What is Blast Furnace Gas Blast furnace gas is a by-product of blast furnaces that is generated when the iron ore is reduced with coke to metallic iron. It has a very low heating value, about 93 BTU/cubic foot, because it consists of about 60 percent nitrogen and 18-20% carbon dioxide, which are not flammable. The rest is mostly carbon monoxide, which has a fairly low heating value already and some (2-4%) hydrogen. It is commonly used as a fuel within the steel works, but it can be used in boilers and power plants equipped to burn it. It may be combined with natural gas or coke oven gas before combustion or a flame support with richer gas or oil is provided to sustain combustion. Particulate matter is removed so that it can be burned more cleanly. Blast furnace gas is generally used to as the raw materials of steam - gas-fired combined cycle power generation. Blast furnace gas fired boiler designed and manufactured in ZG Boiler is suitable for iron, steel, and it is also the best choice of the nation to sustainable development and green economy. Blast Furnace Gas Fired Boiler Structure 1. Using "� " Type Arrangement With whole structure "� " type arrangement, the blast furnace or coke oven gas fired boiler adopts front suspending back supporting, plumbing systems, superheater and other suspended from the roof on the boiler, economizer, air preheater, etc. are arranged at the rear steel shelves, air preheater can be pulled out from the back, which are easy to maintain. 2. Square Chamber Design The furnace is design as square, and the burner is arranged in the corners, using the four corners of the vortex burner ignition, also has a higher temperature of the hot air, combustion gas required to ensure that the temperature field and the aerodynamic conditions not only to ensure adequate fuel gas combustion, but also to prevent the fuel gas and air mixture within the burner. 3. Multiple Security Devices In addition to conventional protection device, the boiler is also equipped with automatic ignition device, flame monitoring device, flame protection device and supply device which automatically cut off the gas when the gas pressure is lower than a certain value and other safety devices
The Ground Granulated Blast Furnace Slag (GGBS/GGBFS) is a type of eco-friendly green building material and high quality secondary cementitious material for concrete and cement. It is recognized as one of the best secondary cementations material for building high durable concrete stricture in the world today! GGBS has taken over a top place of high-performance cement and concrete mineral additives with its unique characteristics of hydration, low-price raw material. GGBS is obtained by quenching molten iron blast furnace slag (a by-product of iron and steel making) in water or steam. It is then further grounded into the desired fineness in terms of the required particle size distribution. The main components of blast furnace slag are CaO (30-50%), SiO2 (28-38%), Al2O3 (8-24%), and MgO (1-18%). The other important aspect of GGBS is its superiority in concrete durability which extends the lifespan of buildings from fifty years to a hundred years. APPLICATIONS Soil stabilization Mortar Used in combination with Portland cement Pre-cast concrete Ready mix concrete Specialist projects
About THE Product : Blast furnace slag is used in the production of cement (iron Portland and blast furnace cement). Air-cooled blast furnace slag is formed by allowing the molten slag to cool relatively slowly under ambient conditions; final cooling can be accelerated with a water spray. The cooled material is hard and dense, although it can have a vesicular texture with closed pores. After crushing and screening, air-cooled slag can be used in several applications. Granulated slag is formed by quenching molten slag in water to form sand-sized particles of glass. The disordered structure of this glass gives the material moderate hydraulic cementitious properties when very finely ground into granulated blast furnace slag, but if it can access free lime, the granulated blast furnace slag develops strong hydraulic cementitious properties. Pelletized or expanded slag is cooled through a water jet, which leads to rapid steam generation and the development of innumerable vesicles within the slag. The vesicular texture reduces the overall density of the slag and allows for good mechanical binding with hydraulic cement paste. Blast Furance Slag is a nonmetallic co-product which is produced in the process of iron manufacturing, Granulated Blast Furnace Slag is a glassy granular material formed when molten blast furnace slag is rapidly cooled by direct water. Rapid cooling prohibits the formation of crystals and forms glassy, non-metallic, silicates and alumino silicates of calcium. GBFS : (Granulated Blast Furnace Slag) Source : Granulated BF Slag From Gujarat State, India Supply Quantity : 50,000 Metric Tons Per Month Packing: Bulk Parameters (% BY MASS) CaO 30-38 Al2O3 15-20 SiO2 30-40 Glass Content 85-97 MgO 8-11 Fe2O3 0.5-1.5 Moisture 10 MAX Size -5mm Min 95, +5 mm Max 5 Relative Gravity 2.9 Bulk Density(Bagged) 1200 KG/M3
Fly ash, granulated iron blast furnace slag (gbfs), potassium feldspar , sodium feldspar , stpp sodium tripolyphosphate, zirconium silicates & zirconium flours.
