crusher is a machine designed to reduce large rocks into smaller rocks, gravel, sand or rock dust. Crushers may be used to reduce the size, or change the form, of waste materials so they can be more easily disposed of or recycled, or to reduce the size of a solid mix of raw materials (as in rock ore), so that pieces of different composition can be differentiated. Crushing is the process of transferring a force amplified by mechanical advantage through a material made of molecules that bond together more strongly, and resist deformation more, than those in the material being crushed do. Crushing devices hold material between two parallel or tangent solid surfaces, and apply sufficient force to bring the surfaces together to generate enough energy within the material being crushed so that its molecules separate from (fracturing), or change alignment in relation to (deformation), each other. The earliest crushers were hand-held stones, where the weight of the stone provided a boost to muscle power, used against a stone anvil. Querns and mortars are types of these crushing devices.
Jaw-impact crushers are used in crusher plant. Primary-secondary-tertiary types
Crushers Salient Features: * Special Grade Steel is used for hammers/beaters and mesh for longer maintenance free life. * Special Heavy Duty rotor with hammers/beaters that turns light iron & steel scrap into small dense balls/pieces of 3-6" size, approximately totally dust & rust free. * Easy & continuous charging of scrap through conveyer or from fix platform upto the mouth of machine. * Output of Shredded/Crushed scrap may be taken on mesh provided in the civil foundation. * Heavy civil foundation has to be fabricated as per drawings. * The above data are indicative and not binding. Optional Features:(Against Charges) * Replaceable Beaters/Hammers/Mesh, can be kept as spares. * Feeding and output conveyor can be supplied. * Electric motor with matching starter can be supplied.
Mpact / jaw crushers for lme stone For high capactes (from 60 t/hour to 1000 t/hour) Good qualty Pdk 60 / 90/ 100 / 110 / 150 /200
Operating principle PE jaw crusher uses motor as its power. Through the motor's wheels, the eccentric shaft is driven by the triangle belt and slot wheel to make the movable jaw plate move by a regulated track. Therefore, the materials in the crushing cavity composed of fixed jaw plate, movable jaw plate and side-lee board can be crushed and discharged through the discharging opening Jaw Crusher Features 1. simple structure, easy maintenance 2. stable performance 3. even final particles and high crushing ratio
Crushers & other related facilities Bulk or open-top
Dehong jaw crusher series are based on years experience and technology development. The continuous improvement and refinement has made them the preferred jaw crusher for professionals and our customers. They can meet most crushing requirements in primary and secondary crushing, and the largest compression resistance of the material is 320mpa. This series are widely used in stone mining, metallurgical, construction, smelting, hydraulic and chemical industries, etc.
The industrial charcoal crusher was named coal crusher machine, coal briquettes grinder, etc. This commercial crusher machine is mainly used for crushing all kinds of charcoal or coal briquettes into small pieces and powder. With high efficiency for grinding charcoal and coal powder, this coal crusher is widely used in charcoal processing plants and various charcoal production lines.
PF Series Impact Crusher is one kind of equipment to crushing the brittle material which compression strength no more than 350 Map, the advantage including high crushing ratio, uniform product grain and low over crushing, low energy consumption, high adjustment range of product grain size and optional crushing etc, which is mainly used in mine, metallurgy, cement, construction material, coal etc for secondary crushing and fine crushing the medium hardness material. Application: Metallurgy, construction material, mine, beneficiation and large block material crushing. Our advantages: 1. Large feeding port and high crushing cavity, suitable to crushing the material with high hardness and big grain size, and less powder. 2. The gap between impact plate and hammer plate is adjustable, so the discharging grain size can be effective control and the grain shape is well. 3. The hammer, impact plate and lining plate are made of new type abrasion-proof material with long working life and impact protection, wear protection. 4. Because of the function of three-stage crushing and plastic, so the crushing ratio is high, and the product shape is cube and can optional crushing. 5. The multi-function hydraulic station has many function of hydraulic discharge gap with high speed, impact plate stable vibration and the body open automatically. The PF series impact crusher is mainly compose of the rack, driving system, rotor, hammer and impact plate etc. The main feature including: 1.Rack: It composed by two parts of upper and lower with connection by bolt. All the parts contact the crushed material in the rack have set replaceable lining plate. 2. Driving System: The main shaft and rotor are driving by motor through belt then doing the high speed rotary motion. 3. Rotor: It adopts entire cast steel structure with high mass force, solid and durable, convenient to install the hammer. 4. Impact Plate: It is made from new type abrasion material and hanging freely inside the equipment. One end connect with the two sides of the rack through hanging shaft hinge, another end is bearing in the upper rack cone gasket through stay bolt which is adopt a sphere gasket, it can prevent the equipment damage by non-crushing material when crushing material. 5. Hammer: It is made from new type abrasion material and fixed on the rotor through wedge block
Low Consumption Mining Crusher Machine , Rock Jaw Crusher is crushing equipment which mainly be applied in metallurgy, mine, chemical industrial, cement, building, fireproofing materials and ceramics and other industries to process middle hardness mineral. It is mainly used in various soft and hard mineral whose compression strength is no more than 300MPa, and the size of the biggest lumpiness should not be bigger than that of technical specifications.
