The production line of washing, oven, filling and sealing machine for ampoule is specially designed to produce liquid injection according with GMP Standard. It consists of ACQ Type Vertical Automatic Ultrasonic Bottle Washing Machine, Model GMS Tunnel-type Oven, Model AGF Wire-Drawing, Filling and Sealing Machine. Equipped with advanced instruments at home and abroad, it features advanced system of control, steady operation, low noise, convenient maintenance with low cost. It is applicable for producing the ampoules of 1-20ml. The number of needles of filling and sealing machine can be adjustable, and each machine departing from the production line can also be singly used. Whole productive process is under the protection of 100 stage laminar flow protection device, and the production quality is according with GMP Standard.
Put the tray full of ampoules into inner tray of ACQ Type Vertical Automatic Ultrasonic Bottle Washing Machine, ampoules will be sent into water-poure case via screw path for ultrasonic washing. Then ampoules are raised by vertical rotary screw pole, clamped by a row of clamps, overturned to bottom up and sent into round-barrel 3-water-3-air washing case. Then ampoules are washed by filtering water, pure water, water for injection seperately and blowed by pure air after each time washing. Finally ampoules are overturned bottom down and sent into oven orderly for next step.
Under the monitoring of intelligent system of Model GMS Tunnel-type Oven, ampoules are successively entered the Preheating Zone, High Temperature Sterilizing and Drying Zone and Cooling Zone of the Oven by conveyer chain with speed stepless adjustable. The temperature control system has functions of temperature setting, displaying, recording and printing. In order to avoid pollution, the 100 stage laminar flow protection devices are supplied in the inlet section and outlet section of the oven(option). After cooling, drying for no bacterum, and throwing off the heat source, ampoules are taken out automatically for next step.
Ampoules in bulk are fed into the bottle-feeding passageway of Model AGF Wire-drawing Filling and Sealing Machine by the conveyer belt. The ampoules in group are intermittently and orderly fed into the stations of nitrogen filling, wire-drawing, filling and sealing under the protection of 100 stage laminar flow protection device (option). Sealed ampoules are intermittently pushed out of the bottle funnel by a bottle-pusher.
Chracteristics:
The whole system is always under the protection of 100 stage laminar flow protection device and according with G.M.P Standard.
Equipped with advanced instruments and sensitive control system at home and abroad to guarantee the stable performance an convenient operation. Water used for bottle-washing can be recycled to save water consumption.
Applicable for various ampoules specification.
The bottle washing machine adopts PLC control and human interface control for bottle washing process, and ultrasonic-washing time can be set freely.
The temperature control system of oven has a function of paper recording or non-paper recording.
The speed of vonveyer belt in oven is stepless adjustable and satisfying various output requirements.
In the wire-drawing, filling and sealing machine , equipped with device to ensure no bottle-no filling.
In the wire-drawing , filling and sealing machine, liquid gas plus oxyen or industrial acetylene plus oxygen is adopted as buring gas with high capacity.
In the wire-drawing, filling and sealing machine, primacy tiny-adjustment is adopted for filling with less error
The whole line features convenient assembly, compact and rational configurations, small footprint.
The whole line features beatiful appearance, practicality,convenient maintnance with low cost.
This whole line is totally automatical without pollution of manual pollution.
Ampoule Filling and Sealing Machine is uses for the filling and sealing of glass ampoules. Our machine is widely uses in pharmaceutical, biotech, cosmetic and chemical industry. We manufacture Ampoule Filling and Sealing Machine as per our standard design models as well as custom made models
Our machine models built on principal of slant travel of ampoules while filling and sealing to take care wide variation of ampoule neck dimensions, thicknesses and ovality of available ampoules.
Unit built on Stainless Steel square pipe frame & totally encompassed with Stainless Steel coverings in pleasing Matt finish. Large openings available on bottom side of the machine for absolute cleaning.
The pendant type electrical control panel is lifted from machine for ease of operation and safety
Special Features
Compact GMP model
Production output ranging from 30 ampoules/minute to 150 ampoules/minute
All contact parts made from AISI SS 316L & other Non-contact parts made from AISI SS 304.
Machine is suitable to fill 1ml to 20ml ampoules and minimum change over parts from 1ml to 20ml ampoule size
â??No Ampoule â?? No Fillingâ?� system
Ampoule neck centering during gas flushing and filling operations
Possibility of nitrogen gas flushing before, during and after filling
Full accessibility allows easy maintenance
Machine equipped with pre-warming station
Minimum change over time, little maintenance & easy cleaning
Process Operation
The sterilized ampoule tray directly loaded in to slant hopper of the unit. The Synchronized star wheel delivers ampoules one by one on moving eccentric ampoule rack in single/two/four/six.
