Nicore India Market Leader Toroidal Transformer Core Manufacturers and Suppliers for Industries in CRGO Magnetic Cores. Our Toroidal Transformer core is basically a wound grain-oriented silicon strip containing approximately 3% of silicon to the circle or another form. Which can be in different types and different shapes according to customer wishes and projects.
(1) uncut, non-impregnated.
(2) uncut, lightly impregnated with epoxy varnish.
(3) cut, fully impregnated with epoxy resin.
(4) multi-cut, fully imprenated with epoxy resin.
(5) assembled with plastic cases [pp, maximum working temperature 110thickness 0.4~0.8mm].
(6) green epoxy coating [maximum working temperature 180thickness 0.20~0.50mm].
(7) black epoxy paiting.
Material:
High quality crgo steels with low iron-loss and high permeability in thickness of 0.23mm, 0.27mm and 0.3mm.
Characteristic:
It is toroidal and wounded in the same direction of closed flux path, no magnetic leakage, so its magnetic performance is best. The coil winding is easy and high efficiency with toroidal winding machine.
Application:
Toroidal core is widely used in 50hz and 400hz transformers, current transformers, reactors, chokes and other magnetic components of electronic equipment.
Step into a new era of transformer design with our Toroidal Core. The toroidal shape offers unique advantages, providing superior magnetic properties and reduced electromagnetic interference. Ideal for a variety of applications, this core is a compact, efficient, and reliable solution for professionals seeking high-performance transformers.
The advancement in technology of high frequency inverters has culminated in several advantages. Some of those incl ude the physical size of the inverter being smaller, a lighter weight of the individual unit and a higher efficiency of the working unit. The main transformer is heart of a power inverter, with a working frequency up to more than 20kHz. The transformer, in the past, was made from a core of silicon steel, but that can no longer meet the technical requirements of today's industrial and technological world. Though Ferrite has a lower loss at high frequencies, but it has a lower saturation flux density and not much reduction in volume and weight, further more, the ferrite metals have lower curie temperatures and less thermal stability. In contrast, Fe-based nano-crystalline structure material has much better magnetic properties. This material integrates the advantages of silicon steel, NiFeNb alloy and ferrite resulting in high flux density, high permeability, low currency loss, and good thermal stability, making it the best material for manufacturing power inverter cores.
Toroids have the best possible shape from the magnetic point of view. The flux path is completely closed so the capabilities of the ferrite are fully exploited. Especially for high permeability ferrites
the effect of even a minor airgap in the magnetic circuit
can spoil up to 50% of the effective permeability. A further
advantage is the very low leakage fi eld which makes it a
suitable shape for power and pulse transformers.
Ring cores are mainly used for pulse- and wide band transformers and interference suppression coils but also in
special power supplies.
18338 Toroidal Core Suppliers
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For Toroidal Cores
TCW Series will operate with a wide range of steel qualities, producing outside
transformer core diameters ranging from 8 mm to 250 mm with a range of strip
width from 3 to 100 mm. The machine will strictly adhere to the core winding
specifications as it is manufactured to highest engineering parameters
activating advanced electronics in logic control sequences. The integral welder
is also under fully automatic control of the HMI and PLC that brought into
operation at the beginning and end of the transformer core winding cycle. The
welding system has been selected to complement the associated engineering
standards of the TCW Series to give the highest degree of reliability.
Main characteristics of amorphous core winding machine
1. The winding machine is made of unidirectional winding, automatic cutting and automatic welding,
2. The continuous feeding of the winding machine adopts constant tension control to ensure the product tightness, size consistency and adjustable tension.
3. The feeding trough of this machine guides and corrects the feeding. Easy adjustment, wide width range
4. The unique design of the cutter is made of special steel, which will not cut cracks. It is durable and maintenance free for life
5. Good consistency of welding machine, adjustable current, suitable for welding of various materials, good stability
6. The mechanical winding adopts Siemens Servo motor to drive the winding needle through the synchronous belt, which is more accurate, reliable and fast than that of the traditional mechanism driven by the auxiliary structure such as motor, so as to ensure that the size and number of turns of amorphous tape are consistent, and the quality is effectively improved.
