PLC fully-hydraulic die forging hammer, innovated with the worldwide advanced technology of forging , is such product of machine-electrical integration with hi-tech & autonomic intellectual property developed in China, a new type of CNC forging equipment with high efficiency, energy-saving and environmental protection features. It's the key science and tech project in the í¦Fifteenth planningí¦ of Jiangsu province and No. 1 in China at the moment and the tech. has reach up to the advanced level of the same kinds products in the world. In 2002, the fully-hydraulic die forging hammer is patented by Chinese Government. Main Structural Characteristics A Intellectual CNC system PLC fully-hydraulic die forging hammer is equipped with on-line electronic monitors system for pressure, temperature and cleanness and PLC energy control unit as well as logic monitoring system. The electronic monitors are used to guarantee normal operation of the hydraulic system while MSP processor will be responsible for comprehensive analysis technical data collected from on-line sensors, such as: tooling data, working oil pressure, blank deformation, etc and then realizing automatic control for striking energy after calculation of those data and further come to the logic monitoring for the whole working procedure. With precise striking energy control, it can not only reduce vibration and noise generated by surplus striking energy but also increase the hammer's operational reliability and tooling life and further improve forging's quality and speed up working efficiency and decrease the operatorsí» skill requirement. The logic control for the whole working procedure means monitoring working status of all device and executing elements by certain software program. It is also featured with man-machine conversation and malfunction display. B High efficient tapered valve control PLC fully-hydraulic die forging hammer is actuated by tapered valve, with advantages of high efficiency, energy-saving and fast speed due to prompt reaction, big flow-rate, simple construction, compact design, short oil pipeline, minimum pressure and flow loss, etc. C Unique drive structure PLC fully-hydraulic die forging hammer has combined cylinder construction. Because its striking frequency is basically similar to steam hammer, it needs fast oil discharge speed when striking. By using the combined cylinder, it needs no oil pipes, no valves, less or no on-the-way resistance when charging and discharging oil, thus, it can finally realize fast striking and fast return. D Safe sealing PLC fully-hydraulic die forging hammer is constructed with high and low pressure anti-leakage unit, so that the little leakage of the high pressure oil due to incomplete sealing oil can go back to the tank through the oil reflux channel. Low pressure sealing is just for preventing outside leakage of the oil but high and low pressure sealing system can guarantee absolute sealing. wooden cases,30t,
Technical Feature: Fully hydraulic driving Striking controlled by programmable controller and digital inputting. U-shape integrated cast steel construct of hammer frame Actinoid wide guide rails construct Elastic thin hammer rod Man-machine conversation screen and automatically displaying malfunction The hydraulic knockout system and shock absorbers can be supplied according to the customeríªs requirement. Advantage of CHK High efficiency low energy cost high operating reliability and safety Firmness durability good rigidity and high accuracy The striking energy and striking sequence can be set optionally Quickly return speed without closing the die Simplified and flexible operation Application Suitable for the products with small batch. Suit to forge abnormity parts exactly. Suit to forge with several mold cavity and closed die forging. Suitable for powder forging alloy steel forging and non-ferrous metal forging. package by wooden cases different hammer have different size
It is obvious economically to innovate out-of-date steam hammer into hydraulic power tup, this is called model ctk plc fully-hydraulic die forging hammer, which can save much cost comparing to buying a new set fully-hydraulic die forging hammer. Basal construct It has high integrated fully hydraulic driving system, and no need of pump chamber and hydraulic station on the ground Striking can be controlled by programmable controller and digital inputting Long hammer tup construct can enhance the working accuracy Striking energy and striking sequence can be set optionally; no surplus striking energy which can avoid noise and increase the die life It has man-machine conversation screen, automatically diagnosing the malfunction and showing in chinese or english. Performance and feature High efficiency and energy saving Constant quality of forging parts Lower run cost Wide application Lower investment cost Easy maintenance and operation Package by wooden cases Different hammers has different size
Plc fully-hydraulic die forging hammer, innovated with the worldwide advanced technology of forging , is such product of machine-electrical integration with hi-tech & autonomic intellectual property developed in china, a new type of cnc forging equipment with high efficiency, energy-saving and environmental protection features. It's the key science and tech project in the í¦fifteenth planningí¦ of jiangsu province and no. 1 in china at the moment and the tech. Has reach up to the advanced level of the same kinds products in the world. In 2002, the fully-hydraulic die forging hammer is patented by chinese government. Main structural characteristics: intellectual cnc system. High efficient tapered valve control. Unique drive structure. And so on. Wooden case