During the stoppage of rack sequentially pre-gassing, filling, post gassing, pre heating and final sealing is achieved. Duly filled sealed ampoules then collected on collection tray automatically without hand touch.
The machine performs the following operations
Ampoule feeding by in-feed hopper, star wheel and ampoules transfer into transport rack.
Two ampoules advanced per machine stroke.
Centering of ampoules necks during pre-heating, post heating, gas flushing and liquid filling.
Rotation of ampoules neck in the pre- heating and heating station.
Elimination of burdened-off ampoule tips by clippers and ejection into a separate container.
Harsiddh Engineering Co. offers high-quality Closed D Type Ampoule Filling and Sealing Machine with single motor customization features. The device also contains a post and pre nitrogen flushing unit enhancing its functioning. Thanks to the pre heating unit available with the instrument that offers perfect heating for thick glass ampoules. The equipment also features a sleep tray that helps in the classification of sealed and filled ampoules. You can use this filling and sealing tool for all kinds of open mouth glass ampoules. With a gross weight of almost 70 to 1500 kilograms in different models, this particular equipment features a delicate and highly functional ampoule rotating unit. Capable of filling 15 ampoules to 200 ampoules per minute, Ampoule Filling Machine possesses a filling capacity of 1ml to 25ml per dose. This commercial grade machinery has a single ampoule opening nozzle and operates on a volumetric filling mechanism. Additionally, almost all the contact parts of the following equipment are constructed from AISI 316 grade stainless steel, thus imparting strength to this sealing and filling tool. Our machines have CE certifications. The equipment also possesses a stainless steel west tip collector making it the perfect option for injection preparation. The machine offers superior functioning in the sterilized environments of the pharmaceutical industries as well as in the preparation of cosmetics and chemicals.
Machine available in single head, two head, four head, six head and eight head models.
Harsiddh Single head ampoule filling and sealing machine is used to fill and seal injectable liquids in glass ampoules. Sterile and injection liquids are packed with this device in pharmaceutical industries. Mainly the machine is applied in research and development laboratories and pilot plant for liquid injection development. Filling and Sealing operations with ampoule filling and sealing machine is based on the principal of angle travel of ampoules. It takes cares of various parameters including thickness, neck dimension and quality of ampoules. Its a great combination of flusher, filler and sealer. Traditional ampoule feed has been replaced with rectangular feeding system that is one of the important and highly demanded features in our system. This increases the stability of ampoules and prevents breakage.Automatic feeding, transfer, nitrogen purging, material filling, heating and sealing are executed and controlled with this latest technological advanced machinery. The inbuilt feature No Ampoule, No Filling is comprehensive for costly materials to feed precisely without wastage. The mechanism is competent for 1ml to 25ml open mouth glass ampoules with 01ml to 25ml filling efficiency in single dose. The filled production can be achieved from 10 to 15 ampoules per min based on ampoule size.
Harsiddh Two head ampoule filling and sealing machine is used to fill 1ml to 25ml liquid filling with 2 head fillers and sealers in a single dose applied to 1ml to 25ml open mouth glass ampoules. The production capacity of this machine is 30 to 40 ampoules per minute.The slant travelling ampoule filling and sealing capacity varies based on the type, thickness and neck dimension of ampoules. The machine is made up of sturdy SS materials with minimum change over parts and easy maintenance. Single motor placement synchronized all the drives causes smooth rotation of ampoules at sealing station. Automatic sensors stop the filling as soon the machine doesnt found the ampoule. Harsiddh Engineering is one of the leading firms known for delivering optimum performance pharmaceutical machineries. Ampoule Filler And Sealer are mechanized to load ampoules directly into the slant hopper. Ampoules move on eccentric rack following each other with the synchronization of star wheel. The machine carry on internal processes like pre and post gassing, filling, heating and sealing on stoppage of the rack. It is available in standard as well on customer specific requirement
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Precisely formulated four head filling and sealing machine for ampoules are built with quality components and even offered at Harsiddh Engineering with great customization. The contact and non-contact parts are manufactured with SS AISI 316L and AISI 304 respectively. Some of the features are as similar to other sealing and filling models apart from the filling size and capacity with number of filling heads.Four head ampoule filler and sealer are used to fill 1ml to 5ml with 4 head in a single dose applied to 1ml to 5ml open mouth glass ampoules. The production capacity of this machine is 60 to 90 ampoules per minute. The machine is used to fill all types of injectable liquids and is operating based on slant travelling principle. It is designed and executing the operation following the ampoule neck dimension, thickness and size variations. Conventional feed system has been replaced with rectangle feeding and the desired production capacity can be achieved with auto feed, transfer, nitrogen flushing, filling, heating and sealing features. The filling stops automatically if there is no ampoule the inbuilt feature is enhanced comprehensively in this machine.This cGMP model is quite compact with minimum change over time. As a leading manufacturer and exporter of four head ampoule filling and sealing machine, Harsiddh Engineering has incorporated very important features in the system that are useful for bulk productivity, easy operation and low maintenance.
