Magnesia Alumina Spinel Brick For Ladle Suppliers and Manufacturers

Magnesia Bricks Description Magnesia Bricks are alkaline refractory materials. These products have over 90% magnesium oxide content and adopt periclase as the principal crystalline phase. Magnesia Bricks can be divided into two categories of Burnt Magnesia Bricks and Chemical Bonded Magnesite Brick. They have excellent performance of superior high temperature mechanical strength and volume stability. Magnesia Bricks can service in the high temperature of 1750.. They are ideal products for glass furnace application. Magnesia Bricks Features: It is a kind of alkaline refractory product with periclase as main phase magnesite-alumina spinel clinker as basic material. the product has such characteristics as good temperature vibration, good strength and volume stability in high temperature. Magnesia Bricks Application Basic open-hearth furnace for steelmaking Electric furnace bottom and wall Permanent lining of oxygen converter Non-ferrous metal metallurgy furnace Hyperthermia tunnel kiln Lining of rotary cement kiln Heating furnace bottom and wall Regenerative chamber of glass furnace Magnesia Bricks Properties High Refractoriness Good alkaline slag erosion resistance High apparent initial softening temperature Good thermal conductivity High thermal expansion Magnesia Bricks Manufacturing Process Burnt Magnesia Bricks are manufactured with magnesite clinker as the raw material and fired in the high temperature of 1550~1600 after smashing, burdening, mulling and molding. High-purity products can be fired in the temperature that over 1750. Chemical bonded magnesite brick is produced with certain chemical bonding through mixing, molding and drying.

Insulation Bricks

Refractory Fire Brick

PRODUCT DATA SHEET ACID RESISTANT BRICK Material : RED SHALE Type Acid Resistant Brick Size (mm) 230 (LENGTH) X 115 (WIDTH) X 100,76,65,50,40,38,30,25 (THICK) Specification : ASTM C279, ASTM C410, IS 4860-1982 DESCRIPTION : We offer premium quality acid resistant bricks Red â?? Shale , tiles and special shapes. We also offer customized sizes as per clients' requirements. Our acid bricks comply with ASTM C279 Type-III, ASTM C410 Type H, L, and Indian Standard 4860 - 1982 Class-I for all applications where low absorption and high acid resistance is required. FEATURES OF ACID RESISTANT BRICK: Excellent resistant against wide range of chemicals except hydrofluoric acid, high abrasion resistance, low wearing properties, High Thermal resistant to sudden change in temperature AREA OF APPLICATION: Chemical Analysis (Average) Acid and Alkali Storage Tank Farms Demineralization plants and Water treatment plants Chimney inside lining, FGD linings Towers and Columns Process Vessels and Tanks Sewerage Treatment Plants and Lines Industrial Flooring and Bund Areas Chimney and Flue Gas Linings Hoppers and Chutes SiO266.4 Al2 0324 TiO21.1 Fe2 O31.1 K2 O + Na2 O2.5 NOT RECOMMENDED: HF acid or other fluoride solutions Heavy thermal shock Typical Physical Properties of GANESHAS Acid and Chemical Resistant Brick Characteristic RED SHALE ACID RESISTANT BRICK Test Standard Bulk Density, gm/cc - 2.3 to 2.35 ASTM C-20 -Water Absorption, % - 0.1 to 1.5 IS 4860-1968 Apparent Porosity, % -0.5 to 1.75 S 4860 Acid Solubility (H2SO4), Loss in Mass,% -0.1 to 1.8 ASTM C-279 Modulus of Rupture, PSI -2133 to 3555 ASTM C-67 Compressive Strength, Kg/cm2 - 700-900 IS 4860-1968 Abrasion Resistant , Volume in mm3 -69 to 85 EN 102 Surface Hardness, MOHS Scale - 7

