blet width :B500-B2200 Max speed: 5m/s Maximum carrying capacity:1T/h wooden case,or according to customer requirements
Belt conveyor is widely used in metallurgy, coal, chemical, hydropower and so on for transporting bulk materials and final products. It features simple structure, convenient installation and big capacity.
Scraper speed reducer is mainly composed of upper box, lower box, one axis assembly, two axis assembly, three axis assembly, four axis assembly, bearing, gear, seals and so on. At present, the different parts of the scraper reducer are mainly lubricate by grease, oil immersion and splash. The main lubricants of plate scraper reducer are no. 150 extreme pressure gear oil or No. 22 hyperbolic gear oil and No. 2 sodium base grease. The bearings and gears on the second, third and fourth shafts of the scraper reducer are lubricated by splashing oil. Scraper reducer in the oil, follow the strict and accurate principle, can not be mixed with different grades of lubricating oil. Lubricating oil shall be loaded from the top viewing hole when the scraper reducer is being lubricated, and the amount of lubricating oil shall be kept at one third of the circle arc bevel gear. After the new reducer is put into use for 200 hours, the oil inside the reducer should be released, cleaned and changed. After the initial cleaning and oil change, wash and oil change every 1000 hours. When the reducer is working, it should be cleaned and changed for oil when the following conditions occur visually. Oil appears to deposit dirt, particulate sediments. The oil darkens, turns black, and even gives off an unpleasant smell. Brown gelatinous material appears on parts of reducer, corrosion marks appear on the surface of parts. Oil body flow difficulty. There are some situations need to be tested, in the reducer lubricating oil sundry content more than 2%, metal abrasive more than 0.5%, water content more than 2%, the need to clean oil change. In strict accordance with the requirements of the timely scraper reducer lubrication, cleaning and oil change can prolong the cycle of the reducer. Henan Shuangzhi Machinery Equipment Co., LTD. Production reducer, axle assembly, two axle assembly, three axle assembly, four axle assembly, arc bevel gear, if there is a need, you can telephone consultation, Shuangzhi machinery is looking forward to working with you.
The middle trough of the scraper machine is also called the slop or trough is the fuselage of the scraper conveyer, which is composed of the middle plate and the groove side steel, etc. The upper trough to transport coal and the lower trough for the scraper chain to be fixed with bolts in the return journey. Double small series to take you to understand the scraper conveyor under the middle trough. Scraper conveyer transport coal and other goods of the main carrier, the middle trough according to the production process to divide, can be divided into the welding middle trough and the casting middle trough. The welding middle groove is mainly composed of groove top steel and middle plate. There are two types of groove top steel, one is M-shaped groove top steel and the other is E-shaped groove top steel. As the name implies, these two types of groove top steel are shaped like capital letters M and E. The central trough of the scraper is mainly used as a channel for transporting coal. Usually a section of the middle groove is composed of two 1.5 meters long groove steel and two middle plates. After the two middle plates are welded to the groove steel, the upper and lower layers are formed, in which the scraper chain runs. The state has clear standards for the steel used to weld the groove top steel of the middle slot, while the middle plate is selected in accordance with the actual application, with ordinary 45 steel, 16 manganese, or other materials, and in order to increase the wear resistance, you can add welding wear strip above. Through the above description, have a basic understanding of the central slot of the scraper, Henan Shuangzhi production chute, scraper and other easy to wear parts, sprocket components new and repaired, structural parts. Welcome new and old customers to consult the factory.
DT fixed belt conveyor has a feature of large capacity, simplified construction, easy maintenance, standardized components. DT conveyor of belt is widely used in mining, metallurgy, chemical and other production sectors. It is used to transport relax material and member goods, according to the request of transport technology. It can be used in single, multiple or combined with other equipment to form horizontal or incline transportation system to satisfy different production line arrangement needs. 1. The DT conveying quantity is worked out by the following conditions: material density is between 1.0t/m3-1.6t/m3; conveyor obliquity is less than 18o and the material stockpile angle is 30o. 2. Density of material is less than 2.5t/m3. 3. The DT conveying length is not restricted to the form; different length can be manufactured according to customers' demands.
