Ring rolling component
The aim of fly drop forge is the continuous improvement of our closed die forgings and manufacturing processes to ensure that we remain the preferred supplier of quality custom forgings. A commitment from every person within the organisation is encouraged by means of participation in improvements in our products and our closed die forging process. All products are manufactured in a way that when used in the normal accepted manner shall comply with all statutory requirements and acceptable standards of quality using the recommended reference systems and business objectives.
Closed die forging is one of the main process for manufacturing steel forgings. Closed Die Forging is a forging process in which dies move towards each other and covers the workpiece in whole or in part. The heated raw material, which is approximately the shape or size of the final forged part, is placed in the bottom die. The shape of the forging is incorporated in the top or bottom die as a negative image. Coming from above, the impact of the top die on the raw material forms it into the required forged form.
Material: carbon steel, stainless steel, alloy steel, aluminum alloy, copper alloy, etc. The scope of weight: 0.2 kgs-50 kgs Output per year: 3000ton Surface finish: rust proofing, painting, galvanizing, power coating
Closed die forging A heated workpiece is placed in a stationary mold half. The upper mold half is pushed against the workpiece with an applied pressure force and deformed and shaped by the two mold halves. It often requires several strokes before the mold cavity is fully filled. To ensure that such a material is sufficient to fill the mold the workpiece volume is slightly larger than the mold. The design allows for excess material to flow outside the required shape and is trimmed away in a subsequent operation. In some cases, the part is repositioned in the mold to apply further strokes to achieve final size and volume. The closed die forging method allows for Precision forging where ingot size is carefully controlled. More information about closed die forging, refer to closed die forging vs open die casting. -
Anyang Forging Press can provide CNC closed die hydraulic forging hammer to make flanges, auto parts, agricultural machinery parts, gearing, bearing, etc.
Anyang Forging Press can provide CNC closed die hydraulic forging hammer to make flanges, auto parts, agricultural machinery parts, gearing, bearing, etc.
Numerical control hydraulic close die forging hammer is mainly used in precision forging and multiple mould forging of all kinds of accessories. The inner loading of numerical control close die forging hammer is rich in technical content, and the system is controlled by programmable system. There is no special requirement on the operator, that's only simple operation so that ensuring the stability of hammer quality. The intellectualized numerical control system can set the hit energy at will, not only it doesn't waste energy, but also it can control the oil temperature and lengthen the life of ram, hammer head and mould. Our company is the only one special manufacturer of numerical control hydraulic close die forging hammer, we have a history of more than 50 years in producing forging press equipment. We are an iso9001:2000 certification company. Wooden case.
Hydraulic close die forging hammer is a new energy saving and environmental protection forging hammer. It can save more than 90% energy comparing with the steam forging hammer and the forging hammer with compressor. Also, hydraulic close die forging hammer can improve the working condition. The advantage, structure and design feature of hydraulic close die forging hammer as follows: 1. Energy conservation and environmental protection. 2.The operation is convenience, lowering and the act is agility 3.System work safety, it has safety locking motion 4.Special structure is more fair and more safety. Our company is the only professional manufacturer of hydraulic die forging hammer in china, we have a history of more than 50 years in producing hydraulic close die forging hammer and other forging press equipment. We are an iso9001:2000 certification company.
Closed die drop forging, or closed die forging, is a forging way that presses heated round metal bar into the shape we need under the pressure of the dies. It will ensure the accuracy of dimensions and little machining allowance, no structure limit, high production efficiency. General steps of closed die drop forging are: mould developing-raw material cutting-heating material-forging-trimming cutting-heat treatment-shot blasting-machining-surface treatment-package. Materials that applied in drop forging process can be stainless steel, alloy steel, carbon steel, copper and other forged materials.