PRODUCT DATA SHEET ACID RESISTANT BRICK Material : FIRECLAY Type Acid Resistant Brick Size (mm) : 230 (LENGTH) X 115 (WIDTH) X 100,76,65,50,40,38,30,25 (THICK) Specification : ASTM C279, ASTM C410, IS 4860-1982 DESCRIPTION : * We offer premium quality acid resistant bricks Red â?? Shale , tiles and special shapes. We also offer customized sizes as per clients' requirements. Our acid bricks comply with ASTM C279 Type-III, ASTM C410 Type H, L, and Indian Standard 4860 - 1982 Class-I for all applications where low absorption and high acid resistance is required. FEATURES OF ACID RESISTANT BRICK: * Excellent resistant against wide range of chemicals except hydrofluoric acid, high abrasion resistance, low wearing properties, High Thermal resistant to sudden change in temperature AREA OF APPLICATION: Chemical Analysis (Average) Acid and Alkali Storage Tank Farms Demineralization plants and Water treatment plants Chimney inside lining, FGD linings Towers and Columns Process Vessels and Tanks Sewerage Treatment Plants and Lines Industrial Flooring and Bund Areas Chimney and Flue Gas Linings Hoppers and Chutes SiO266.4 Al2 0324 TiO21.1 Fe2 O31.1 K2 O + Na2 O2.5 NOT RECOMMENDED: HF acid or other fluoride solutions - Heavy thermal shock Characteristic Fireclay Type Acid Resistant Brick - Test Standard Bulk Density, lbs/ft3 - 2.25 to 2.30 ASTM C-20 Water Absorption, % - 0.1 to 1.8 ASTM C-20 Apparent Porosity, % - 4.05 to 4.14 ASTM C-20 Acid Solubility (H2SO4), Loss in Mass,% - 6.1 to 6.8 ASTM C-279 Modulus of Rupture, Mpa - 14.6 ASTM C-67 Compressive Strength, PSI - 15500 to 17250 ASTM C-67 Abrasion Resistant , Volume in mm3 - 71 to 96 EN 102 Surface Hardness, MOHS Scale - 7 Thermal Conductivity, BTU-in/hr-ft-F - 6.94 to 7.12 ASTM C-236 Thermal Expansion Coefficient,in/in/Fx10-6 - 2.6 to 2.8 EN 103

Raw Bauxite: Bauxite is a soft, whitish to reddish-brown rock consisting mainly of alumina-bearing hydroxides, oxides of iron, silicon and titanium with impurities of Ca, Mg, Cr, V, P, Ga and other elements. Raw Bauxite is a major source of aluminium. Basic alumina containing minerals of Bauxites are gibbsite Al(OH)3, Boehmite g-AlO(OH) and Diaspore a-AlO(OH). We are a major Raw Bauxite Exporter based in Maharashtra (India) and catering to the diverse demands of several middle and eastern Asian countries. About Raw Bauxite: The processing of Raw Bauxite is done at a number of alumina refineries in the world. Bauxite can be processed at a low-temperature autoclave digestion (145 oC to 155 oC). Raw Bauxite can be used also for sweetening stage and for non-autoclave digestion in agitators (105 oC). About 85% of bauxite mined worldwide is used to produce alumina for refining into Aluminium metal and the balance 15% is processed and value added to make its way to other uses like refractory, chemical, cement, abrasives, etc. Aluminium is possibly the most versatile product with applications in almost every industry. Since Bauxite is the primary source for Aluminium there will always be an ongoing promising demand for the same. Application & Uses of Bauxite: Raw Bauxite is successfully used for metallurgical grade alumina production besides applications in the cement industry, alumina chemical, steel, alum, energy industries, flame-retardants, etc. Bauxite is used in : - Aluminium - Cement - Chemical - Blast Furnaces - Iron/Steel Ladles, etc. Advantages of Artha Bauxite: Artha Mineral Resources has good sources for Gibbsitic Bauxite which requires low digestion temperature (145 oC -155 oC) making it more economical to process. Mines are also in close proximity to all-weather ports which makes it very convenient and cost effective to ship this material.

Calcined Bauxite: Calcined Bauxite is obtained by calcining (heating) superior grade Bauxite at high temperature (from 850 oC to 1600 oC). This removes moisture thereby increasing the alumina content. Compared to an alumina content of about 57 % to 58 % in raw Bauxite, Calcined Bauxite has an alumina content of 82 % to 86 %. The heating is carried out in rotary kilns. Calcination is done at different temperatures ranging from 850 oC to 1600 oC depending upon the customer’s application. We export Calcined Bauxite for various applications such as refractory bricks, abrasives, steel polishing, etc. We provide consistency in quality and availability of Calcined Bauxite at extremely competitive prices. Applications of Calcined Bauxite: Refractory Grade Calcined Bauxite (CB - I and CB - II Grade) : To make refractory grade, Bauxite is thermally treated at 1600 oC to produce Calcined Bauxite where the Alumina content is mostly above 82%. Brown Fused Alumina, Proppants and Road Surfacing : To make the above grades, Bauxite is thermally treated at 1000 oC - 1200 oC to produce Calcined Bauxite where the Alumina content is anywhere between 80-88% depending on the requirement. Minimum Order Quantity : 1 Containers