The scraper produced by Henan Shuangzhi is mostly made of materials of 27SiMn, 40Cr and 40Mn2. After forging, the strength, hardness and toughness of the above three materials are all improved, and the abrasion resistance and bending resistance are also greatly improved. The specific processing technology of scraper is as follows: blanking â?? heating â?? forging blank â?? punching â?? removing burr â?? tempering â?? shot blasting â?? surface treatment â?? quality inspection. Forging process is the key of processing technology. After the blank is heated in the reheating furnace, the blank is made by forging hammer. During the forging process, the oxide skin on the blank surface is knocked off, and the depth and hardness of the hardening layer of the scraper blank are more guaranteed. Henan Shuangzhi supplies the following types of scraper: 101S-01 scraper, 150S0117-1 scraper, 5GL02-2A scraper, 1GL3-1 scraper, 43GL03-1 scraper, 77GL3-1 scraper, 3S001-00/14 scraper, 8GL04-1 scraper, etc. More scraper models can contact us for verification, provide drawings can also provide customized services. Scraper is only a small part of our business, Henan Shuangzhi machinery mainly produces and manufactures all kinds of coal parts forgings, scraper parts, transfer machine parts, hydraulic bracket parts, etc., Henan Shuangzhi all involved. If you need coal parts forgings, you are welcome to contact us. All staff of Henan Shuangzhi will serve you wholeheartedly.
The gear track of the scraper is installed on the gear track seat of the middle slot, which is the track supported and guided by the shearer. It is an important support point for the stability of normal coal mining for the shearer to realize the haulage of the shearer relying on the tooth and rail pin tooth of the scraper. Therefore, scraper conveyor parts manufacturers remind you to use a more durable scraper conveyor gear track. At present, the teeth and rails of the plate scraper in the market mostly adopt the structural forms such as integral die forging, integral casting, split welding and forging welding. Fission welding type rack and forge welding type rack is a compound structure, by putting the two track plate and pin gear processing compound into an organic whole, due to welding and machining accuracy cannot be guaranteed, so prone to open the phenomenon such as welding, fracture, wear, these two kinds of structure of the rack can't meet the need of the high-power coal winning machine supporting the fully mechanized coal face. Although the whole cast gear track avoids the problem of gear track cracking to some extent, the casting strength obviously fails to meet the use requirements, which affects the coal mining efficiency. The integral die forging gear track is strengthened by heat treatment of alloy structural steel. It adopts die forging technology and completes the manufacturing process by a series of procedures such as forging, forming, trimming and punching. Therefore, the overall strength of the tooth and rail of the scraper is higher than the above three technologies, the pin tooth position and tooth shape processing accuracy is more guaranteed, can make the shearer and the tooth and rail better mesh, the impact force in the use process is also smaller, for the large power shearer, conveyor supporting use to provide a guarantee. The integral die forged gear rail can meet the required performance requirements and is more durable. After reading, you choose and buy which scraper gear rail heart roughly spectrum! Henan Shuangzhi produces various types of gear rail forgings, scraper forgings, sprocket components, etc. If you want to know more, you are welcome to contact us in time.
The E bolt is suitable for the scraper conveyer of the fully mechanized mining, and it is the common fittings of the equipment of the fully mechanized mining. The E bolt is used to fix the scraper on the chain (forming the chain of the scraper), and the chain of the scraper bypasses the sprocket for the stepless closed cycle operation to complete the coal transportation. The common material of Type E bolt is 40CR, which can also be determined according to customer's requirement. Common Types of E-bolts: 3TY-48, 3TY-02, 3TY-06, 113S011208-2, 54SA14-3, 121S03/01-4, 15GL-2, 2S06-2B, 4GL-1, 1GL3-2, 15GL01-2, 134S011609-2, 90S012107-2, etc. Specifications of Screw thread of E-bolts: Using M24 studs or M30 studs, some manufacturers will produce some custom bolts, using different studs, there are M22, M26 and other non-standard bolts. The studs of the same standard are slightly different, such as type E bolts of 90S, which are divided into M24*2 filaments and M24*3 coarse filaments. Type E bolts of scraper accessories belong to vulnerable parts, so most commonly used bolts are in stock, from material to processing technology to meet customer requirements. Need scraper, bolt, dumbbell pin and other easy to wear parts, welcome to inquire.
