Anyang Forging Press can provide CNC closed die hydraulic forging hammer to make flanges, auto parts, agricultural machinery parts, gearing, bearing, etc.
Anyang Forging Press can provide CNC closed die hydraulic forging hammer to make flanges, auto parts, agricultural machinery parts, gearing, bearing, etc.
Anyang Forging Press can provide CNC closed die hydraulic forging hammer to make flanges, auto parts, agricultural machinery parts, gearing, bearing, etc.
CNC closed die forging hammer CNC Fully Hydraulic Die Forging Hammer isPLC controlled hydraulic die forging hammer, they are widely applied in automobile forgings, motorcycle forgings, hardware forgings, hand tools blank forgings, stainless steel tableware, and aeronautic forgings etc, especially for the precision forging field. CNC hydraulic die forging hammers are hydraulic double-acting programmable forging hammer with HO-U structures, they are complied with low carbon production, low hammer running cost production and high efficiency production etc high requirements in modern forging industry. CNC Forging hammer Features: Programmable hitting.Blow energy is programmable precisely controlled by PLC (Siemens). Precise energy control. Stable forging quality, deviation ±1.5%. Good guide ability. CNC Fully Hydraulic Die Forging Hammer uses 'X' guide, make sure the forging precision. U type hammer frame, with high rigidity, high resistance to side load capacity, suitable for multi-impression-die forging. High blow frequencies. Adopts big tup, short stroke structure, high blow frequency, productive efficiency. Simple and safe operating. Can save and open forging parameter in PLC very easy. Low forging vibration. Optimum die life and hammer rod life, because the die contacting time is shorter duration than with the press. Realize automatic production line. CNC Forging Hammer Technical Parameter CNC Hammer ModelC92K-12.5C92K-16C92K-20C92K-25C92K-31.5C92K-40C92K-50C92K-63 Hit energy(KJ)12.516202531.5405063 Weight of falling parts(kg)8601080135017002150270034004300 Max hit number(min-1)129122123113100989898 Hit stroke(mm)420-620435-635455-665470-685490-755510-790530-775550-805 Working oil pressure(Mpa)2020202020202020 Main motor power(KW)3737555555752*552*55 Machine weight(kg)1900027000300003930048000630007850095000
Numerical control hydraulic close die forging hammer is mainly used in precision forging and multiple mould forging of all kinds of accessories. The inner loading of numerical control close die forging hammer is rich in technical content, and the system is controlled by programmable system. There is no special requirement on the operator, that's only simple operation so that ensuring the stability of hammer quality. The intellectualized numerical control system can set the hit energy at will, not only it doesn't waste energy, but also it can control the oil temperature and lengthen the life of ram, hammer head and mould. Our company is the only one special manufacturer of numerical control hydraulic close die forging hammer, we have a history of more than 50 years in producing forging press equipment. We are an iso9001:2000 certification company. Wooden case.
Hydraulic close die forging hammer is a new energy saving and environmental protection forging hammer. It can save more than 90% energy comparing with the steam forging hammer and the forging hammer with compressor. Also, hydraulic close die forging hammer can improve the working condition. The advantage, structure and design feature of hydraulic close die forging hammer as follows: 1. Energy conservation and environmental protection. 2.The operation is convenience, lowering and the act is agility 3.System work safety, it has safety locking motion 4.Special structure is more fair and more safety. Our company is the only professional manufacturer of hydraulic die forging hammer in china, we have a history of more than 50 years in producing hydraulic close die forging hammer and other forging press equipment. We are an iso9001:2000 certification company.
We supply attractive variety qualitative range of Toilet and Bathroom accessories. Features of our Shower door hinges · CNC machined precision pivot pins · Dimension 90mmx 55mm (varies from hinge to hinge) · Chrome plated, Brushed Nickel, Brass Polished, Polished Chrome, Gold Plated, Oil Rubbed Bronze. · Solid brass, Zinc as per customer choice. · Glass to Glass, wall to Glass shower door hinges. · Closing angles 90°, 135°,180°degree. · Straight edges, beveled edges, round edges. · Glass preparation- Mickey Mouse ear, square and round glass cut. · Glass thickness 8mm-12mm. · Glass door weight 35~36Kgs with two hinges. · Glass door weight 54Kgs with three hinges. · Also available in some models of shower door hinges with adjustable hinges. · Also available in auto- self closing for some models. · Also available in Bi-fold Hinge.
1. Available in different models 2. CNC machined precision pivot pins 3. Glass to Glass, wall to Glass shower door bi-fold hinges. 4. Glass thickness: 6 mm~10 mm 5. Max door weight: 23 kg (with 2 hinges) 6. Feature: 14mm Diameter hole required (non cutout),free swinging 7. Material: SS304 8. Closing angles 180°degree. 9. Straight edges, beveled edges, round edges. 10. Glass preparation- 14mm Diameter hole required. 11. Chrome plated, Brushed Nickel, Gold Plated, Oil Rubbed Bronze.