Fly Ash: Fly Ash is by product generated during combustion of coal, and comprises the fine particles that rise with the flue gases. Ash which is collected from the bottom is termed bottom ash. Fly ash is collected by electrostatic precipitators or other particle filtration equipment before the flue gases reach the chimneys of coal-fired power plants and together with bottom ash removed from the bottom of the furnace is in this case jointly known as coal ash. Depending upon the type of coal being used, the specification of Fly Ash varies considerably, but Fly Ash contains substantial amounts of silicon dioxide and calcium oxide (CaO), both being endemic ingredients in many coal-bearing rock strata. We are a reputed Fly Ash Exporter based in India and are supplying Fly Ash different cement, ready mix concrete, steel, refractories and construction industries. The Major Utilization Areas Of Fly Ash : - Manufacture of Portland Pozzolanic Cement & Performance improver in Ordinary Portland cement (OPC). - Part replacement of OPC in cement concrete. - High volume Fly Ash concrete. - Roller Compacted Concrete used for dam & pavement construction. - Manufacture of ash bricks and other building products. - Construction of road embankments, structural fills, low lying area development. - As a soil amender in agriculture and wasteland development. Types of Fly Ash: - According to the type of coal used fly is classified into two types. Anthracite and bituminous coal produces Fly Ash classified as class F. Class C Fly Ash is produced by burning lignite or sub-bituminous coal. Class C Fly Ash has self-cementing properties. - Class F and Class C Fly Ash are products of the combustion of coal in large power plants. Fly Ash is collected in electrostatic precipitators or baghouses, and then transferred to large silos for shipment. When needed, Fly Ash is classified by precise particle size requirements, thus assuring a uniform, quality product. - Class F Fly Ash is available in the largest quantities. Class F is generally low in lime, usually under 15 percent, and contains a greater combination of silica, alumina and iron (greater than 70 percent) than Class C Fly Ash. - Class C Fly Ash normally comes from coals which may produce an ash with higher lime content generally more than 15 percent often as high as 30 percent. Elevated CaO may give Class C unique self-hardening characteristics. Minimum Order Quantity : 1 container

* PHOSCAST Phoscast : Phosphate Bonded Castables * PURPOSE customers using FBC boilers (Particularly underbed feed FBC boilers) for the protection of inbed coils against erosion potential by applying highly abrasive resistant refractory on inbed coils above fuel feed system. BACKGROUND * Two of such actions are providing special alloy studs on inbed coils and applying highly abrasive resistant refractory on the outer bottom loops of inbed Coils which are above the fuel feed nozzles. * GANESHAS has taken number of approaches to identify the key factors affecting erosion rates with an objective to enhance the life of inbed tubes as well as implementing the corrective action to reduce the erosion rates. Phosphate coatings are often used to protect steel parts against rusting and other types of corrosion * Erosion of inbed coils in fluid bed combustor is unavoidable phenomenon however the rate of metal wastage and thus the life of tubes depends on various factors like ash & fuel properties, design of Combustor / feeding system, flue gas velocities operating conditions etc. It has been also observed that maximum erosion prone inbed coils are those which come above fuel feed nozzles and an area of approximately 1 to 1.5 mts around fuel feed systems are badly affected. APPLICATION Phoscast-90 XR can be applied by ramming with wooden mallet having adequately large head @" dia x 5" length x 10â?? Jong handle). The desired lining or repair thickness is built up in several courses while ramming the mass to uniform thickness. Phoscast refractory should never be trawled to obtain smooth surface; ramming only should finish surface. Any excess mass is to be sliced off with trowel edge and then finished by ramming again for bed coil. Tube application of AFBC boiler, the material pasty mass should be finger pressed into the studs of the tube with maximum force. Finish should be given by pressing the hand palm against material applied, using surgical type thin rubber hand gloves.