The guard plate, also called tongue plate, is suitable for the scraper conveyer, which is located in the head part of the scraper conveyer and belongs to easy wear parts. It is used with the chain splitter. The use of the guard plate facilitates the disassembly of the chain splitter, shorens the maintenance time of the scraper conveyer and improves the utilization rate of the equipment. According to the scraper model plate can be divided into: 630, 730, 800, 830, 880, 900, 1000, 1200 and so on. According to the different use position of the guard plate can be divided into: head guard plate, tail guard plate. According to the supporting main engine plant is divided into: Zhangjiakou coal machine, Shandong mining machine, Shanxi coal machine factory, Northwest Run cattle, Zheng coal machine and so on. According to the type of use can be divided into: scraper tongue plate assembly, transfer machine tongue plate assembly. Installation method of guard plate: the two ends of the plate are fixed with a chain dipper which is symmetrical and perpendicular to the tongue plate, and the chain dipper bolts are arranged symmetrically in the middle of the two chain dippers, and the outer side of the chain dipper is respectively provided with two fork sleeves which can be attached to the upper limit of the pin shaft on the head shell of the conveyor. If you need coal mine conveyor guard plate, you are welcome to contact us in time.
The beam is also called the press plate.The material of the beam is 40Cr.There are two main production processes of beam,forging and casting.After forging,the beam has better strength , toughness and mechanical property. Function: The beam is used to press the chain on the scraper,which is fixed by bolts and is a part of the link chain. The working position of the beam of the coal mine scraper conveyor is located in the middle part of the scraper conveyor. The chain and the scraper are fixed together to form the scraper chain by cooperating with the single-head bolt. Therefore, the function of the beam of the coal mine scraper conveyor is the same as that of the E-bolt and U-bolt. The scraper chain is placed in the central trough of the scraper conveyor, and is driven by the sprocket assembly and other driving departments to transport coal operations. More coal mine scraper conveyor beam and other coal machine parts information, information, welcome to consult Henan Shuangzhi machinery understanding. If you have any purchase requirement in terms of beams, please feel free to contact us.
The hydraulic chain tensioner has the following advantages: (1) The braking mode is reasonable and reliable. In the large scraper conveyor, the excessive torque can not be braking through the brake disc, and the hydraulic motor tight chain system internal braking function braking, the way is more reasonable, more reliable. (2) Low fastening speed is conducive to control. The hydraulic motor tightens the chain, the motor speed is 100 RPM, after the reducer, the drive sprocket speed is lower, the chain speed is lower, more conducive to control. (3) Simple operation, more conducive to control. Compared with the brake disc chain tightening device, the scraper conveyor hydraulic motor chain tightening system only needs to pull the operation handle or press the operation button, and the hydraulic system can complete the chain tightening. (4) High safety factor. Hydraulic motor chain fastener has the advantage of hydraulic system, compared with the brake disc chain fastener of mechanical brake, overload unloading and transmission torque is more stable, high safety. Scraper conveyer hydraulic motor tight chain system progress day by day, together with the coal mine fully mechanized working face automation degree more and more high, will become the future coal machine configuration mainstream. Henan Shuanzhi production of various types of hydraulic chain, brake disc chain, about more scraper accessories, you are welcome to telephone consultation.
Compared with the casting process, the forging process of 17GL7-1 scraper conveyer can make the hardness, strength and service life of the scraper more in line with the service requirements. But the forging process of 17GL7-1 scraper is difficult to be controlled in the actual production process. The following coal manufacturers double zhi machine will give you the introduction of 17GL7-1 scraper forging process of the three points. 1. Heat the scraping slab The main purpose of heating 17GL7-1 scraper blank is to increase its hardness, toughness and service life. When 17GL7-1 scraping slab is heated and tempered, the oxide layer on the surface of the slab is constantly knocked out to ensure the hardness and toughness of the product, and meanwhile, the smoothness and flatness of the surface of 17GL7-1 scraping slab is also ensured. In the process of shaping the billet, the temperature should be lowered to about 1100 degrees Celsius to achieve a good shaping effect and increase the plasticity of the scraper. 2. Control of quenching temperature After being heated and tempered, the 17GL7-1 scraper needs to be put into water to be quenched, so that the hardness and strength of the 17GL7-1 scraper are strong. Quenching temperature control is the key and difficult point in the forging process of scraper. Good temperature control can ensure the quality of the scraper and the surface flatness. If the temperature difference is too big, it will lead to the surface of the scraper crack. In quenching, the need to choose the appropriate quenching temperature according to different scraper material. When quenching, field tests should be carried out to control the hardness value. After the scraping plate quenching, but also for the scraping plate residual temperature treatment. 3. Impact energy of a forging hammer China's scraper conveyor production started late, the initial use of the type of die forging hammer is relatively small, the hardness and quality of the die forging hammer is greatly limited, the impact energy of the die forging hammer is far unable to reach the production of the strike energy required by the scraper. The hydraulic force is then used to increase the impact energy of the hammer. The impact quality of the die forging hammer meets the requirements of the scraper manufacturing, the production of 17GL7-1 scraper quality, hardness can be qualified. The above is the key and difficult points of 17GL7-1 scraper forging process. Henan Shuangzhi Machinery Equipment Co., Ltd. based on the coal machine industry for many years, mature technology, diversified equipment, the production of coal machine parts forging strength, high hardness, strong toughness, well received by customers, if you have coal machine parts procurement needs, you are welcome to inquire, to visit the factory.