PF Impact crusher is the most advanced crushing machine combining domestic stone&sand industry specific situation, and it absorbs latest technology. It adopts advanced production technique and unique structure design, final product shape would be cube, max input size of material should be 500mm, compressive strength should be less than 350MPa, all kinds of coarse, medium, and fine size material(granite, limestone and concrete) could be processed. Impact crusher is widely applied in mining, railroad, highway, energy, cement, chemical, construction industries. Final size of material could be adjusted, double chamber and triple chamber types are available, unique structure adopt key-less connection, high chrome hammer, and special impact plate; crushing process is simplified, making it more energy-efficient; Cube final product shape,and adjustable discharge size.
The jaw crusher is the main equipment for coarse crushing (a section of crushing). The main features are: Simple structure, reliable performance, easy operation, easy maintenance, safe use, strong applicability, cheap price. The jaw crusher is divided into two forms: compound pendulum and simple pendulum. The main parts of a broken jaw are: Frame, movable jaw, active eccentric shaft, supporting shaft (simply swinging), connecting rod, adjusting jack, Model description: Lining plate, fixed tooth plate, movable jaw plate, transmission bearing, movable jaw bearing, belt wheel, flywheel. Small jaw fracture is compound pendulum. Large jaw broken simple pendulum more, and the frame is divided into upper and lower compartments. Model description: P E F (J) XX to XX P: crusher E: jaw crusher F(J): Compound pendulum (simple pendulum) XX: Give the opening width mm/100 XX: Length of mine outlet mm/100
Brief introduction Jaw crusher is a kind of Stone crusher, and jaw crusher is also called Rock crusher. This series of Jaw crushers have many advantages which mainly used in breaking a variety of ore and the medium-size chunk of materials. The compression strength of the materials to be crushed is less than 320MPA. it can be divided into coarse crusher and fine crusher. We have all specification kinds of the products, and its feedstock size is 125mm-750mm. It is the first choice for Stone crusher plant; Primary jaw crusher is widely used in mining, metallurgy, building materials, roads, railways, water conservancy and chemical industries, etc. Features and Advantages 1) High efficiency and low operation cost; 2) Flexible capacity; Over loading protection; 3) Simple structure and easy to operate; 4) Easy replacement of wearing parts; 5) Long service life; High reliability; 6) Wide range of choices;Alternative ordinary and hydraulic types. Jaw crushers / Jaw breakers operating environment When in the process of the great broken stones broke into small stones, the first crusher is often referred to as �¢??master�¢?? crusher, the longest history and most solid crusher is jaw crusher. When feed to jaw crusher, materials from the top of the entrance into the broken room with tooth broken, the tooth broken tremendous force the material to the top of the wall, it will be broken into smaller stones. Supporting the tooth movement is an eccentric shaft. This axis runs through the fuselage frame. Eccentric movement is usually arisen by fixed at both ends of the flywheel axis. Flywheel and eccentric support bearing is often using spherical roller bearings. Bearing working environment is extremely harsh. Bearings must support enormous impact loadabrasive water and high temperature. Though the working environment is extremely harsh, the jaw crusher still can work very reliably. this is a key element to ensure the productivity. Working principle The main structure of the Jaw crusher are composed of stander, eccentric shaft, belt pulley, flywheel, movable jaw plate, wrist plate ,adjustable gap screw, offsetting spring, fixed jaw plate. The wrist plate also has the effect of guarding. This Jaw crusher�¢??s crushing style is the type of driving extrusion. The motor drives the belt and belt pulley to make the moveable jaw move through the eccentric shaft. When movable jaw is rising ,the included angle between the wrist plate and movable jaw become bigger to drive the movable plate to be close to the movable plate. At the same time the material is squeezed and rubbed, rolled to achieve multiple crushing; When movable jaw is descending, the included angle between the wrist plate and movable jaw becomes smaller. Now the crushed material is discharged from the crushing cavity, with the continuous rotation of the motor, the movable jaw crushing and discharging the material periodically to realize batch production.