7. This machine adopts photoelectric control, so that the positioning is accurate, the operation is more stable and reliable, the winding productivity of the machine is improved, and the failure rate is reduced.
Technical parameters:
Inner diameter of iron core: 2-45mm
Outer diameter of iron core: 3-60mm
Core height: 3-25mm
Power supply: AC220 V, 50 Hz
Power: 1.2kW
Note: those not in the above scope can be customized according to customer requirements.
1. The winding machine is made of unidirectional winding, automatic cutting and automatic welding,
2. The continuous feeding of the winding machine adopts constant tension control to ensure the product tightness, size consistency and adjustable tension.
3. The feeding trough of this machine guides and corrects the feeding. Easy adjustment, wide width range
4. The unique design of the cutter is made of special steel, which will not cut cracks. It is durable and maintenance free for life
5. Good consistency of welding machine, adjustable current, suitable for welding of various materials, good stability
6. The mechanical winding adopts Siemens Servo motor to drive the winding needle through the synchronous belt, which is more accurate, reliable and fast than that of the traditional mechanism driven by the auxiliary structure such as motor, so as to ensure that the size and number of turns of amorphous tape are consistent, and the quality is effectively improved.
7. This machine adopts photoelectric control, so that the positioning is accurate, the operation is more stable and reliable, the winding productivity of the machine is improved, and the failure rate is reduced.
2ã?? Technical parameters
Application: used for producing permalloy iron core, suitable for winding ring, square, rectangular, C-shaped transformer core.
2. Die diameter: 6-80mm
Maximum outer diameter of winding: 50-100 mm
Steel sheet width: 5-50mm
Thickness of steel sheet: 0.15-0.6mm
Alignment accuracy of both sides of iron core: < 0.2mm
Power supply: AC220V 50 / 60Hz
Air source: 8kgf / cm
Equipment weight: about 650kg
Note: the iron core specification depends on the model, which can be customized according to customer requirements.
Due to the high saturation fl ux density
of iron powder (950...1600 mT) these
ring cores are very suitable for output
chokes carrying high DC currents.
Another application is found in lamp
dimmers as ballast choke.
The cores are made of electrolytic iron
powder, mixed with a small amount of
resin for insulation. They are coated
with polyamide 11 (thickness 0.1 - 0.3
mm). The isolation voltage between
core and winding is up to 1500 V.
We have passed ISO9001:2015,CE,SGS approval and IEC report
We can provide many other inductors.
Frequency: 50Hz to 500kHz
Operating temperature: -40 to +105 ° C
Separated windings for minimum inter winding capacitance
1 layer windings for highest common mode impedance over widest frequency range
Wound on nylon casing to protect windings
Available in vertical or horizontal mount
Application:
Power line filtering, EMI/RFI for switch mode power supplies.
Product Description
Toroid core datas COILFORMER DIMENSIONS (mm)
TYPE OD ID H MASS (G)
T3.0
3.05
1.27
1.27
0.04
T3.9
3.94
2.24
1.3
0.05
T3.9/2
3.94
2.24
2.0
0.07
T4.0
4.0
2.4
1.6
0.06
T5.8
5.84
3.05
1.52
0.1
T5.8/3
5.84
3.05
3.0
0.3
T6.3
6.3
3.8
2.5
0.2
T9.5
9.53
4.75
3.17
0.8
T10
10.0
6.0
4.0
0.9
T12.5
12.5
7.5
5.0
1.8
T13.3
13.3
8.3
5.0
1.8
T14
14.0
9.0
5.0
2.0
T15
15.0
10.4
5.3
2.4
T16
16.0
9.6
6.3
3.7
T17
17.0
10.7
6.8
4.4
T20/7
20.0
10.0
7.0
7.6
T22
22.1
13.7
6.35
6.8
T23/8
22.6
14.7
7.6
8.1
T23/9
22.6
14.7
9.2
9.8
T25/10
25.3
14.8
10.0
16
T25/12
25.3
14.8
12.0
19
T25/15
25.3
14.8
15.0
24
T25/20
25.3
14.8
20.0
33
T29
29.5
19.0
14.9
27
T30
30.5
20.0
12.5
25
T34/10
34.0
20.5
10.0
27
T34/12.5
34.0
20.5
12.5
33
T36
36.0
23.0
15.0
43
T40
40.0
24.0
16.0
61
T42
41.8
26.2
12.5
48
T50
50.0
30.0
20.0
118
T58
58.3
40.8
17.6
115
T100
102
65.8
15.0
330
We can provide SMD power inductor and many other inductors.
