Find Verified Castable For Flue Suppliers, Manufacturers and Wholesalers

According to the different wear medium and erosion speed of the flue wear pouring material, generally in the duct, elbow and cyclone separator at the construction thickness of 20mm, local wear is serious parts, such as the separator cutting cone bucket, cutting chute, etc., can increase the construction thickness to 30mm or 40mm.If the construction thickness is more than 20mm, it is necessary to weld the isolation rebar on the equipment motherboard first.When the construction thickness is 30mm, 6mm steel bar shall be adopted.When the construction thickness is 40mm, 8mm-10mm steel reinforcement shall be adopted;Then weld the steel mesh on the rebar, stirring and daubing procedures are the same as when the construction thickness is 20mm.

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Applications;

This grade is intended for general applications like chemical synthesis, dyes, leather, fire extinguishers, water treatment, plastic molding, flue gas treatment & in the drilling industry, sodium bicarbonate is used to chemically treat drilling mud when it becomes contaminated with calcium ions from cement or lime.

It is NOT intended for applications, directly or indirectly, related to human consumption.

Fly Ash:

Fly Ash is by product generated during combustion of coal, and comprises the fine particles that rise with the flue gases. Ash which is collected from the bottom is termed bottom ash. Fly ash is collected by electrostatic precipitators or other particle filtration equipment before the flue gases reach the chimneys of coal-fired power plants and together with bottom ash removed from the bottom of the furnace is in this case jointly known as coal ash. Depending upon the type of coal being used, the specification of Fly Ash varies considerably, but Fly Ash contains substantial amounts of silicon dioxide and calcium oxide (CaO), both being endemic ingredients in many coal-bearing rock strata. We are a reputed Fly Ash Exporter based in India and are supplying Fly Ash different cement, ready mix concrete, steel, refractories and construction industries.

The Major Utilization Areas Of Fly Ash :
- Manufacture of Portland Pozzolanic Cement & Performance improver in Ordinary Portland cement (OPC).
- Part replacement of OPC in cement concrete.
- High volume Fly Ash concrete.
- Roller Compacted Concrete used for dam & pavement construction.
- Manufacture of ash bricks and other building products.
- Construction of road embankments, structural fills, low lying area development.
- As a soil amender in agriculture and wasteland development.

Types of Fly Ash:
- According to the type of coal used fly is classified into two types. Anthracite and bituminous coal produces Fly Ash classified as class F. Class C Fly Ash is produced by burning lignite or sub-bituminous coal. Class C Fly Ash has self-cementing properties.

- Class F and Class C Fly Ash are products of the combustion of coal in large power plants. Fly Ash is collected in electrostatic precipitators or baghouses, and then transferred to large silos for shipment. When needed, Fly Ash is classified by precise particle size requirements, thus assuring a uniform, quality product.

- Class F Fly Ash is available in the largest quantities. Class F is generally low in lime, usually under 15 percent, and contains a greater combination of silica, alumina and iron (greater than 70 percent) than Class C Fly Ash.

- Class C Fly Ash normally comes from coals which may produce an ash with higher lime content generally more than 15 percent often as high as 30 percent. Elevated CaO may give Class C unique self-hardening characteristics.

Minimum Order Quantity : 1 container

* PHOSCAST
Phoscast : Phosphate Bonded Castables

* PURPOSE
customers using FBC boilers (Particularly underbed feed FBC boilers) for the protection of inbed coils against erosion potential by applying highly abrasive resistant refractory on inbed coils above fuel feed system.

BACKGROUND

* Two of such actions are providing special alloy studs on inbed coils and applying highly abrasive resistant refractory on the outer bottom loops of inbed Coils which are above the fuel feed nozzles.

* GANESHAS has taken number of approaches to identify the key factors affecting erosion rates with an objective to enhance the life of inbed tubes as well as implementing the corrective action to reduce the erosion rates.
Phosphate coatings are often used to protect steel parts against rusting and other types of corrosion

* Erosion of inbed coils in fluid bed combustor is unavoidable phenomenon however the rate of metal wastage and thus the life of tubes depends on various factors like ash & fuel properties, design of Combustor / feeding system, flue gas velocities operating conditions etc. It has been also observed that maximum erosion prone inbed coils are those which come above fuel feed nozzles and an area of approximately 1 to 1.5 mts around fuel feed systems are badly affected.

