We are a professional plastic injection molds manufacturer. With the certificates of iso9001 & iso 14001, we are the parts supplier of enterprises in germany, uk, us, canada, and japan. Bmw, volkswagen, canon, xerox, hp, olympus, johnson, bdt, bmp, koncia are our excellent clients.
Simultaneous Injection-Decoration System (IMD/IML) : This technology widely used in automotive (mobility), consumer electronics, home appliance and medical devices, and supports customer to achieve unique CMF finish on mechanical parts with high quality and productivity.
IMD, IML are products which add patterns and functions on the products surface at the same time as molding, by sandwiching a film with patterns or functions in a mold and pouring the melted resin into it.
We can provide unique features on your product surface which cannot not be added by conventional process like painting, silk printing or pad printing.
We can even add electric functions such as touch sensors / buttons and LEDs to your product surface with NISSHA IME solution. IME (In-mold Electronics) is a module product which integrates touch sensors, light source heater, etc. into a plastic panel.
We can also do general molding with variety of colors, materials and finishes that suit your preference.
If you already have in-house injection molding machine, we can also source you high quality heat transfer foils.
Application: automotive display, CID, touch screen, car ornament, auto accessories, console, headlamp, audio panel, automotive interior, automotive exterior
Pattern : Hair Line, Marble, Wood grain, Leather, Fabric, Metal look
Feature : Hard coat, 3D Geometry, Hidden lit, Touch sensor
Size : various sizes
Capacity :100 - 650 tonnage injection molding
Additional functions: Anti
The specification of the aotu part mould: 1, material of mold: high-quality steel: p20, #45, h718 2, cavity: single 3, runner: hot runner 4, cycle time: 40s
Products Name
Auto Parts Plastic Injection Mold Manufacturer injection plastic mold
Mold Material
NAK80,S136,2316,2738,H13,5CrNiMo,718H,P20,40Cr,60#45#etc
Mould Cavity
Singe or multi cavity
Sprue Gate
Hot runner,Cold runner ,Pin -point gate,Submarine gate,etc
Plastic Material
PP,PC,PS,PAG,POM,PE,PU,PVC,ABS,PMMA,etc
Processing
Stamping, deep stamping, bending, punching, threading, welding, tapping, riveting
Mold Life
300000-500000 shots
Inspection
IQC, IPQC,FQC,QA
Application
All kinds of cars, machinery, home appliance, electronic products, medical devices, stationery, computers, power switches, miniature switches, architecture, commodity and A/V equipment, sports equipment and gifts etc.
Ms-mold is a leading mold manufacturer in chang an town, dongguan china. We are professional with a wide range of odm & oem services, such as automotive, home appliance, medical & communication, office automation devices, aeronautics, iml & imd, precison parts(including gear, insert parts, precision connecter) and mold components etc.
plastic molded auto parts
Complex Automotive Plastic Molding , Auto Plastic Injection Molded Parts
Product Name oem plastic molded auto parts
Mold Shaping (double injection/overmolding/insert molding/multi-cavity/hot runner)
Colors You provide us PANTON# and we will match the colors
Mold Base LKM & HASCO & DME
Mold Material NAK80,S136,H13 ,718H,P20,and so on
Mould Cavity Singe or multi as your requirement
Sprue Gate YUDO runner ,Hot runner, Cold runner ,Pin -point gate, Submarine gate, etc
Design Software UG,PROE,CAD etc
Plastic Material PP, PC, PS, POM, PE, PU, PVC, ABS, PMMA, etc
Mold Life 300,000-1,000,000 shots
Delivery Time 15-35 working days
Packaging Wooden Cases or as per requirement
Transportation By sea or by air as your requirement
Specification As your requirement
OEM /ODM Order YES
Shanghai Elue is focus on produce plastic injection, plastic molded auto parts, plastic injection auto parts, overmolding electronic parts, plastic moulding part and other products. We have a whole set of quality management system to guarantee the quality of our products as well as after sale service.
Gas-assisted injection molding technology features
(1) The design of the mold cavity should ensure the flow balance to reduce the uneven penetration of the gas, and ensure the flow balance is also a design principle of the common injection molding mold, but this is more important for the gas-assisted injection molding products.
(2) The mold design should consider the influence on the process parameters, because gas-assisted injection molding is much more sensitive to process parameters than ordinary molding. In injection molding, small differences in mold wall temperature or injection volume can lead to asymmetry of gas penetration in symmetrical parts.