We have attained RoHS, ISO9001 certificates. The good quality and low in price with high prestige attracted more customers. If you are interested in our products, please told us what kinds of products you need and more information on it. We can supply samples according your requirements.
different types of silicon steel / electrical steel / CRGO / CRNGO Magnetic tape wound cores for transformer sensor etc.
Material Property: CRGO&CRNGO
Material Brand: Baosteel, NSC, JFE, TKS, POSCO, NLMK
Material Thickness: 0.05mm, 0.08mm, 0.1mm, 0.23mm, 0.27mm, 0.3mm, and 0.35mm.
Certificate: RoHS 2011/65/EU
Technics: tape winding
Products Frequency: 50-5K HZ
Products Shapes: C E O & Customized
Mechanical Properties: low power loss per cycle / low core loss / high permeability
Application: transformer, sensor and magnetic components of electronic equipment; Automobile Sensor, Solar Inverter, Smart Home
CRGO Tape wound Cores
wind one long continuous silicon steel tape tightly into a spiral
advantage: no air gap, high magnetic properties, easy to roll
weakness: difficult to wind large cores and realize mechanized
Welding ï¼?Spot welding is firm and smooth, and does not weld through two layers
Winding ï¼?winding is tight, the start and end of the sheet can not be turned up
Planeness ï¼?surface unevenness is less than 0.1mm
Fineness ï¼?No crystalline fine particles (no crystalline fine particles on the cut surface)
Cut face ï¼?No obvious crack on the cutting face (no light transmission and peeling between layers)
Surface ï¼?Visually without burrs, rust, or deformation (to control deformation within tolerances)
Products ï¼?Do not contain Pb\Cd\Hg\Cr\PBBs\PBDEs
Product Brief
The winding equipment is widely used in the winding of silicon steel core. This equipment is suitable for winding circular, square, C-shaped, rectangular and other silicon steel cores. The whole process of machine production is controlled by computer, and the whole process of feeding, bucking, topping, winding, cutting and welding is monitored in a closed-loop way, which is fast, efficient, stable and does not require special personnel to watch.
Main characteristics
1. Automatic feeding, clamping and hooking, winding, cutting and punching, welding and receiving the core with high speed and efficiency.
2. PLC system and HMI touch screen to control servo motors, moving parts and pneumatic components .
3. Continuous feeding, adjustable tension, accurate counting, closed-loop monitoring, automatic alarm.
4. Equipped with laser welder.Automatic laser welding with perfect welding spot, and pick up cores by machine hand.
5. Winding Core: ID=�¦8-40mm, OD Max=�¦50mmï¼?Height=6-25mm.
technical parameter
Inner diameter of iron core: 8-260mm
Outer diameter of iron core: 50-300 mm
Steel sheet thickness: 350.18 mm
Steel sheet width: 5-120mm
Alignment accuracy of both sides of iron core: 0.2mm
Intelligent full-automatic ring coil winding machine
Application:used for winding ring transformer core, current sensor core, toroidal nano core, amorphous core, permalloy cores, etc.
Power supply:220V/110V 50/60HZ
Air pressure: 0.6Kpa-0.8Kpa
Max wire diameter:0.2mm
Max wire diameter:0.05mm
Max finished outer diameter:35mm
Max finished inner dia:6mm
Max finished height:20mm
Cable motor: Hybrid stepping motor
Main motor:servo motor
Winding Speed:Adjustable, the maximum speed is 1400rpm
Co-based amorphous core in plastic container
1. high permeability
2.Thickness (1820 mkm)
3. Annealing in transverse field, permeability more than 100000, very low loss, flat hysteresis loop
4. Common-mode filter chokes, current transformers, including for precise electronic electricity meters, protective cutout, High Frequency power transformers in SMPS, audio transformers, etc.