APPLICATION
Phoscast-90 XR can be applied by ramming with wooden mallet having adequately large head @" dia x 5" length x 10â?? Jong handle). The desired lining or repair thickness is built up in several courses while ramming the mass to uniform thickness. Phoscast refractory should never be trawled to obtain smooth surface; ramming only should finish surface. Any excess mass is to be sliced off with trowel edge and then finished by ramming again for bed coil. Tube application of AFBC boiler, the material pasty mass should be finger pressed into the studs of the tube with maximum force. Finish should be given by pressing the hand palm against material applied, using surgical type thin rubber hand gloves.

Magnesia Bricks Description
Magnesia Bricks are alkaline refractory materials. These products have over 90% magnesium oxide content and adopt periclase as the principal crystalline phase. Magnesia Bricks can be divided into two categories of Burnt Magnesia Bricks and Chemical Bonded Magnesite Brick. They have excellent performance of superior high temperature mechanical strength and volume stability. Magnesia Bricks can service in the high temperature of 1750.. They are ideal products for glass furnace application.

Magnesia Bricks Features:
It is a kind of alkaline refractory product with periclase as main phase magnesite-alumina spinel clinker as basic material. the product has such characteristics as good temperature vibration, good strength and volume stability in high temperature.

Magnesia Bricks Application

Basic open-hearth furnace for steelmaking

Electric furnace bottom and wall

Permanent lining of oxygen converter

Non-ferrous metal metallurgy furnace

Hyperthermia tunnel kiln

Lining of rotary cement kiln

Heating furnace bottom and wall

Regenerative chamber of glass furnace

Magnesia Bricks Properties

High Refractoriness

Good alkaline slag erosion resistance

High apparent initial softening temperature

Good thermal conductivity

High thermal expansion

Magnesia Bricks Manufacturing Process

Burnt Magnesia Bricks are manufactured with magnesite clinker as the raw material and fired in the high temperature of 1550~1600 after smashing, burdening, mulling and molding. High-purity products can be fired in the temperature that over 1750. Chemical bonded magnesite brick is produced with certain chemical bonding through mixing, molding and drying.

Insulation Bricks

Refractory Fire Brick

Ramming mass is commonly used in metallurgy, building materials, non-ferrous metal smelting, chemical, machinery and other manufacturing industries.
Ramming mass is widely used in non-core intermediate frequency furnace and core induction furnace.
As an intermediate frequency furnace ramming material, refractory ramming is applied to melt gray cast iron, nodular cast iron, malleable cast iron, vermicular cast iron, and cast alloy steel; to melt carbon steel, alloy steel, high manganese steel, tool steel, heat resistant steel, stainless steel, molten aluminum and its alloys; to melt red copper, brass, white brass, bronze and its alloys, etc.

Induction furnaces are used for melting cast iron, mild steel and various alloy steels in foundries and making of steel in mini steel plants using sponge iron
The refined high silicon, low iron quartz sand and quartz powder are selected and the fused quartz sand is added as the refractory material., with no slag, no crack, damp proof, convenience of repair, and the corrosion resistance, thus greatly improving the furnace service life span and the economic benefit..
Silica ramming mass can safely be used up to an operating temperature of 1600 deg C. Since it expands very little, it is superior to both alumina and magnesia refractories to resist thermal shocks
Acid ramming material is the premixed ramming mass of the lining material. The acid ramming mass is used to smelt a series of metal materials such as ordinary steel and carbon steel.
The lining practice best suited to a particular furnace depends upon the capacity and design of the furnace, operation practice adopted during making of a heat, and furnace output.

METHOD OF APPICATION:

* Mastic compound application consist of two coats of. Primer ,Primer and followed by Mastic compound in recommended thickness, ranging from min. 12mm to 25mm in one or two layers to achieve desired thickness without any pin hole and crack.