Harsiddh Automatic six head ampoule filling and sealing machine follows Angle Travel principle with improved filling capacity from 1ml to 10ml useful for varied ampoule sizes ranging from 1ml to 10ml open mouth. The machine equipped with six head increases the output up to 80 to 150 ampoules per minutes based on their sizes. Our six head filler and sealer is made up of sturdy SS heavy duty Material that are manufactured for long working hours. Harsiddh Engineering is well reputed Pharmaceutical machinery manufacturer had started the production with the ampoule filling machines, which are Ce certified with Duns numbers. Ampoule Filling And Sealing Machines are exported to various international destinations as on requirement. They are specially designed and tested in our in house lab. Our research engineers keep on adding the enhanced features to the equipment over the period. We also provide them with customization as on clients requirement.
Operation Process
The tray with sterile ampoules loads into the slant hopper. Ampoules push on one after another on eccentric rack with star wheel synchronization. Auto handling of pre gassing, filling, post gassing, pre heating and finally sealed in a sequential manner on stopping the rack. Completely filled and sealed ampoules are auto collected without human touch to avoid any contamination.
DESCRIPTION
Harsiddh Eight Head Ampoule Filling and Sealing Machine as the name suggests equipped with eight head to fill injection liquids in 1ml to 10ml open mouth glass ampoules having increased filling capacity from 1ml to 10ml in single dose. The machine parts are made of high quality Stainless Steel for long lasting operations with low maintenance. The machine is designed at Harsiddh for maximum output of 80 to 225 ampoules per minute based on the size. It uses the mixture of LPG and Oxygen for sealing process. Pre and Post Nitrogen Purging is available with Pre heating.All drives of heavy structured compact unit are synchronized with single motor. The unit is assembled with cassette magazine, smooth ampoule revolving unit, pre heating unit, flow meters, variable frequency drive, vertical tray collection, pre warming station and other parts. It follows No Ampoule No Filling function and minimum change over parts from 1ml to 10ml ampoule size. The entire unit defined in a very flexible way for easy maintenance and full accessibility. Compact cGMP model offered by us is highly demanded in Pharmaceutical and other filling industries. ampoule Filler and ampoule Sealer is constantly evolved in our in house research lab for better performance at all production stages. We also provide all possible industry specific customization as on required at client end.
Automatic Ampoule Filling & Sealing Machine is compact & versatile machine for the filling & sealing of glass ampoules. Ampoule Filling Sealing Machine uses in the pharmaceutical industry, apart from this Ampoule Filling Sealing Machine also having application in industries like biotech, cosmetic & chemicals.
We are having different models of Ampoule Filling & Sealing Machine suitable as per need of small, medium & large volume injectable preparations. Our Automatic Six Head Ampoule Filling & Sealing Machine provides output up to 9000 ampoules/hour suitable for large batch production, Our Automatic Four Head Ampoule Filling & Sealing Machine provides output of 7200 ampoules/hour suitable for medium batch production and our Automatic Two Head Ampoule Filling & Sealing Machine provides output of 3300 ampoules/hour suitable for small & medium batch production.
Salient Features:
1. Compact cGMP model.
2. Higher output up to 6000 Ampoules per hour.
3. All contact parts made from High Quality Stainless Steel 316L & Non-contact parts made from Stainless Steel 304.
4. Minimum change over parts from 1ml to 10ml ampoule size.
5. No Ampoule – No Filling” system.
6. Ampoule neck centering during gas flushing and filling operations.
7. Possibility of nitrogen gas flushing before, during and after filling.
8. Full accessibility allows easy maintenance.
9. Machine equipped with pre-warming station.
10. Flow Meters for regulating flames easily.
11. Minimum change over time, little maintenance, easy cleaning.
The Automatic Ampoule Filling Sealing Machine is suitable for performance-demanding customers in pharmaceutical, biotech, veterinary, cosmetic, & other industries. The machine is compact in design and complies as per CGMP requirements.
The machine is built on the principle of slant travel of ampoules while filling & sealing to take care of the of the wide variation of ampoule neck dimensions, thicknesses, and ovalities. The unit is built on a stainless steel square pipe frame & totally encompassed with stainless steel coverings in a pleasing matte finish. Large openings are available on the bottom side of the machine for absolute cleaning.