GGBFS Ground granulated blast furnace slag (GGBFS) The ground granulated blast furnace slag (GGBFS) is a by-product of iron manufacturing which when added to concrete improves its properties such as workability, strength and durability. This material is obtained by the heating of iron ore, limestone and coke at a temperature about 1500 degree Celsius. The process is carried out in a blast furnace. The formation of GGBFS is not direct. The by-product of iron manufacturing is a molten slag and molten iron. The molten slag consists of alumina and silica, also with the certain amount of oxides. This slag is later granulated by cooling it. For this, it is allowed to pass through a high-pressure water jet. This result in quenching of the particles which results in granules of size lesser than 5mm in diameter. The main constituents of blast furnace slag are CaO, SiO2, Al2O3 and MgO. These are the minerals that are found in most of the cementitious substances. The particles are further dried and ground in a rotating ball mill to form a fine powder, known as ground granulated blast furnace slag cement. Now different methods can be employed to perform the main process called as the quenching. Applications & Benefits of GGBFS: In concrete: The incorporation of ground granulated blast furnace slag in concrete manufacture gains many advantages which are mentioned below: GGBFS in concrete increases the strength and durability of the concrete structure. It reduces voids in concrete hence reducing permeability GGBFS gives a workable mix. It possesses good pumpable and compaction characteristics The structure made of GGBFS constituents help in increasing sulphate attack resistance. The penetration of chloride can be decreased. The heat of hydration is less compared to conventional mix hydration. The alkali-silica reaction is resisted highly. These make the concrete more chemically stable. Gives good surface finish and improves aesthetics. The color is more even and light. Lower chances of efflorescence. The maintenance and repair cost of structures are reduced thus increasing the life cycle of concrete structures. Unlike cement, GGBFS does not produce carbon dioxide, sulphur dioxide or nitrogen oxides. White Cement: White Portland Cement is of high quality, whiteness and strength, it essentially has the same properties and characteristics as gray cement, except for color. It is widely used in numerous applications such as precast concrete, cast-in-place concrete, terrazzo, median barriers, curbs, tile grout, paint, masonry units, swimming pools, glass fibre reinforced surface bonding mortars.
Refractory bricks, high alumina bricks, acid proof bricks, tiles and castables, all mortars and fire clay, low cement castables, insulating castables, conventional dense refractory bricks, insulation bricks, cold face, hot face insulation bricks, hot face insulation bricks, acid resistant bricks/components, membranes, acid resistant cement, construction chemicals, class 1 ar tiles and bricks 38mm and 75mm, 4457 vitrified ar tiles with 0% water absorption, 20mm & 25m, primer, mastics, pot. silicate cement, coerce cement, furnace based cement, crushed refractory boiler bed material, acid resistant tiles, acid resistant brick fireclay type, acid resistant brick red shale type, bitumen primer, epoxy resin & hardner, furan powder and syrup solution,.
Granulated Blast Furnace Slag
Ground Granulated Blast Furnace Slag
Ground Granulated Blast Furnace Slag
Raw Bauxite: Bauxite is a soft, whitish to reddish-brown rock consisting mainly of alumina-bearing hydroxides, oxides of iron, silicon and titanium with impurities of Ca, Mg, Cr, V, P, Ga and other elements. Raw Bauxite is a major source of aluminium. Basic alumina containing minerals of Bauxites are gibbsite Al(OH)3, Boehmite g-AlO(OH) and Diaspore a-AlO(OH). We are a major Raw Bauxite Exporter based in Maharashtra (India) and catering to the diverse demands of several middle and eastern Asian countries. About Raw Bauxite: The processing of Raw Bauxite is done at a number of alumina refineries in the world. Bauxite can be processed at a low-temperature autoclave digestion (145 oC to 155 oC). Raw Bauxite can be used also for sweetening stage and for non-autoclave digestion in agitators (105 oC). About 85% of bauxite mined worldwide is used to produce alumina for refining into Aluminium metal and the balance 15% is processed and value added to make its way to other uses like refractory, chemical, cement, abrasives, etc. Aluminium is possibly the most versatile product with applications in almost every industry. Since Bauxite is the primary source for Aluminium there will always be an ongoing promising demand for the same. Application & Uses of Bauxite: Raw Bauxite is successfully used for metallurgical grade alumina production besides applications in the cement industry, alumina chemical, steel, alum, energy industries, flame-retardants, etc. Bauxite is used in : - Aluminium - Cement - Chemical - Blast Furnaces - Iron/Steel Ladles, etc. Advantages of Artha Bauxite: Artha Mineral Resources has good sources for Gibbsitic Bauxite which requires low digestion temperature (145 oC -155 oC) making it more economical to process. Mines are also in close proximity to all-weather ports which makes it very convenient and cost effective to ship this material.