According to the lamination theory, the material is broken and polished according to its own texture, forming stable stone particles, falling from the clearance of the broken wall, and the rest materials continue to be broken until reaching To the request. When the cone crusher is working, the rotation of the motor moves around a fixed direction through the belt pulley or coupling, the transmission shaft and the cone under the force of the eccentric sleeve, so that the crushing wall of the cone crusher sometimes approaches and sometimes leaves the surface of the white rolling wall installed on the adjusting sleeve, so that the ore is continuously impacted, squeezed and bent in the crushing cavity to achieve the crushing of the ore. Broken. When the non breaking foreign matters pass through the crushing chamber or the machine is overloaded for some reason, the spring safety system can realize the safety, the ore discharge opening is increased, and the foreign matters are discharged from the crushing chamber. If the foreign matter is stuck in the ore discharge opening, the cavity cleaning system can be used to make the ore discharge continue to increase, so that the foreign matter can be removed from the crushing cavity. Under the action of the spring, the discharge port automatically resets and the machine returns to normal operation.
The jaw crusher is of curved extrusion type. When working, the motor drives the belt and pulley to move the movable jaw up and down through the eccentric shaft. When the movable jaw rises, the angle between the elbow plate and the movable jaw becomes larger, so as to push the movable jaw plate to approach the fixed jaw plate. The material can be multi broken through the extrusion, rubbing and grinding between the two jaw plates. When the movable jaw goes down, the angle between the elbow plate and the movable jaw becomes smaller, and the movable jaw plate is under the action of the pull rod and spring. After leaving the fixed jaw plate, the crushed materials are unloaded freely through the discharge port at the lower part of the jaw cavity under the action of gravity. With the continuous rotation of the motor, the moving jaw performs periodic crushing and discharging to achieve mass production.
The jaw crusher is of curved extrusion type. When working, the motor drives the belt and pulley to move the movable jaw up and down through the eccentric shaft. When the movable jaw rises, the angle between the elbow plate and the movable jaw becomes larger, so as to push the movable jaw plate to approach the fixed jaw plate. The material can be multi broken through the extrusion, rubbing and grinding between the two jaw plates. When the movable jaw goes down, the angle between the elbow plate and the movable jaw becomes smaller, and the movable jaw plate is under the action of the pull rod and spring. After leaving the fixed jaw plate, the crushed materials are unloaded freely through the discharge port at the lower part of the jaw cavity under the action of gravity. With the continuous rotation of the motor, the moving jaw performs periodic crushing and discharging to achieve mass production.
*Suitable for recycle of all kinds of plastic bottles, containers, pellicle, plastics, sheets,spurs from injection molding machines and extrustion parts. *The cutter stand is designed as a step-shearing style, which can resolve the force bored by cutting, and increase the force of cutting greatly. SHAFT WITH BLADES *Such crush suitable for hard plastic,also suitable for Solf Film material Film material, the sieve size will adujst from 20mm to 40mm according to customer request. *Capacity is testing by PE Bottle material(not too dirty), if for other material will be different, Film will be more less
VSI Series vertical shaft impact crusher incorporates three crushing types and it can be operated 720 hours continuously. Nowadays, VSI crusher has replaced hammer crusher, roller crusher, roller ball mill, becoming the mainstream equipment in sand making business.
S Series Cone Crusher is the most using cone crusher in mineral,quarry around the world nowadays,Both its standard or short head type can be full-load feeding.Its multi-cylinder series use hydraulic technology,adjust and protect the outlet and crave.Characteristic:safety, reliable,speedy,easy operation-easy energy-saving.
PE Jaw Crusher series:broken granularity,simple structure,reliable operation,easy maintenance,low operating cost,widely used in mineral,smelting,construction,high-way, rail-way,irrigation area.It could be the first choice for raw material or second crushing.