Gas-assisted injection molding equipment
(1) Ordinary injection molding machine (the metering accuracy is slightly higher).
(2) Nitrogen control system, including self-sealing gas-assisted nozzles.
(3) High pressure nitrogen generator.
(4) Industrial nitrogen cylinders and air compressors that provide supercharged power.
(5) A mold designed and manufactured for gas-assisted injection.
(6) Gas-assisted injection molding gas auxiliary nozzle
The nozzle air intake mode uses a special self-closing gas-assisted nozzle. After the plastic injection is finished, the high-pressure gas directly enters the plastic inside by the nozzle, and forms an extended closed space-air cavity according to the air passage and maintains a certain pressure until the pressure is maintained. Cooling, before the mold is opened, the nozzle is forced to separate from the product channel by the backrest of the table, and the gas is discharged from the product.
(7) gas needle
The air needle intake method is to install an exhaust deviceâ??a gas needle at a specific position of the mold. When the plastic is injected into the cavity, the gas needle is wrapped inside the plastic; at this time, the high-pressure gas is discharged, and the gas needle forms an extended closed space-air cavity according to the air passage inside the plastic, and maintains a certain pressure until cooling, and the mold is opened. Previously, the gas in the air chamber was discharged from the interior of the plastic by the control device by means of a gas needle.
Auto parts car front bumper mold plastic injection mold
A car bumper is a safety device that absorbs and mitigates external impact and protects the front and rear of the vehicle body. Generally consists of plastic bumpers, cushioning materials and beams. Plastic bumpers have strength, rigidity, and decorativeness. From a safety point of view, a car can play a cushioning role in the event of a collision and protect the front and rear body. From the appearance, it can be naturally combined with the car body to form a natural One body, with good decoration, has become an important part to decorate the appearance of the car.
1: Determination of bumper shell material
Regulatory requirements: The front and rear protection devices of the car must ensure that the vehicle will not cause serious damage to the vehicle when a light collision of 4km / h occurs. In addition, the front and rear bumpers not only protect the vehicle and reduce vehicle damage, but also protect pedestrians and reduce the injuries to pedestrians in the event of a collision. Therefore, the shell material of the bumper should have the following characteristics:
1) With less surface hardness, it can reduce pedestrian injuries;
2) Good elasticity and strong resistance to plastic deformation;
3) Good vibration damping effect, can absorb more energy in the elastic range;
4) Resistant to humidity and dirt;
5) Has good acid and alkali resistance and thermal stability.
Modern car bumper shells are mostly made of plastic or fiberglass. In order to reduce the cost of trial production, save mold production costs, and also shorten the trial production cycle, in the concept car trial production, consider using FRP glass fiber reinforced epoxy hand lay-up process.
The materials of the bumper are generally PP + EPEM + T20 or PP + EPDM + T15. EPDM + EPP is also more versatile. ABS uses less and is more expensive than PP. The thickness of the bumper is usually 2.5-3.5mm, and the gas-assisted molding can be made thinner.
Note that if the bottom mesh of the bumper is integrated with the bumper, the thickness of the mesh must be more than 2.0mm, and the die angle should be increased as much as possible (2 degrees or more). If the mesh is separate, the mesh wall of 1-1.5mm is sufficient.
Dongguan Shengwei Plastic Products Co.,Ltd is a private high-tech enterprises, which is a set of plastic mould design and manufacture, injection molding, assembly, products R&D and sales as one. The company is located in Humen Town, Dongguan, China, where enjoys the convenient transportation conditions and advanced manufacturing bases.
Shengwei was established in 2003. After more than ten years of development, it has grown into a complete supporting large-scale factory. the factory has adopted full-automatic dust-free workshop, advanced and complete manufacturing facilities, has strong technical force. Occupy area 12,000 square meters, more than 200 employees, 90% of them has experience over 10 years. Shengwei has advanced equipment for making mold, plastic injection molding, automatic dust-free spraying workshop, as well as advanced measuring testing equipment laboratory. Shengwei has various levels CNC processing centers, EDM machines, Sodick low speed wire cutting, deep hole drilling machine, milling machines, lathes, grinders, CMM etc. From 35 tons to 1000 tons, there are more than 30 high precision single-color, double-color and special injection moulding machines.