Cmmdity: Aluminum Fluride (Aluminium fluride) ther name: Aluminum trifluride Frmula:AlF3 M.W.:83.98 Prperties: The prduct is a white needle crystal r pwder. SP. GR. 2.8823.13g/ cm3, sublimatin temp. 1272Celsiur scale.Its slightly sluble in water and greatly sluble in HF liquid. The chemical prperty fr the high density aluminum fluride is very steady, but that cntains certain crystal water will be decmpsed int Al23 at high temperature with HF being released. Specificatin: grade chemical cmpsitin % Physical character F Al N2 Fe2342- P25 LI Bulk dity g/cm3 AF-0 61.0 31.5 0.30 0.10 0.06 0.10 0.03 0.5 1.5 AF-1 60.0 31.0 0.40 0.30 0.10 0.6 0.04 1.0 1.3 AF-2 58.0 29.0 2.8 0.30 0.12 1.0 0.04 5.5 0.7 AF-3 58.0 29.0 2.8 0.35 0.12 1.0 0.04 5.5 0.7 Uses: Its mainly used as an adjusting agent fr electrlyte in aluminum smelting by fused salt electrlysis, als in ceramic glaze, catalyst and flux f nnferrus metal metallurgy etc. Brief Intrductin f the Prductin Technics In the Hydrgen Fluride Reacting Furnace which is heated utside, Vitril reacts with Flurite t create the Hydrgen Fluride Gas and Anhydrus Fluride Plaster by heating in the prcess f prducing Aluminum Fluride, then the Hydrgen Fluride Gas react with dry Aluminium Hydrxide in Fluidized Bed t create t Aluminum Fluride and water. Packaging packed in wven PP bags with plastic film inside. Each bag has net weight f 25kgs, 50kgs, 500kgs and 1000kgs.
Fly Ash: Fly Ash is by product generated during combustion of coal, and comprises the fine particles that rise with the flue gases. Ash which is collected from the bottom is termed bottom ash. Fly ash is collected by electrostatic precipitators or other particle filtration equipment before the flue gases reach the chimneys of coal-fired power plants and together with bottom ash removed from the bottom of the furnace is in this case jointly known as coal ash. Depending upon the type of coal being used, the specification of Fly Ash varies considerably, but Fly Ash contains substantial amounts of silicon dioxide and calcium oxide (CaO), both being endemic ingredients in many coal-bearing rock strata. We are a reputed Fly Ash Exporter based in India and are supplying Fly Ash different cement, ready mix concrete, steel, refractories and construction industries. The Major Utilization Areas Of Fly Ash : - Manufacture of Portland Pozzolanic Cement & Performance improver in Ordinary Portland cement (OPC). - Part replacement of OPC in cement concrete. - High volume Fly Ash concrete. - Roller Compacted Concrete used for dam & pavement construction. - Manufacture of ash bricks and other building products. - Construction of road embankments, structural fills, low lying area development. - As a soil amender in agriculture and wasteland development. Types of Fly Ash: - According to the type of coal used fly is classified into two types. Anthracite and bituminous coal produces Fly Ash classified as class F. Class C Fly Ash is produced by burning lignite or sub-bituminous coal. Class C Fly Ash has self-cementing properties. - Class F and Class C Fly Ash are products of the combustion of coal in large power plants. Fly Ash is collected in electrostatic precipitators or baghouses, and then transferred to large silos for shipment. When needed, Fly Ash is classified by precise particle size requirements, thus assuring a uniform, quality product. - Class F Fly Ash is available in the largest quantities. Class F is generally low in lime, usually under 15 percent, and contains a greater combination of silica, alumina and iron (greater than 70 percent) than Class C Fly Ash. - Class C Fly Ash normally comes from coals which may produce an ash with higher lime content generally more than 15 percent often as high as 30 percent. Elevated CaO may give Class C unique self-hardening characteristics. Minimum Order Quantity : 1 container
FUJI developed the first infrared gas analyzer in Japan to use mass-flow sensors. Since then, we have supplied customers with various types of gas analyzers to support environmental preservation and control efforts. These efforts include measurements of atmospheric pollution and detection of low density of SOx and NOx, generated by incinerating facilities and boilers. FUJI's gas analyzers are widely used to monitor the atmosphere to help maintain a cleaner natural environment.
