Pilot Scale Fermenter Bioreactor
(Automatic Steam Sterilization )
(Automatic Temperature Control)
Total Volune:1000 Litter
Working Volume:70% Of Total Volume
Contact Part: SS 316L
Non Contact Parts: SS 304
Sheet thickness: 4 mm
Contact Part: SS 316L
Outer Finish : Matt Finished
Inner Finish : 220 Grit Finish
Motor : 3 HP
Gearbox Ratio :1:10
Output RPM Speed : 144
Speed Controlling: Using VFD
SIP System : Yes( Inbuilt)
CIP System : Yes( Inbuilt)
Temperature Sensor : PT-100 Type(Sterilizable)
Temperature Controlling System : PID Control Digital Display
Design Temperature: 125ºC
Maximum Operating Temperature: 121ºC
Design Pressure: 4 KG/CM2
Maximum Operating Pressure: 2.5 KG/CM2
Safety Valve : SS Adjustable Pressure Safety Valve
Pressure Indicator : SS Dial Type Filled With JEL
Air Inlet Filter : 0.2 Micron PP Filter With 5 SS 316L Filter Housing
Air Outlet Filter : 0.2 Micron PP Filter With 5 SS 316L Filter Housing
Air Outlet : Through Shell Tube Type Condenser ( Heat Exchanger)
Spurger System : Ring Type Air Spurger System At Bottom
Stuffing Box Sealing: For Zero Contamination and Reduce Air Leakage
Baffele : 4 Nos( Size Vessel Dia/10)
Impeller : 3 Nos Of Adjustable Ruston Turbine( Six Blede)
Bottom End : Dish End With 50 Tc Drain Valve For Material Outlet
Top End : Flat
Sight Glass : For View Process and Level Of Liquid
Vessel Top Ports Detail
Pressure Gauge Port: 35mm Tc Connection
Safety Valve Port: 35mm Tc Connection
Air Outlet Port: 35mm Tc Connection
Light Glass Port: 92mm Tc Connection
Top Viewing Glass Port: 92mm Tc Connection
Material Inlet Port : 50mm Tc Connection
Inoculation Port : 50 mm Tc Connection
Water Inlet Port : 50 mm TC Connection
Extra Port : 50 mm Tc Connection
Vessel Side Ports Detail
Temperature Sensor Port : 50 mm Tc Connection
Ph Sensor Port : 50 mm Tc Connection
Do ( Dissolve Oxygen) Sensor Port : 50 mm Tc Connection
Sampling Port : 50 Tc mm Connection
Jacket Side Ports Detail
Pressure Gauge and Safety Valve : 35mm Tc cross Connection
Jacket Water/steam Inlet : 35mm Tc T Connection
Jacket Water/steam Outet : 35mm Tc T Connection
Product name: anaerobic fermenter
Product introduction:
Organic fertilizer fermentation equipment is our company's newly developed equipment, changed the traditional pool method of fermentation process, improve the production efficiency, the production of organic fertilizer products on a level.
The fermentation equipment can be used to deal with pig manure, chicken manure, cow manure, sheep manure, mushroom residue, Chinese medicine residue, crop straw and other organic waste, 10 hours can complete the harmless treatment process, covers an area of little (fermentation machine only covers an area of 10-30 square meters) closed fermentation, killing disease eggs (can be adjusted to 80-100â?? high temperature), Is the majority of breeding enterprises, circular agriculture, ecological agriculture to achieve the choice of waste resources utilization. Another 5-50m3 different capacity, different forms (horizontal, vertical) fermentation tank can be customized according to customer requirements.
Scope of application:
It is suitable for mixing powder and liquid of various components evenly, and has the characteristics of wide applicability, good mixing uniformity, less material residue, convenient maintenance and so on. It is the ideal equipment for mixing powder materials.
Applied in organic fertilizer, pesticides, veterinary drugs, food, chemicals, biology, aquaculture, ceramics, refractory materials, plastics, compound fertilizer and other solid solid (powder and powder) solid slurry (powder and glue slurry) mixing, but also especially suitable for the mixing of viscous materials.