CNC closed die forging hammer CNC Fully Hydraulic Die Forging Hammer isPLC controlled hydraulic die forging hammer, they are widely applied in automobile forgings, motorcycle forgings, hardware forgings, hand tools blank forgings, stainless steel tableware, and aeronautic forgings etc, especially for the precision forging field. CNC hydraulic die forging hammers are hydraulic double-acting programmable forging hammer with HO-U structures, they are complied with low carbon production, low hammer running cost production and high efficiency production etc high requirements in modern forging industry. CNC Forging hammer Features: Programmable hitting.Blow energy is programmable precisely controlled by PLC (Siemens). Precise energy control. Stable forging quality, deviation ±1.5%. Good guide ability. CNC Fully Hydraulic Die Forging Hammer uses 'X' guide, make sure the forging precision. U type hammer frame, with high rigidity, high resistance to side load capacity, suitable for multi-impression-die forging. High blow frequencies. Adopts big tup, short stroke structure, high blow frequency, productive efficiency. Simple and safe operating. Can save and open forging parameter in PLC very easy. Low forging vibration. Optimum die life and hammer rod life, because the die contacting time is shorter duration than with the press. Realize automatic production line. CNC Forging Hammer Technical Parameter CNC Hammer ModelC92K-12.5C92K-16C92K-20C92K-25C92K-31.5C92K-40C92K-50C92K-63 Hit energy(KJ)12.516202531.5405063 Weight of falling parts(kg)8601080135017002150270034004300 Max hit number(min-1)129122123113100989898 Hit stroke(mm)420-620435-635455-665470-685490-755510-790530-775550-805 Working oil pressure(Mpa)2020202020202020 Main motor power(KW)3737555555752*552*55 Machine weight(kg)1900027000300003930048000630007850095000
Anyang Forging Press can provide CNC closed die hydraulic forging hammer to make flanges, auto parts, agricultural machinery parts, gearing, bearing, etc.
Hot die forging hydraulic press Max. Press force: 50, 000ton Main performance parameters Nominal pressure 60mn Return force 3mn Idle stroke fast-down speed 200mm/s Return speed 15mm/s Max. Stroke of moving cross head 1000mm Opening height of press 1300mm Forging temperature 500 degree. In container or in bulk suitable for long time delivery.
Technical Feature: Fully hydraulic driving Striking controlled by programmable controller and digital inputting. U-shape integrated cast steel construct of hammer frame Actinoid wide guide rails construct Elastic thin hammer rod Man-machine conversation screen and automatically displaying malfunction The hydraulic knockout system and shock absorbers can be supplied according to the customeríªs requirement. Advantage of CHK High efficiency low energy cost high operating reliability and safety Firmness durability good rigidity and high accuracy The striking energy and striking sequence can be set optionally Quickly return speed without closing the die Simplified and flexible operation Application Suitable for the products with small batch. Suit to forge abnormity parts exactly. Suit to forge with several mold cavity and closed die forging. Suitable for powder forging alloy steel forging and non-ferrous metal forging. package by wooden cases different hammer have different size
Baixie hammers become more and more popular. The forging hammers are widely applied in producing automobile parts, motorcycle parts, hydraulic tubes, hardwares, surgical instruments, hand-tools, stainless steel tableware, spaceflight industry; they are also the ideal equipment of manufacturing abnormal parts, such as, connecting rods, bend axes, rockers, fork, stainless steel knives and forks to forge and form precisely, and at the same time the die forging hammers can be operated with robots to realize automation. Package by wooden cases Differnet hammer has different size.
Hot die forging hydraulic press Max. press force: 50,000ton Main Performance Parameters Nominal pressure 60MN Return force 3MN Idle stroke fast-down speed 200mm/s Return speed 15mm/s Max. stroke of moving cross head 1000mm Opening height of press 1300mm Forging temperature 500 degree Celsius.
It is obvious economically to innovate out-of-date steam hammer into hydraulic power tup, this is called model ctk plc fully-hydraulic die forging hammer, which can save much cost comparing to buying a new set fully-hydraulic die forging hammer. Basal construct It has high integrated fully hydraulic driving system, and no need of pump chamber and hydraulic station on the ground Striking can be controlled by programmable controller and digital inputting Long hammer tup construct can enhance the working accuracy Striking energy and striking sequence can be set optionally; no surplus striking energy which can avoid noise and increase the die life It has man-machine conversation screen, automatically diagnosing the malfunction and showing in chinese or english. Performance and feature High efficiency and energy saving Constant quality of forging parts Lower run cost Wide application Lower investment cost Easy maintenance and operation Package by wooden cases Different hammers has different size
Close Die Forging Products Weight Range : From 0.5 Kg to 350 Kg Oilfield Items : Valve Body, Plug Valve, Choke Nut, Choke Body,Gate for Valve, Gate Valve Bonnets, Tree Caps, Adaptors, Union Hammer, Bolted Bonnets Raw Material Grades and Standards : Stainless steel 304, 316L, SS410, 17PH, SAE 1018, 1020, 1541, 1527, ST52-3, A105, A106, AISI 4130, 4140, 4145,SAE 8620, 16 MnCr5, 20MnCr5, 42CrMo4, 19CrNi4 All standards followed : API, ASTM, BS, UNS, DIN, JIS, SUS Open Die Forging Products Weight Range : From 100 Kg to 3,500 Kg.
Close die forgings, Ring Rolling and machining parts.
Close die forging parts.Manufacturing and supply