CT88K CNC Fully Hydraulic Die Forging Hammer (over 200KJ) Fully hydraulic driving system, avoiding oil and air mixing. Flexible light striking and effectively controlled heavy striking, improved hammer reliability and adaptability. Touch screen man-machine interface, numerical input, fault automatic diagnosis and alarm display in Chinese and English. Striking energy and steps can be set numerically, which can reduce the surplus striking energy, lower the noise, prolong die lifetime. Long ram structure and radial wide guide rails, which keep high guide accuracy of the ram. Hydraulic driving system and power system assembled on top separately, no hydraulic pump station on floor. Advanced taper valve design, fast response, good sealing and not easy to generate inner leakage. Safety design for inner accumulator and pipeline assembly Swaying compound oil cylinder and elastic flexible hammer rod, high and low pressure double anti-leakage design, which greatly improved the reliability of the forging hammer. Slow up and down in the case of releasing hydraulic system pressure to make die changing safety. Ram buffer is inner hydraulic buffer, to make sure ram movement safety and coordination
Ring rolling component
The aim of fly drop forge is the continuous improvement of our closed die forgings and manufacturing processes to ensure that we remain the preferred supplier of quality custom forgings. A commitment from every person within the organisation is encouraged by means of participation in improvements in our products and our closed die forging process. All products are manufactured in a way that when used in the normal accepted manner shall comply with all statutory requirements and acceptable standards of quality using the recommended reference systems and business objectives.
Closed die drop forging, or closed die forging, is a forging way that presses heated round metal bar into the shape we need under the pressure of the dies. It will ensure the accuracy of dimensions and little machining allowance, no structure limit, high production efficiency. General steps of closed die drop forging are: mould developing-raw material cutting-heating material-forging-trimming cutting-heat treatment-shot blasting-machining-surface treatment-package. Materials that applied in drop forging process can be stainless steel, alloy steel, carbon steel, copper and other forged materials.
Closed die forging is one of the main process for manufacturing steel forgings. Closed Die Forging is a forging process in which dies move towards each other and covers the workpiece in whole or in part. The heated raw material, which is approximately the shape or size of the final forged part, is placed in the bottom die. The shape of the forging is incorporated in the top or bottom die as a negative image. Coming from above, the impact of the top die on the raw material forms it into the required forged form.
Material: carbon steel, stainless steel, alloy steel, aluminum alloy, copper alloy, etc. The scope of weight: 0.2 kgs-50 kgs Output per year: 3000ton Surface finish: rust proofing, painting, galvanizing, power coating
Closed die forging A heated workpiece is placed in a stationary mold half. The upper mold half is pushed against the workpiece with an applied pressure force and deformed and shaped by the two mold halves. It often requires several strokes before the mold cavity is fully filled. To ensure that such a material is sufficient to fill the mold the workpiece volume is slightly larger than the mold. The design allows for excess material to flow outside the required shape and is trimmed away in a subsequent operation. In some cases, the part is repositioned in the mold to apply further strokes to achieve final size and volume. The closed die forging method allows for Precision forging where ingot size is carefully controlled. More information about closed die forging, refer to closed die forging vs open die casting. -
PLC fully-hydraulic die forging hammer, innovated with the worldwide advanced technology of forging , is such product of machine-electrical integration with hi-tech & autonomic intellectual property developed in China, a new type of CNC forging equipment with high efficiency, energy-saving and environmental protection features. It's the key science and tech project in the í¦Fifteenth planningí¦ of Jiangsu province and No. 1 in China at the moment and the tech. has reach up to the advanced level of the same kinds products in the world. In 2002, the fully-hydraulic die forging hammer is patented by Chinese Government. Main Structural Characteristics A Intellectual CNC system PLC fully-hydraulic die forging hammer is equipped with on-line electronic monitors system for pressure, temperature and cleanness and PLC energy control unit as well as logic monitoring system. The electronic monitors are used to guarantee normal operation of the hydraulic system while MSP processor will be responsible for comprehensive analysis technical data collected from on-line sensors, such as: tooling data, working oil pressure, blank deformation, etc and then realizing automatic control for striking energy after calculation of those data and further come to the logic monitoring for the whole working procedure. With precise striking energy control, it can not only reduce vibration and noise generated by surplus striking energy but also increase the hammer's operational reliability and tooling life and further improve forging's quality and speed up working efficiency and decrease the operatorsí» skill requirement. The logic control for the whole working procedure means monitoring working status of all device and executing elements by certain software program. It is also featured with man-machine conversation and malfunction display. B High efficient tapered valve control PLC fully-hydraulic die forging hammer is actuated by tapered valve, with advantages of high efficiency, energy-saving and fast speed due to prompt reaction, big flow-rate, simple construction, compact design, short oil pipeline, minimum pressure and flow loss, etc. C Unique drive structure PLC fully-hydraulic die forging hammer has combined cylinder construction. Because its striking frequency is basically similar to steam hammer, it needs fast oil discharge speed when striking. By using the combined cylinder, it needs no oil pipes, no valves, less or no on-the-way resistance when charging and discharging oil, thus, it can finally realize fast striking and fast return. D Safe sealing PLC fully-hydraulic die forging hammer is constructed with high and low pressure anti-leakage unit, so that the little leakage of the high pressure oil due to incomplete sealing oil can go back to the tank through the oil reflux channel. Low pressure sealing is just for preventing outside leakage of the oil but high and low pressure sealing system can guarantee absolute sealing. wooden cases,30t,
PLC Full Hydraulic Die Forging Hammer widely used in Precision Forgings of automobile industry, hardwares and tool, surgical instruments, spaceflight industry forgings and tableware such as Connecting Rods, Fork Gear Shifts, Rocker, Steering Knuckle, Wrench, Pliers, Spanner... Etc all kinds forgings. CNC Fully Hydraulic Die Hammer is a high technology die forging hammer, Programmable Hitting, High Production Efficiency, Precision Forgings, Energy Saving, Environmental Protection and Reliable Performance are its features. We Produce and Export CNC Hydraulic Drop Forging Hammer, Hitting capacity vary from at 16kj, 25kj, 31.5kj, 50kj, 63kj, 80kj, 100kj, 125kj best suitable for precision forging, multi-molds forgings and abnormal forgings. Should any capacity CNC Hydraulic Drop Forging Hammer be of interest to you, please let us know. We will be happy to give you a quotation upon receipt of your detailed requirements. Yours truly Kevin Liu Lead Name : Hydraulic Die Forging Hammer.