Structural features:
A cylindrical container, a screw belt stirring blade and a transmission part; The cylinder structure ensures the small resistance movement of the mixed materials (powder and semi-fluid) in the cylinder body. Positive and negative rotating screw is installed on a horizontal axis to form a low power mixing environment. The screw blade is generally made of double or triple layers. The outer spiral gathers the material from both sides to the middle, and the inner spiral conveys the material from the middle to both sides, so that more eddy currents can be formed in the flow of the material. Increase the mixing speed and improve the mixing uniformity.
Product classification: Fruit wine equipment
Applications area: Beer Bars, Hotels, Restaurants etc.
Product features:
1. This set of equipment includes several processes millbrewingclarifying mixing and filling ;
2. The whole system is controlled by PLC, which can track and display the productive process.Its handle ability and maintainability can meet different requirement of large
Complete sets of product standard
1. Milling system 2. Agitation tank 3.Fermenting system/ mixing tank 4. Filling machine
5.Capping machine 6.Automatic control system 7.Pumps and other components.
The Product specifications
1.Common specificationsZH-300L,ZH-500L,ZH-1000L etc.,
2.We can design and produce according to your needs.
Service
Being our customer, you can get the following service:
1. Projects supporting (Layout of equipment and equipment site);
2. Brewing formula & technology;
3. Equipment installation at your location;
4. Equipment debugging and trial brewing;
5. Equipment maintenance;
6. Personal training.
Pretank can customize Vinegar Fermentation System from lab 50L to industrial production 100,000L
We provide ODM&OEM Service For other sizes, please contact us with
1 The inner of the fermentation tank are adopted 304 stainless steel. Use polyurethane to keep warm. The outside scarfskin is according to the customer's requirement. You can choice stainless steel polishes carbon steel spray finishing and so on.
2 Adopted the international standard of fermentation technology diverse methods to control the temperature. The inner surface of the tank is mirror-polished. The standard is¡ü0.8um ¡ü0.6um ¡ü0.2um. Completely meet the demanding of plc and sterilize system.
3 The cooling jacket can achieve all countrie's standard supply miller arch corrugated plate and so on. Meet all kinds of cooling technology of coolant and pressure.
1.The inner of the fermentation tank is made of stainless steel 304, with polyurethane to keep warm. The shell can be processed as mirror polishing, carbon steel, spray finishing and so on.
2.Adopted international standard fermentation technology, diverse methods of temperature control are various. The inner surface of the tank is mirror-polished, which completely meets the demanding of PLC and sterilizing system.
3.The cooling jacket can be divided into dimple plate, arch, corrugated plate and so on, which can satisfy all countries requirements.
Material : carbon steel , s/s 304 or red copper
Quality control : ISO 9001:2000 , ce
Capacity : from 100 liters to 360 tons .
Hotel beer brewing equipment is a good choice for ginshop, barbecue, restaurant, who brew beer for the customer at scene. The luxury shape, small space demanded, no only has the ornamental value, but also can show the whole process of the brewering to the customer, let them learn the deep cultural connotation of beer.
The characteristics of this equipment are: fabrication at scene, maintain the freshness and nutrition maximum. Rich in 17 kinds of amino acids, 8 essential amino acids to human but can not synthesized by ourselves, and more than 11 kinds of vitamins, especially b vitamins that rare in other foods; besides, brewer can also brew red beer, yellow beer, fruit beer, black beer, to meet different taste and level of customer.
Since the early 1990 s, our engineers have developed the cg series hotel beer equipment, the output is from 100l to 2000l. A total of four series, more than 20 specifications. The cg series equipments are always achieved advanced level in the world. In April, 2004, we began to put the five generation plc touch-screen control system to the market. Its stable capability, simple operation, highly improved the control capacity, not only ensure the excellent quality of the beer and pure taste, but also saved the unnecessary management cost. At present, we have developed the six generation long-distance control system. This system uses the internet web to remote control break the time and space constraints, anytime, anywhere provide you the most safe, stabile service though technical support, eventually realized the seamless service.
At present, this kind of equipment is widespread in most of the cities of china as the excellent quality, reasonable price, value-added services. So that the common people of china can enjoyed pure whole wheat beer from Germany.
