining process strengthens blowing argon reasonably on the bottom of furnace; it can stir molten steel adequately and get ideal dynamics effect. If combining vd and lf, the furnace can get ideal molten steel refining temperature with easy structure and low cost. Both of the above process can dehydrogenize, denitrify, desulfurize, deoxidize under vacuum conditions and get the function of vacuum oxygen decarburization (vod) to achieve the purpose of refining super pure steel.
Capacity 5-100t, purpose: vacuum ladle refining
VOD Vacuum Ladle Refining Furnace Vd / vod type vacuum refining furnace can adopt either single or dual station. Overhead, pit or vehicle-mounted arrangement can be selected for vacuum tank. Unscrewing and vehicle-mounted movement are optional ways for movement of the vacuum tank It consists of: Vacuum tank, vacuum tank cover and lifting mechanism of the cover, steel ladle, oxygen lance mechanism, vacuum charging device, temperature measurement and sampling and observation system, oxygen system, argon system, cooling water system, vacuum pump system, etc. Technical parameters Rated capacity
VOD Vacuum Ladle Refining Furnace Vd / vod type vacuum refining furnace can adopt either single or dual station. Overhead, pit or vehicle-mounted arrangement can be selected for vacuum tank. Unscrewing and vehicle-mounted movement are optional ways for movement of the vacuum tank It consists of: Vacuum tank, vacuum tank cover and lifting mechanism of the cover, steel ladle, oxygen lance mechanism, vacuum charging device, temperature measurement and sampling and observation system, oxygen system, argon system, cooling water system, vacuum pump system, etc. Technical parameters Rated capacity
Electric arc furnace is using electricity as fuel source, and utilizes the arc high temperature produced by electrode and furnace charge to heat and melts the furnace charge. It is widely using in production of normal steel, high quality carbon steel, various alloy steel, stainless, various ferroalloys. It is the key equipment in steel making factories, foundry factories, ferrous alloys making factories and etc. Characteristic: Smelting temperature is flexible to be controlled, production needs. High heat efficiency, atmosphere inside furnace can be controlled. Can remove the phosphorus, sulfur, oxygen and other impurities and improve steel quality. Easy to control the chemical composition of steel, stable and high recovery rate of alloys. Equipment is simple and shorter technological process. Adoption of new technology: Optimization design Tubular water cooled furnace wall and furnace lid Eccentric bottom tapping (ebt) Copper-steel combined electrode arm Cluster type large sectional area water cooled cables Optimize large current system structure (energy-saving type) Proportional valves hydraulic system Basic level (plc) + procedure level ( industrial control computer) control system Frequency control technique Network technique Standard export packaging
Argon oxygen furnace is a kind of refining furnace, which is characterized by side-blowing oxygen through the bottom tuyere with an immersion way. When the tuyere center is blown in with oxygen, argon and mixed gas of nitrogen, the proportion of argen and oxygen should be adjusted, then, it can achieve the purpose of decarburizing and retaining of chrome. Argon and nitrogen are used as cooling gas for tuyere ring to extend the life of tuyere. It can get the best operation by controlling the flow of the tuyere ring. And the flow of the tuyere center and tuyere ring can be controlled in master-control room. The burning loss of tuyere, refractories and chrome is influenced greatly by the temperature of molten steel. So we can offer a special online temperature measuring system to buyers. We adopt secondary combustion of top lance technology. It can increase the volume of cold material put into the vod and shorten the duration of smelting, and guarantee the continuous casting for multiple furnaces at last. We also use the charging system with a weigh on its multiple bunkers, which can be directly connected with control system of computer. Then the smelting cycle will be shortened and labor intensity will be reduced. This equipment has a control system of intellectualized smelting process, which can decrease the consumption of all kinds of raw materials and gas during the smelting, and guarantee a stable quality of products. New security design for smelting It is aiming at the plugging of lance and the back-flow of molten steel which caused by electricity interruption during smelting process. Aod series refining furnaces have a function to keep pressure of tuyere and contain uninterruptable power output to stop the above accidents, consequently improve the safety of smelting process. Package suitable for long distance sea transportation
Ladle refining furnace (a). Main application: ladle furnace is used for primary melting furnace(electric arc furnace, open-hearth furnace, converter)to refining molten steel, which is an important metallurgical equipment to the continuous casting, rolling. (b). Features: this equipment has the features such as atmospheric pressure arc heating, vacuum degassing, argon stirring, blowing oxygen feed wire, pressure or vacuum feeding, temperature measurement, sampling, tv camera and frequency observation functions. (c). Equipment consitution: 1. Ladle and ladle car; 2. Heating device (electrode control modes: manual control or automatic control using energy-saving bus bar and conduction arm). 3. Vacuum and detection system. 4. Hydraulic and control valve system. 5. Argon , oxygen, compressed air and water cooling systems. 6. Electrical control system (with plc control and crt image impersonation shown). 7. High voltage electric systems. 8. Large current line. Package suitable for long distance sea transportation
Supplier: Electric arc furnace, refining furnace (lf vd vod), aod furnace, submerged arc furnace, electroslag remelting furnace, vd/vod vacuum refining furnace, induction melting furnace
Electric arc furnace uses electricity as fuel source and utilizes the arc high temperature produced by electrode and furnace charge to heat and melt the furnace charge. It is widely using in production of normal steel, high quality carbon steel, various alloy steel, stainless, various ferroalloys. It is the key equipment in steel making factories, foundry factories, ferrous alloys making factories and etc. 5-100 ton, transformer 2500-80000kva
Ladle refining furnace is used to refine the molten steel from primary melting furnace (electric arc furnace, induction furnace, converter and etc.), meanwhile have the function of adjusting molten steel temperature, and be a buffer of the whole process. It is described to be soul of the best production line (primary melting furnace + lf+ ccm). It is widely used in refining all kinds of steel grade, such as ball bearing steel, alloy structural steel, tool steel, spring steel, carbon steel and etc. Capacity 20-150t, transformer rated capacity 3150-20000kva
Argon oxygen furnace is a kind of ladle refining furnace, which is characterized by side-blowing oxygen through the bottom tuyere with an immersion way. When the tuyere center is blown in with oxygen, argon and mixed gas of nitrogen, the proportion of argon and oxygen should be adjusted, then, it can achieve the purpose of decarburizing and retaining of chrome. Argon and nitrogen are used as cooling gas for tuyere ring to extend the life of tuyere. It can get the best operation by controlling the flow of the tuyere ring. And the flow of the tuyere center and tuyere ring can be controlled in master-control room.