CT88K CNC Fully Hydraulic Die Forging Hammer (over 200KJ) Fully hydraulic driving system, avoiding oil and air mixing. Flexible light striking and effectively controlled heavy striking, improved hammer reliability and adaptability. Touch screen man-machine interface, numerical input, fault automatic diagnosis and alarm display in Chinese and English. Striking energy and steps can be set numerically, which can reduce the surplus striking energy, lower the noise, prolong die lifetime. Long ram structure and radial wide guide rails, which keep high guide accuracy of the ram. Hydraulic driving system and power system assembled on top separately, no hydraulic pump station on floor. Advanced taper valve design, fast response, good sealing and not easy to generate inner leakage. Safety design for inner accumulator and pipeline assembly Swaying compound oil cylinder and elastic flexible hammer rod, high and low pressure double anti-leakage design, which greatly improved the reliability of the forging hammer. Slow up and down in the case of releasing hydraulic system pressure to make die changing safety. Ram buffer is inner hydraulic buffer, to make sure ram movement safety and coordination
Baixie hammers become more and more popular. The forging hammers are widely applied in producing automobile parts, motorcycle parts, hydraulic tubes, hardwares, surgical instruments, hand-tools, stainless steel tableware, spaceflight industry; they are also the ideal equipment of manufacturing abnormal parts, such as, connecting rods, bend axes, rockers, fork, stainless steel knives and forks to forge and form precisely, and at the same time the die forging hammers can be operated with robots to realize automation. Package by wooden cases Differnet hammer has different size.
C88K CNC Fully Hydraulic Die Forging Hammer Touch screen man-machine interface, numerical input, fault automatic diagnosis and alarm display in Chinese and English. Striking energy and steps can be set numerically, which can reduce the surplus striking energy, lower the noise, prolong die lifetime. U-frame one-piece casting steel and radial wide guide rails make ram with high guiding accuracy. Three inserted locating faces for the guide rail, special design preventing bolts loosing. High integrated hydraulic control system, without any pipe connection. Special design for system safety protection, making sure the safety use of the forging hammer. Imported accumulator assembled on the hydraulic valve block directly, improved the transmission efficiency and easier to maintain. Advanced taper valve design, fast response, good sealing and not easy to generate inner leakage Swaying compound oil cylinder and elastic flexible hammer rod, high and low pressure double anti-leakage design, which greatly improved the reliability of the forging hammer. Slow up and down in the case of releasing hydraulic system pressure to make die changing safety. Ram buffer is inner hydraulic buffer, to make sure ram movement safety and coordination;
Basal construct U-shape high rigidity cast steel hammer framework Adjustable actinoid wide guide rails The hammer tup and hammer frame work will strike each other with equal energy . The weight of hammer framework is much heavier than hammer tup which ensure the working reliability. The hydraulic dynamic system is designed in separately side-set and centralized control It has man-machine conversation screen, automatically diagnosing the malfunction and showing in Chinese or English. Striking energy controlling and programmed striking controlling can be realized Performance and Feature High efficiency, energy saving. The usage of energy can up to 65% while the striking efficiency can up to 95%. U-shape hammer framework with high rigidity and high accuracy, adjustable actinoid wide guide rail structure as well as exactly controlling of striking energy are the preliminary condition of accurately forging. Less or no vibration. The hammer tup and hammer frame will strike each other with equal energy. When the hammer works, there is less or no vibration which is suitable for the requirement of environmental protection. Fewer investment. The hammer not only has a higher cost performance but also can reduce the investment of workshop and vibration insulation foundation. Lower using cost. Effectively controlling the striking energy can lessen the vibration, reduce the noise, improve the equipmentíªs reliability as well as extend the die-life. packed by wooden cases different hammer has different size
Basic structure: Highly integrated fully hydraulic driving system; Digital input, Chinese and English display, programmal control system; hydraulic coupling system (upper and lower tup counterblow in the midair with equal stroke and speed); striking system with precision guide for upper and lower tup; auxiliary hydraulic systems for guide rails automatic lubrication, hydraulic oil temperature automatic control and filtration; Compact construction with hydraulic driving systems on the top and damping vibration isolation system at the bottom; Two ejectors with overload protection in the lower tup Performance Characteristics: High accuracy. Striking energy and step can be controlled accurately; Automatic operation. It can be operated with robot to realize automation. Less or no vibration. Upper and lower tup counterblow in the midair with equal energy completely avoids impact to the foundation; High efficiency and energy saving. Energy utilization ratio can be up to 65% and striking efficiency can be up to 95%; Fewer investment. The cost of workshop and isolated foundation will fall a lot and it has a high cost performance ; Lower using cost. Effective control of the striking energy can improve forging hammerí»s reliability and improve die life. Packed by wooden cases Different hammer has different size.