1). Surface preparation and application of Primer: Refer application method of Primer.


2). After doing necessary surface preparation and application of primer coating, area to be installed with Mastic compound should be divided in to equal no. bays. To maintain even thickness required, place wooden or aluminum batten. Mastic compound is then broken in small pieces and put it in heating pan. While heating, keep material moving to avoid burning. It is heated until it comes in a uniform consistency and then applied on the surface and works it with wooden float, to achieve uniform thickness and smooth surface free from any pinholes.

CHEMICAL RESISTANCE PROPERTIES:

* Mastic compound has good resistance to weak, diluted acids, alkalis salts etc. It is not recommended to use against strong acids, oxidizing acid solvents, oil and fats

STORAGE & PACKING:

* Keep Mastic compound away from direct sunlight, heat solvents etc. Under this condition, its shelf life is unlimited. It is supplied in cake form and approx. wt. is 10 kgs.

HEALTH & SAFETY:

* Handle melted Mastic compound compound very carefully . Avoid contact with skin. It is advisable to wear protective wears at the time of use of Mastic compound and all other our products. This information, given in good faith, is based on results gained from experience and tests. However, all recommendations or suggestions are made without guarantee since the conditions of use are beyond our control.

APPLICATION OF SK-HB K-SILICATE MORTAR :

* K-SILICATE is used for jointing Acid Resisting brick in construction of vessels in suited for construction of fume chambers and stacks handling hot, dry Acid fumes and vapors.
It is also used for jointing chemical resisting stoneware pipes.
K-SILICATE cement is good bedding material for Acid â?? Resisting bricks and tiles.
The concrete surface needed protection should be dryed, clean and rough.
The bricks or tiles will be set with K-SILICATE cement over concrete surface applied with a suitable an impermeable interliner.

When Bedding and Jointing Materials are the same.
On the treated surface bricks or tiles are bedded to a thickness of about 6 mm and tamp gently with a wooden piece till the paste squeezes out of joints.
The paste that is squeezed out of the joint should be removed by trowel with good finishing. After the mortar of the joint is dryed treat the joints with 20% Hydrochloric Acid Solution by means of brush. A.R.lining should be always in contact with Acid and not with water.
Concrete subtract like Floor, Wall, tanks and similar surface should be protected with a membrane of Bitrok Mastic or compound steel tanks should be protected with rubber or PVC subjected to chemical conditions and temperature of chemical media. The Brick lining is recommended over the protective layer of Bitrok Mastic.
When Bedding and Jointing Materials are Different.
Spread the silicate type mortar about 6 to 8 mm thick on the back of the tile or brick. Press the tile on the bed leaving required space for joints between tiles for bricks. After the bedding mortar is set, fill Mp the joints with specified cement.PRODUCT DATA SHEET FOR SK-HB ( K-SILICATE) MORTAR
A general purpose cement for acid conditions Resistant to High & medium concentrations of most of the common organic and inorganic acids except Hydroflouric acid. Recommended where the concentration of the acid is high suitable for high temperature. Unsuited to aqueous solutions, alkaline conditions.

PREPARATIONS OF MORTAR :
* Measure 1 part by weight of K-SILICATE solution into a suitable mixing pan.

* Add slowly and gradually 3 parts by weight K-SILICATE mortar and mix thoroughly to form a smooth mortar.

* In hot season very large batches of mortar will become stiff quite rapidly therefore small batches, not exceeding 4 to 8 kgs. Will be prepared.

* The cement mortar will be used before it starts setting.

This is chemical setting Furan based chemical resistant mortar which is combination of Liquid and Powder, when mixed in proper proportion from workable mortar which after setting and curing give of liquid and give black highly cross linked composites.