The mine sprocket assembly 23Z1702 is the driving part of the coal mine scraper conveyor. It is located at the tail of the 764 scraper, which drives the scraper chain to operate in the central trough of the scraper for conveying coal. Today we will work together with Henan Shuangzhi machinery to understand the mine sprocket assembly 23Z1702. Mineral sprocket assembly 23Z1702 has high strength, strong wear resistance, can withstand impact load, and has a certain toughness; Mine sprocket assembly 23Z1702 tooth size parameters design accurate, high processing precision, so that can ensure the chain socket and chain mesh well, reduce the chain jump, chain clip phenomenon. When installing the mineral sprocket assembly 23Z1702, the two bearing pedestals are respectively placed on the left and right side plates of the tailstock, and the sprocket assembly is fixed on the tailstock through the locating pin, which is convenient and fast to install. At the same time of installation, clean the rust-proof layer of the spline at shaft end of the mine sprocket assembly 23Z1702, scrub clean and apply butter. After the assembly of the mineral sprocket assembly 23Z1702 and the tail frame, industrial gear oil is injected into the oil tank through the sprocket assembly oil filling hole to ensure the normal operation and lubrication of the sprocket assembly 23Z1702. There are two kinds of sprocket assembly structure: split type and integral type. The mine sprocket assembly 23Z1702 is a split sprocket assembly, its structural features are: when the sprocket teeth wear can only replace the sprocket body or not the whole replacement, so that the maintenance cost can be saved to a certain extent. Mine sprocket assembly 23Z1702 is just one of many sprocket assembly scraper, as a transmission component, its wear replacement is also relatively common. And Henan Shuangzhi Machinery as a plate scraper accessories manufacturers, has been committed to the production and processing of sprocket components, improve sprocket wear resistance, extend the use cycle is what we have been doing, also welcome new and old customers to consult exchanges, hope to help you.
Scraper conveyor drive shaft belongs to the core accessories of sprocket shaft set, which mainly affects the key to the stable operation of the sprocket shaft drive system. Henan Shuanzhi main production chain wheel shaft group has many years of experience, but also a set of mature fixed processing process. The processing process is as follows: blanking â?? forging blank model â?? heat treatment â?? finishing (lathe and milling) â?? milling spline teeth at both ends â?? quenching â?? shaping â?? assembly with other parts of sprocket â?? test bench operation â?? inspection â?? painting â?? packaging. Precision machining process using CNC machine tools, especially cutting tools, to improve the efficiency and quality of processing. The main power of sprocket wheel comes from sprocket shaft. Henan Shuanzhi flagship product chain wheel shaft group, for each piece of accessories are carefully processed to meet customer needs, if you need to order, welcome to inquire.