The pendant-type electrical control panel is lifted from the machine for ease of operation and safety.
Technical Specification
Model
LI-AFS 1
No. of Heads
Single
Ampoule Handling Range
1ml to 20ml
Production Output Up to 1800 ampoules/hour
Filling Accuracy ± 1%
Require Gas for Sealing LPG & Oxygen (O)
Nitrogen Flushing Pre & Post Nitrogen Flushing Available
Power Specification 0.5 H.P.
Electrical Characteristics 220 Volts, Single Phase, 50/60 Hertz
Contact Parts Made from Stainless Steel 316L
Non-Contact Parts Made from Stainless Steel 304
Overall Dimension 915mm (L) x 610mm (W) x 965mm (H)
Net Weight 100 kgs. approx.
Gross Weight 190 kgs. approx.
Stick ice lollipop ice filling sealing machine
The automatic stick ice filling -sealing machine for lollipop ice is small in size and light in weight, and is made of stainless steel. This machine can produce various beverages such as lollipop ice, milk sticks, fruit milk, fruit cold drinks, and so on. from small capacity to big capacity .
Product parameters of one :
Voltage: 220/50 (V/Hz)
Power: 0.75KW
Sealing speed: 2000 cups/hour
Filling capacity 0-150ml
Specification: 960 * 430 * 330mm
(Welcome give thumbs-up, comment,transmit)
welcome order !
This series of products is a new type of Ampoule drawing and sealing machine newly developed by our company. It is an ordinary Ampoule drawing and sealing machine upgrade product. In addition to the features of ordinary ampoule drawing and sealing machines, such as the use of chain and rectangular transport ampoules, it is possible to stop the transport of ampoules without stopping the machine, and to use mechanical bottle-less irrigation devices, and also to increase the new speed adjustable and digital The display device can conveniently control and understand the running speed of the whole machine according to the performance of the product being infused; in addition, the filling station of this product is provided with a plurality of filling heads, and in addition to the filling liquid, the compressed air can be filled at the same time. The requirements for nitrogen filling; the smooth operation of the whole machine in and out of the bottle, and high qualified rate of finished products, are widely used for potting standard materials in medicine, health care products, cosmetics and scientific research departments.
Parameter
TYPE
ALG
Specification(ml)
1-2ML
Output(pieces/min)
60-90BPM
Power(kw)
0.55-1kw
Fuel&consumption
Pipe gas(m³/h)
Price of product ( USD price or FOB price) :"
contact
Product origin :
China
Key Specifications/Special Features :
main feature:
This series of products is a new type of Ampoule drawing and sealing machine newly developed by our company. It is an ordinary Ampoule drawing and sealing machine upgrade product. In addition to the features of ordinary ampoule drawing and sealing machines, such as the use of chain and rectangular transport ampoules, it is possible to stop the transport of ampoules without stopping the machine, and to use mechanical bottle-less irrigation devices, and also to increase the new speed adjustable and digital The display device can conveniently control and understand the running speed of the whole machine according to the performance of the product being infused; in addition, the filling station of this product is provided with a plurality of filling heads, and in addition to the filling liquid, the compressed air can be filled at the same time. The requirements for nitrogen filling; the smooth operation of the whole machine in and out of the bottle, and high qualified rate of finished products, are widely used for potting standard materials in medicine, health care products, cosmetics and scientific research departments.
Minimum Order Size and Packgaing details :
MOQ: 1 unite
Packaging: standard export package
Ampoule Filling and Sealing Machine is compact & versatile machine for the filling & sealing of glass ampoules. Ampoule Filling Sealing Machine uses in the pharmaceutical industry, apart from this Ampoule Filling Sealing Machine also having application in industries like biotech, cosmetic & chemicals.
We are having different models of Ampoule Filling & Sealing Machine suitable as per need of small, medium & large volume injectable preparations. Our Automatic Six Head Ampoule Filling & Sealing Machine provides output up to 9000 ampoules/hour suitable for large batch production, Our Automatic Four Head Ampoule Filling & Sealing Machine provides output of 7200 ampoules/hour suitable for medium batch production and our Automatic Two Head Ampoule Filling & Sealing Machine provides output of 3300 ampoules/hour suitable for small & medium batch production.
The Ampoule Packing line consists of: Rotary Ampoule Washing Machine, Sterilizing Tunnel, Ampoule Filling & Sealing Machine and Ampoule Sticker Labelling Machine, etc. with the speed up to 300 Ampoules/Minute.
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