Features: 1. Program control, numerical input, simple operate; 2. Advanced taper valve control, fast response, not easy to inner leakage; 3. Digitized and exacted controlling striking energy, avoid surplus energy during striking; 4.Swaying combine oil cylinder and thin piston rod flexible design Application: It has been widely used in hand tools, electric power fittings,medical devices, constuction machinery ,auto parts and many other industries. Our forging hammer has been exported to Russia, USA,Germany,Thailand,India,Turkey,Denmark,Taiwan,Vietnam ect.
CHK PLC fully hydraulic die forging hammer, CTK PLC fully hydraulic die forging hammer, CDK PLC hydraulic counterblow hammer, CDKA PLC hydraulic counterblow hammer.
Ycs series offshore hydraulic piling hammer 1.Patented technology of pressure-filled type fully closed housing and submarine type designing, which ensure the hydraulic driving system, controlling system, striking system normal operation in deep water. 2.Pile cap water level monitor system, realizing non-touching water striking in the deep water. 3.Unique pressure control system, realizing inner pressure automatic control in the closed hammer housing. 4.Forged and heat-treated long shaft ram, airtight automatic lubrication system, ensuring operation with high reliability. 5.Anti-corrosion and anti-seepage design, ensuring long service life. Key techniques and features 1.Pressure-filled type fully closed housing technique (patent). 2.High integrated hydraulic driving system. 3.Automatic plugging technology for high pressure pipeline pressure lose avoiding oil leakage. 4.Oil draining technology for pipeline, avoiding oil leakage and pollution when shifting to construction site. 5.Program control, striking energy can be set arbitrarily in nominal range. 6.Sensor technology, remote technology and man-machine interface realize pressure, temperature and location can be monitored. 7.Not only can pile by the guidance devices but also can make free hanging piling. Application The offshore hydraulic piling hammer applies in marine engineering underwater foundation construction , include offshore oil and gas platform, large bridges, pipe installation, deep water structures, offshore wind power projects. It suitable for various steel piles and precast piles planting.
The maximum energy can be output just by dropping 12.5% of the flywheel speed and the forming speed can be keep stably at 0.5m/s or so. Using the vfd, the deforming speed can be adjustable between 0.25m/s to 0.6m/s, which is suitable for alloy forgings. Using hydraulic clutch control can realize the heavy and light striking and continuous striking, and the striking energy can be loaded at any point of the stroke. High deforming energy, twice compared with other screw presses with the same specification. Using duplex guides of cylindrical guide and the x shape guide, assure eccentric load and suitable for multi-station forging process. Long slider stroke without fixed bottom dead point, it is convenient to adjust dies, which will improve the product efficiency and the die lifetime. Using hydraulic cylinder for return stroke, the flywheel does not need to revolve reversely, so the flywheel energy loss and installed power are small. It is energy-efficient. Striking energy, striking stroke, multi-station forging can be preset by plc. And it can display fault information automatically. It is suitable for continuous product lines for moderate and mass production, and can realize high precision, high efficiency, energy saving and material saving.
1it is an advanced forming process, suitable for high precision forming mufti-shoulder shafts. 2the productivity is twice to five times of traditional die forging. The material usage is high, because of no flash. So the die lifetime is prolonged at least 10 times than used in other traditional machinery. 3t is with high deforming precision, and the material volume distribution is accurate and stable. 4the double eccentric adjusting mechanism for center distance is patent technology. 5t has outstanding advantages, such as high-rigidity, high automation degree and convenient for integrating the whole production line. 6dismantling roller, continuous heating, adjustable revolving speed, center distance adjusting, etc. Are all available. 7friendly working environment can improve the working condition; no shocking and low noise in the operation of rolling, which meet the environmental requirements of modern manufacturing. 8we can provide process, dies designing and manufacturing. And it can be matched with heating furnace to be automatic rolling lines.