FU chain conveyor is used for level design absorbs the domestic and foreign experience in the factory (or inclined ⤠15 ) new product conveying powdery, granular materials, the product has the advantages of novel structure, reasonable design, reliable operation, high efficiency and energy saving, long service life, the material in the sealed box body transport, dust little spillover. Conveying chain to track roller, wear less, the conveying device has been widely used in building materials, chemical, thermal power, food processing, mining and other industries, it has the characteristics of large conveying capacity, low energy consumption. The bulk of each particle exists between inner friction force and inner pressure, when the conveying chain conveyor and accessories for sport, bulk material subject to tension and conveying chain exercise the same direction in the machine, conveyor, the scattered pressure material particles within the increase, so that the friction force between the bulk material is increased. When the friction force is greater than the internal friction material and machine groove sidewall, bulk material along the conveying chain motion direction to move forward, and the internal pressure to ensure a steady state material layer, thus forming a continuous flow of the whole, like water in general. Company description: Henan Zhengzhou Mining Machinery Co., Ltd. Was founded in 1956, is designated units and the Ministry of Machinery Industry Henan Mechanical and Electronic Industry Department designated cement and washing equipment, after half a century of development, from the initial single production plants become an area of 60, 000 square meters, plant construction area of 35, 000 square meters, fixed assets of 100 million of existing research, design, development, manufacture, sale, installation, commissioning and training services for an integrated modern enterprise.
(1)Grade:G100(Grade C) (2)Size:10,14,18,22,26,30,34,38,42,48mm (3)Material:Steel (4)Function:Conveyor (5)Surface:Painted (6)Package:Drum on Pallet,Wooden Case (7)Our Main Products: US Standard:NACM90,NACM96,ASTM80 Standard G30,G43,G70 Germany Standard:DIN763,DIN764,DIN766,DIN5685A/C Chain British Standard Short/Medium/Long Link Chain EN818-2 G80 Chain
Henan Shuangzhi machinery as henan scraping machine accessories manufacturers, especially scraping machine accessories business is quite perfect, product variety, a relatively complete, the host has zhangjiakou manufacturer, shandong, shanxi coal, mining machine, the bull run of huainan longwall, linzhou heavy industry, etc., product categories such as scraping board, e type bolt, u bolt, beams, the sprocket shaft group, dumbbell pin, card block, guard board, dial the stopper, coupling and brake disk connected sets, central trough, chain tensioner, even pick up board, lap board, elastic plate, rack, rack pin, passes, headstock, tail carriage and so on. Scratcher accessories we Henan Shuangzhi do is relatively complete, but also to meet the needs of market customers Scratcher accessories, because of focus, so the quality is guaranteed. Henan scraping machine accessories manufacturers double of henan machinery in order to develop and market needs, product business is expanding, hydraulic support accessories, crusher accessories, move the tail accessories also have involved, as manufacturing, technology and equipment is our bottom spirit and strength, the customer need, we can do, support to sample processing, drawing processing, cooperative diversity, just to give customers a better service!
Scraper reducer is a special reducer produced for the coal industry, with high reliability, large bearing capacity, strong safety and other characteristics, with the role of reducing speed and increasing torque. Double record coal machine can produce reduction gear and its accessories, such as reduction gear one axis assembly, reduction gear two axis assembly, reduction gear three axis assembly, reduction gear four axis assembly. Reducer has the characteristics of large bearing capacity, high transmission efficiency, generally used for input shaft and output shaft are arranged in a vertical direction of the transmission device.
Material: C45# steel,40Cr,20CrMnTi,20Mn,Alloy Steel, 20MnTi, Cast Iron etc. Process: Forging, Machining, Hobbing, Milling, Shaping, Shaving, Grinding, Heat treatment. Heat treatment: High frequency quenching, heat treatment, hardened teeth Surface treatment: Blacking, galvanization, chroming, electrophoresis, or customer requirement HrC: 20CrMnTi - carburization -(58~62) C45# steel - high frequency -(40~45) Performance: High precision, high wear resistance, low noise, smooth and steady, high strength Model number: Standard or nonstandard Application: Tractor , feeding machinery , harvester , mining machinery etc.
S003-0102 sprocket assembly plays an extremely important role in the whole scraper conveyer. Its performance directly affects the production efficiency, product quality and service life of the scraper conveyer. S003-0102 sprocket assembly is mainly composed of bearing cover, bearing housing, roller, sprocket, shaft, floating seal, roller bearing and so on. Power output by the reducer, through the sprocket shaft to the sprocket spline, so that the sprocket drive scraper operation. The s003-0102 sprocket assembly is lubricated by thin oil, sealed by mechanical float, and lubricated by long distance. The s003-0102 sprocket assembly can be disassembled as a whole for easy maintenance without disassembling the transmission. 7S003-0102 sprocket components in the installation and use of daily maintenance, take preventive measures in advance, to extend the service life. If you need sprocket assembly, you are welcome to contact us in time.