Furan When set and cured is resistant to highly corrosive acids, alkalis and to powerful organic solvents such as ketones, Aromatic and Chlorinated solvents. It has extreme resistant to Acidic & alkalis, Salts, Greases and Detergents. It resists to Organic & Inorganic acids at their boiling temperature. It is suitable against mild chlorine Gas (dry) phosphorous trichloride, pyridine at room temperature.
Furan is especially useful where resistance to mixed media such as aqueous acids /alkalis and organic solvents is needed in chemical plant process and waste streams. Carbon filled Furan is used against corrosive effect of hydrofluoric acid & its salts.

PREPARATION OF FURANE MORTAR :
Mortar consist of Furan solution and Furan powder. The average mixing ratio necessary to obtain mortar with good working consistency is 1 part by weight Solution & 3 part by weight powder. The ratio will vary slightly depending on temperature and working conditions.Stir the liquid thoroughly before using. Place liquid in a suitable shallow mixing pan. Add powder by weight in the solution mix thoroughly and rapidly until all lumps are dispersed and the mortar is completely homogenous. Spread out the mortar in a thin layer, not more than ¾ thick, to dissipate the heat of reaction and lengthen the working life.
Batch size can be varied depending upon the temperature and the speed with which the masons are working. Very large batches will become stiff quite rapidly. Make sure that all the Furan Motrar is used from the pan before another batch is mixed.When working at temperature above 40 C, very small batches not more than 2 Kgs, should be prepared. When working at temperature below 15C the liquid should be kept warm.

PRODUCT DATA SHEET ACID RESISTANT BRICK
Material : RED SHALE Type Acid Resistant Brick
Size (mm) 230 (LENGTH) X 115 (WIDTH) X 100,76,65,50,40,38,30,25 (THICK)
Specification : ASTM C279, ASTM C410, IS 4860-1982

DESCRIPTION :
We offer premium quality acid resistant bricks Red â?? Shale , tiles and special shapes. We also offer customized sizes as per clients' requirements. Our acid bricks comply with ASTM C279 Type-III, ASTM C410 Type H, L, and Indian Standard 4860 - 1982 Class-I for all applications where low absorption and high acid resistance is required.

FEATURES OF ACID RESISTANT BRICK:
Excellent resistant against wide range of chemicals except hydrofluoric acid, high abrasion resistance, low wearing properties, High Thermal resistant to sudden change in temperature

AREA OF APPLICATION:
Chemical Analysis (Average)
Acid and Alkali Storage Tank Farms
Demineralization plants and Water treatment plants
Chimney inside lining, FGD linings
Towers and Columns
Process Vessels and Tanks
Sewerage Treatment Plants and Lines
Industrial Flooring and Bund Areas
Chimney and Flue Gas Linings
Hoppers and Chutes
SiO266.4
Al2 0324
TiO21.1
Fe2 O31.1
K2 O + Na2 O2.5

NOT RECOMMENDED:
HF acid or other fluoride solutions
Heavy thermal shock

Typical Physical Properties of GANESHAS Acid and Chemical Resistant Brick

Characteristic
RED SHALE ACID RESISTANT BRICK
Test Standard
Bulk Density, gm/cc - 2.3 to 2.35
ASTM C-20 -Water Absorption, % - 0.1 to 1.5 IS 4860-1968
Apparent Porosity, % -0.5 to 1.75 S 4860
Acid Solubility (H2SO4), Loss in Mass,% -0.1 to 1.8 ASTM C-279
Modulus of Rupture, PSI -2133 to 3555 ASTM C-67
Compressive Strength, Kg/cm2 - 700-900 IS 4860-1968
Abrasion Resistant , Volume in mm3 -69 to 85 EN 102
Surface Hardness, MOHS Scale - 7

PRODUCT DATA SHEET ACID RESISTANT BRICK
Material : FIRECLAY Type Acid Resistant Brick
Size (mm) : 230 (LENGTH) X 115 (WIDTH) X 100,76,65,50,40,38,30,25 (THICK)
Specification : ASTM C279, ASTM C410, IS 4860-1982

DESCRIPTION :

* We offer premium quality acid resistant bricks Red â?? Shale , tiles and special shapes. We also offer customized sizes as per clients' requirements. Our acid bricks comply with ASTM C279 Type-III, ASTM C410 Type H, L, and Indian Standard 4860 - 1982 Class-I for all applications where low absorption and high acid resistance is required.