Hotel beer brewing equipment is a good choice for ginshop, barbecue, restaurant, who brew beer for the customer at scene. The luxury shape, small space demanded, no only has the ornamental value, but also can show the whole process of the brewering to the customer, let them learn the deep cultural connotation of beer.
Since the early 1990 s, our engineers have developed the CG series hotel beer equipment, the output is from 100L/day to 2000L/day.
Beer fermentation tank is made by high quality stainless steel 304, the shell is cylindrical, it has big conical angle on the bottom , usually up to 60-75, in order to drain out and recycle yeast.
Beer fermenter is kind pressurized tank with working pressure 0.1MPA-0.15MPA, and fitted with pressure controlling and display settings, such as vacuum pressure relief valve, CO2 discharging pipe. Internal welds grounded and remove burs, finish polished less than 0.4um, easy to clean and no sanitary dead angle.
Prettech brewery tanks are heavy-duty made with high quality, the cutting and welding processing is made by laser machines, particularly for dimple jackets, it has a 0.35MPA working pressure supporting, the jacket covers on cylinder and conical,enough cooling area and high efficiency for beer chilling.
All Prettech fermenters are tested by leakage proof before delivery, fittings are strong, durable and sealed well, you will feel very happy and comfortable to use Prettech brewery tanks, make nice beer.
Description:
Pump-over wine fermentation tank is primarily intended for maceration of grape pomace, by pumping the juice from bottom and pouring it from top to the cap. It's also used as a classic wine storage tank as demand.
Features:Â
1. Sprinkler and circulation pipe enable the must to be pumped under the cap, which helps the maceration better and faster.
2. Big rectangular mandoor provides an easy dicharging of rape by manual .
3. The large rectangular mnahole makes the emptying and cleaning of the tank easy and simple.
4. Filting grid mounted onto the interior tank to filt the residuel, and filtering plate at the drainage port for further filtering.
Fermenter is also called CCT (Cylindrical Conical Tank), FV (Fermentation Vessel), primary fermentor or unitank as they are used both for fermenting and lagering. Fermenting is the process during which the yeast transforms the wort into beer. Lagerings takes place after fermenting and is the time given to the beer to stabilize and age after fermenting.
HG stainless steel fermenters can be individually temperature controlled through glycol jackets and are mostly equipped with accessories such as pressure relief valve, CIP cleaning jet, sanitary sample valve, manhole,etc. The design of HG fermenter is based on our vast beer knowledge and especially the conical fermenter bottom and the fact that we combine fermentation and maturation in the same vessel is very important. When calculating your fermenting and lagering capacity and configuration, sufficient time for fermenting and lagering to produce quality beers must be taken into consideration.
1. The tank body has interlayer and heat-insulating layer (for heating, cooling or heat insulating)
The tank body, upper and lower closure heads(or taper) all adopt spinning r-angle processing.
The internal wall of the tank has got mirror polishing with finish ra=0.4µm.
2. It has no sanitary dead corner and its wholly-enclosed design ensures that materials are always
Mixed and ferment at non-pollution state.
3. Aseptic system helps avoid microorganism pollution in the air and greatly extends quality
Warranty period and purity of the products. We specially designed and installed aseptic
Respiratory air hole or aseptic normal-pressure fermentation system, which can finish circulating
Heat-up and cooling through medium heat-up.
4. The parts that contact materials are all made of stainless steel sus304. Heat preservation adopts
Polyurethane blister or pearl cotton. External surface adopts sand grinding surface polishing treatment.
All is in accordance with gmp standard. Volume has different specifications ranging from 30-5000l.
Our stainless steel beer tank including stainless steel conical beer fermenter and brigh beer tank.
These tanks from 50L up to 20000L. And we could make modifications on our standard beer tank according to customers requirement.
Features of pressure beer tank
Interior Shell: SUS304 full welded; TH=3mm
Exterior Shell:SUS304 full welded; TH=2mm
Interior Finish: Overall polishing to 0.4-0.6 without dead corner
Insulation: Polyurethane; TH=80mm
Jacket: Dimpled plate on cone and side
Dish top and bottom
manway on top or on the side
Carbonation port with stone (Option)
Mechanical relief valve 2 bar on CIP arm
3 or 4pcs completely SUS304 heavy duty legs with leveling pad and legs support
Complete valves, fittings and all parts