5.D from 4-32mm
Ribbon wound magnetic core is placed into hard protective container of glass-polyamide and mechanically fixed with silicone sealant.
Co-based amorphous ribbon wound magnetic core is placed into hard protective container of glass-polyamide and mechanically fixed with silicone sealant.Size veries:outer D =4-32mm.The container has rounded edges and is designed for direct winding of a thick wire. The container provides reliable mechanical protection and preservation of amorphous material's properties. All materials comply with UL94V-1 / 0.
1. High permeability
2.Thickness (1820 mkm)
3. Annealing in transverse field, permeability more than 100000, very low loss, flat hysteresis loop
4. KEY FEATURES OF THE AMORPHOUS MATERIAL:
Induction amplitude, Bm (25C) 0.59 T
Induction amplitude, Bm (90C) 0.50 T
Curie temperature, Tc 220C
Operating temperature range -60C ... 100C
Magnetostriction less than 0.110^-6
Typical permeability (10 kHz) - 120 000
Typical permeability (100 kHz) - 35 000
Serial/Model NO.: NPS-L184060
AL(nH/N2): 135
Perm(ª¦): 60
Bare Core OD(mm/inch): 46.74/1.840
Bare Core ID(mm/inch): 24.13/0.950
Bare Core HT(mm/inch): 18.03/0.710
Coated Core OD(mm/inch): 47.63/1.875
Coated Core ID(mm/inch): 23.32/0.918
Coated Core HT(mm/inch): 18.92/0.745
Magnetic Material: FeSi
CoreLoss: Lowest
DCBias: Better
Curie Temp.: 450
Flux Density(G): 8000
Available OD Size: From 0.140inch to 3.063inch
Available Permeabilities:26,60,125,147,160,173,205,250
Available sharp toroidal ,E,U,etc.
NPS-L coresmaterials made from Fe-Si-Al alloy are developed to match MPP cores materials made from Ni-Fe-Mo alloy. The two kinds have the same performance,NPS-L's cost is much lower.
Characteristics:
Binding with inorganic only.Neither aging nor instability issue. No noise
Customized service: We provide special products according to customer's requirements, like customized appearance or characteristic, especially high efficiency
Lower cost than MPP cores
Our NPS cores are iron, silicon, and aluminium alloy distrubute.have good temperature stability,significantly lower loss than powder iron cores,good DC Bias performance, low magnetostriction, lower cost than MPP magnetic cores.
Specialty of product
Binding with inorganic only
Neither aging nor instability issue.
No noise
Customized service: We provide special products according to customer's requirements, like customized appearance or characteristic, especially high efficiency.
Serial/Model NO.: NPS157075
AL(nH/N2): 101
Perm(ª¦): 75
Bare Core OD(mm/inch): 39.88/1.570
Bare Core ID(mm/inch): 24.13/0.950
Bare Core HT(mm/inch): 14.48/0.570
Coated Core OD(mm/inch): 40.69/1.602
Coated Core ID(mm/inch): 23.32/0.918
Coated Core HT(mm/inch): 15.37/0.605
Magnetic Material: FeSiAl
CoreLoss: Medium
DCBias: Good
Curie Temp.: 600
Flux Density(G): 10000
Available OD Size: From 0.140inch to 3.063inch
Available Permeabilities:26 Tto 173ª¦
Advantages:
NPS and Sendust have the same performance.
but its cost is significantly lower than that of Sendust.
Core loss lower than 300MW/cm3.ú¿100Gauss,50KHzú¬
Wide range of permability:26--173 ª¦
Applications:
PFC chokes for server/PC
Switching regulator inductors
In-line noise filters
High Q filters
EMI filters
Output chockes for general
Characteristics:
Iron,silicon,and aluminium alloy distributed;
Good temperature stability;
Significantly lower loss than powder iron cores;
Good DC Bias performance;
Low magneticostriction;
Lower cost than MPP core