SK 36 Fire bricks are special type of brick which are form of Refractory ceramic material. It is used for inner surface lining of Boiler, furnace, kiln, fireplaces & fireboxes. Quality of Bricks: We offer various quality bricks are 50 to 55% Alumina offering high temperature resistance. Standard Sizes (MM): 230 x 115 x 75 MM 230 x 115 x 65 MM
SK 34 Fire bricks are special type of brick which are form of Refractory ceramic material. It is used for inner surface lining of Boiler, furnace, kiln, fireplaces & fireboxes. Quality of Bricks: We offer various quality bricks are 35 to 40% Alumina offering high temperature resistance. Standard Sizes (MM): 230 x 115 x 75 MM 230 x 115 x 65 MM
Magnesia Bricks Description Magnesia Bricks are alkaline refractory materials. These products have over 90% magnesium oxide content and adopt periclase as the principal crystalline phase. Magnesia Bricks can be divided into two categories of Burnt Magnesia Bricks and Chemical Bonded Magnesite Brick. They have excellent performance of superior high temperature mechanical strength and volume stability. Magnesia Bricks can service in the high temperature of 1750.. They are ideal products for glass furnace application. Magnesia Bricks Features: It is a kind of alkaline refractory product with periclase as main phase magnesite-alumina spinel clinker as basic material. the product has such characteristics as good temperature vibration, good strength and volume stability in high temperature. Magnesia Bricks Application Basic open-hearth furnace for steelmaking Electric furnace bottom and wall Permanent lining of oxygen converter Non-ferrous metal metallurgy furnace Hyperthermia tunnel kiln Lining of rotary cement kiln Heating furnace bottom and wall Regenerative chamber of glass furnace Magnesia Bricks Properties High Refractoriness Good alkaline slag erosion resistance High apparent initial softening temperature Good thermal conductivity High thermal expansion Magnesia Bricks Manufacturing Process Burnt Magnesia Bricks are manufactured with magnesite clinker as the raw material and fired in the high temperature of 1550~1600 after smashing, burdening, mulling and molding. High-purity products can be fired in the temperature that over 1750. Chemical bonded magnesite brick is produced with certain chemical bonding through mixing, molding and drying.
* PHOSCAST Phoscast : Phosphate Bonded Castables * PURPOSE customers using FBC boilers (Particularly underbed feed FBC boilers) for the protection of inbed coils against erosion potential by applying highly abrasive resistant refractory on inbed coils above fuel feed system. BACKGROUND * Two of such actions are providing special alloy studs on inbed coils and applying highly abrasive resistant refractory on the outer bottom loops of inbed Coils which are above the fuel feed nozzles. * GANESHAS has taken number of approaches to identify the key factors affecting erosion rates with an objective to enhance the life of inbed tubes as well as implementing the corrective action to reduce the erosion rates. Phosphate coatings are often used to protect steel parts against rusting and other types of corrosion * Erosion of inbed coils in fluid bed combustor is unavoidable phenomenon however the rate of metal wastage and thus the life of tubes depends on various factors like ash & fuel properties, design of Combustor / feeding system, flue gas velocities operating conditions etc. It has been also observed that maximum erosion prone inbed coils are those which come above fuel feed nozzles and an area of approximately 1 to 1.5 mts around fuel feed systems are badly affected. APPLICATION Phoscast-90 XR can be applied by ramming with wooden mallet having adequately large head @" dia x 5" length x 10â?? Jong handle). The desired lining or repair thickness is built up in several courses while ramming the mass to uniform thickness. Phoscast refractory should never be trawled to obtain smooth surface; ramming only should finish surface. Any excess mass is to be sliced off with trowel edge and then finished by ramming again for bed coil. Tube application of AFBC boiler, the material pasty mass should be finger pressed into the studs of the tube with maximum force. Finish should be given by pressing the hand palm against material applied, using surgical type thin rubber hand gloves.