CNC fully hydraulic die forging hammer, open die forging hammer, clutch operated screw press, automatic forging roll, cross wedge roll, rolling machine, sheet bending machine, rolling machine for shipyards, offshore piling hammer, on shore piling hammer, hydraulic rapid impact compactor.
Forging machinery, including CNC fully hydraulic die forging hammer, follow-up control fully hydraulic free die forging hammer, high energy clutch-operated screw press, hot die forging mechanical press, automatic forging roll, cross wedge roll, auxiliary forging machines, automatic forging lines, piling machinery, including off-shore hydraulic piling hammer, on-shore hydraulic piling hammer and hydraulic rapid impact compaction.
PLC Full Hydraulic Die Forging Hammer widely used in Precision Forgings of automobile industry, hardwares and tool, surgical instruments, spaceflight industry forgings and tableware such as Connecting Rods, Fork Gear Shifts, Rocker, Steering Knuckle, Wrench, Pliers, Spanner... Etc all kinds forgings. CNC Fully Hydraulic Die Hammer is a high technology die forging hammer, Programmable Hitting, High Production Efficiency, Precision Forgings, Energy Saving, Environmental Protection and Reliable Performance are its features. We Produce and Export CNC Hydraulic Drop Forging Hammer, Hitting capacity vary from at 16kj, 25kj, 31.5kj, 50kj, 63kj, 80kj, 100kj, 125kj best suitable for precision forging, multi-molds forgings and abnormal forgings. Should any capacity CNC Hydraulic Drop Forging Hammer be of interest to you, please let us know. We will be happy to give you a quotation upon receipt of your detailed requirements. Yours truly Kevin Liu Lead Name : Hydraulic Die Forging Hammer.
Hydraulic close die forging hammer is a new energy saving and environmental protection forging hammer. It can save more than 90% energy comparing with the steam forging hammer and the forging hammer with compressor. Also, hydraulic close die forging hammer can improve the working condition. The advantage, structure and design feature of hydraulic close die forging hammer as follows: 1. Energy conservation and environmental protection. 2.The operation is convenience, lowering and the act is agility 3.System work safety, it has safety locking motion 4.Special structure is more fair and more safety. Our company is the only professional manufacturer of hydraulic die forging hammer in china, we have a history of more than 50 years in producing hydraulic close die forging hammer and other forging press equipment. We are an iso9001:2000 certification company.
CNC closed die forging hammer CNC Fully Hydraulic Die Forging Hammer isPLC controlled hydraulic die forging hammer, they are widely applied in automobile forgings, motorcycle forgings, hardware forgings, hand tools blank forgings, stainless steel tableware, and aeronautic forgings etc, especially for the precision forging field. CNC hydraulic die forging hammers are hydraulic double-acting programmable forging hammer with HO-U structures, they are complied with low carbon production, low hammer running cost production and high efficiency production etc high requirements in modern forging industry. CNC Forging hammer Features: Programmable hitting.Blow energy is programmable precisely controlled by PLC (Siemens). Precise energy control. Stable forging quality, deviation ±1.5%. Good guide ability. CNC Fully Hydraulic Die Forging Hammer uses 'X' guide, make sure the forging precision. U type hammer frame, with high rigidity, high resistance to side load capacity, suitable for multi-impression-die forging. High blow frequencies. Adopts big tup, short stroke structure, high blow frequency, productive efficiency. Simple and safe operating. Can save and open forging parameter in PLC very easy. Low forging vibration. Optimum die life and hammer rod life, because the die contacting time is shorter duration than with the press. Realize automatic production line. CNC Forging Hammer Technical Parameter CNC Hammer ModelC92K-12.5C92K-16C92K-20C92K-25C92K-31.5C92K-40C92K-50C92K-63 Hit energy(KJ)12.516202531.5405063 Weight of falling parts(kg)8601080135017002150270034004300 Max hit number(min-1)129122123113100989898 Hit stroke(mm)420-620435-635455-665470-685490-755510-790530-775550-805 Working oil pressure(Mpa)2020202020202020 Main motor power(KW)3737555555752*552*55 Machine weight(kg)1900027000300003930048000630007850095000
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