KHODIYAR INDUSTRIA PVT LTD is an ISO-9001:2015 certified Hot Forging & Machined Components manufacturing facility produce all grades of Brass, Copper & Alloys, Aluminium & Alloys, Carbon Steels, Alloy Steels & Stainless Steel in the weight range of 50 GMS to 35KG as a single part to suit your production requirements. We were established in 2014 & produce Forged & Machined components for OEMs in Heavy Engineering, Pump, Valve, Wind turbine, Automotive, Electrical, Aerospace Industry, Oil, Power & Gas, Material Handling, Construction & Mining Equipments, Defense etc., to list a few applications. Our Forge shop includes : a. 100 MT Screw Press Product weight:0.050 0.500 Kgs. + Equivalent Trimming Press (40 MT) b. 200 MT Screw Press Product Weight: 0.100 Kg to 2.000 Kgs. + Equivalent Trimming Press (75 MT) (Non-Ferrous 4 Kg.) c. 300 MT Screw Press Product Weight: 0.100 Kg to 3.000 Kgs. + Equivalent Trimming Press (100 MT) (Non-Ferrous- 5 Kgs.) d. 1 Ton Drop Hammer & 2 Drop Hammer e. Furnace : Oil, Electric, Gas & Coal. MACHINE SHOP 1. Vertical Machining center - BFW ( 800*550*500 MM ) BED SIZE with 4th axis 2. Vertical Machining center - HAAS make ( 800*550*500 MM ) BED SIZE with 4th axis & 3. Turning centers - up to 350 MM DIA. Jobs can be turned
Product steel forging parts Material options: Stainless steel, Aluminum, Carbon steel, Brass, Copper, Bronze, Titanium, Plastic, Rubber Technics Cnc Machining, Cnc Milling, Drilling, Tapping, Investment Casting, Lost Wax Casting, Die Casting, Stamping, Gravity Casting, Sand Casting Equipment Swiss Screw Machines, Cnc Milling Machines, Wax Injection Machines, Drying Machines, Removing Wax Machines, Heating Machines, Cutting Machines, Polishing Machines, Sand Blasting Machines, Pressure Test Machines, Etc Tolerance DIN 2768mK Inspection CPK Application Auto, Cnc Machine, Medical, Assemble Line, Air Condition System, Road Control System, Fire Protection System, Aviation, military equipment, Jewelry, Etc Management Standard ISO9001:2015,IATF16949:2016 Certification ISO9001:2015,IATF16949:2016
Main features: 01) Program control, numerical input, simple operate; 02) High integrated hydraulic control system, accumulator fixed directly on main valve block without any pipe connecting, improve hydraulic system efficiency and easy for maintenance; 03) Advanced taper valve control, fast response, good sealing and not easy to inner leakage; 04) One-piece casting steel U-frame, radial wide guide rails, to get stable and high ram guiding accuracy; 05) Touch screen man-machine interface and automatic malfunction diagnosis and alarm, easy for machine operation and maintenance; 06) Digitized and exacted controlling striking energy, avoid surplus energy harm during striking; 07) Three inserted locating faces to avoid bolts receive force and imported locking washer is used to avoid bolts lose. 08) Fully hydraulic driving system, avoid oil and air mixing; 09) Swaying combine oil cylinder and thin piston rod flexible design; 10) High and low pressure double anti-leakage design; 11) Slow up and down in the case of releasing hydraulic system pressure to make die changing safety; 12) Ram buffer is inner hydraulic buffer, to make sure safety and effective; Optional machines: 01) Special designed die automatic lubrication, blank convey system, ejector and scale removing system are for customer to choose. They can be linked to hammer through program to realize die lubrication locating, timing, quantifying control, to improve its productivity and reduce labor intensity. 02) Remote monitor system can save maintenance engineer to userâ??s workshop time and cost. It not only save large labor and resource cost, but also supply fast service to customer to reduce loss arising from hammer stopping.