FEATURES OF ACID RESISTANT BRICK:
* Excellent resistant against wide range of chemicals except hydrofluoric acid, high abrasion resistance, low wearing properties, High Thermal resistant to sudden change in temperature

AREA OF APPLICATION:
Chemical Analysis (Average)
Acid and Alkali Storage Tank Farms
Demineralization plants and Water treatment plants
Chimney inside lining, FGD linings
Towers and Columns
Process Vessels and Tanks
Sewerage Treatment Plants and Lines
Industrial Flooring and Bund Areas
Chimney and Flue Gas Linings
Hoppers and Chutes
SiO266.4
Al2 0324
TiO21.1
Fe2 O31.1
K2 O + Na2 O2.5

NOT RECOMMENDED:
HF acid or other fluoride solutions - Heavy thermal shock

Characteristic
Fireclay Type Acid Resistant Brick - Test Standard
Bulk Density, lbs/ft3 - 2.25 to 2.30 ASTM C-20
Water Absorption, % - 0.1 to 1.8 ASTM C-20
Apparent Porosity, % - 4.05 to 4.14 ASTM C-20
Acid Solubility (H2SO4), Loss in Mass,% - 6.1 to 6.8 ASTM C-279
Modulus of Rupture, Mpa - 14.6 ASTM C-67
Compressive Strength, PSI - 15500 to 17250 ASTM C-67
Abrasion Resistant , Volume in mm3 - 71 to 96 EN 102
Surface Hardness, MOHS Scale - 7

Thermal Conductivity, BTU-in/hr-ft-F - 6.94 to 7.12 ASTM C-236
Thermal Expansion Coefficient,in/in/Fx10-6 - 2.6 to 2.8 EN 103

Acid / Alkali Resistant Tiles/Bricks

* Our Acid proof tiles, Acid alkali resistant tiles, Chemical resistant tiles are fully vitrified tiles which are manufactured using special non ferrous clay, processed at extremely high temperatures this process causes the raw materials to fuse and form a compact mass with an extremely low water absorption of less than 0.5% resulting in the formation of a very strong body with a flexural strength of 38 N/mm2, solid through color fade proof with a very hard surface Mohs hardness of 7.

* The acid resistant tiles come in a range of sizes and thicknesses from ranging from 8-25mm. Our acid proof tiles meet stringent specification norms of IS 4457:2007 and relevant ASTM/DIN standards which ensure excellent performance in Acid/Alkali/Chemical (expect Hydrofluoric acid and its derivatives).

Corrosion Protection Applications
* Factory Floors subject to corrosion from Chemicals, Acids, Oil & Solvents
* Pickling tank and surrounding areas
* Food & Beverage Industry flooring
* Battery rooms and Control rooms
* Demineralization plants
* Walls of washing and Paint shop areas
* Acid Resistant Tiles Manufacturers India
* Our acid proof tiles provide excellent abrasion resistance, anti-skid properties for worker safety and high aesthetic appeal. We also provide specialized corner tiles for reducing chances for acid attack through construction joints. Our standard sizes are 200x100, 200x200 & 300x300 millimeters.

Bauxite is a naturally occurring mineral comprising mainly of aluminium hydroxides (the trihydrate Gibbsite Al(OH)3and the AlOOH monohydrate polymorphs boehmite and diaspore), with other components in the mineral typically being silica, iron oxide, titania and aluminosilicates (clay etc). It’s a rock from Laterite soil and it is a primary Ore of Aluminium.

Properties of Bauxite include low iron content; a high Polished Stone Value (PSV) for high friction surfacing applications; a high melting point and density.

APPLICATIONS

Gunning materials
High friction surfacing
Minerals for abrasion
Refractory castables
Mouldable and Ramming Mixes
Refractory mineral blends
CEMENTATION believes in supplying quality bauxite with consistency to its customers across the world, according to their needs.