Revolutionize your power distribution systems with our cutting-edge Amorphous Metal Core. Engineered for unparalleled performance, this core represents the latest advancement in transformer technology. The unique amorphous alloy structure offers superior magnetic properties, resulting in reduced energy losses and enhanced efficiency for a wide range of electrical applications.
Key Features:
High Energy Efficiency
Reduced Noise Levels
Environmental Sustainability
Stable and Reliable Performance
(2) The flat conveying mechanism of multi section conveyor belt and photoelectric detection switch are adopted to ensure that the bare core has no extrusion phenomenon;
(3) The speed of the bottom shell and upper cover feeding vibration plate can be adjusted, the flat conveying belt can stop automatically when it is full, and the belt feeding position detection function is also provided;
(4) The dispensing amount of dispensing mechanism can be adjusted. The dispensing head can be customized to change the amount of glue. The storage bucket is equipped with a material inspection switch to ensure that there is no leakage when there is material;
(5) The guiding falling type is adopted for taking and discharging the bare core to ensure the smooth entry of the bare core into the shell;
(6) The human-computer interface can be switched between Chinese and English;
(7) . automatic alarm function of rubber storage tank without glue;
(8) . the equipment conveyor belt shall be provided with Rosh certification;
(9) The equipment can be used in combination with the ring type iron core test separator or independently;
2 Technical parameters
1. The inner diameter of the product is 10 mm
2. Applicable model: upper and lower cover type, screw type
3. Outer diameter: 40 mm
4. Product height: below 20 mm
5. Working efficiency: 25 ~ 30pcs
6. Power supply: AC220 V ± 10% 50 Hz / 60H
7. Power: 800W
8. Remarks: it can be customized according to customer requirements.
This series of separator is specially designed for the electrical performance test and sorting of large-size magnetic ring, which replaces the current manual separation, effectively prevents the phenomenon of artificial wrong separation, and greatly improves the production efficiency of the equipment.
2ã?? How it works
The machine is mainly composed of feeding mechanism, testing mechanism, sorting mechanism and electrical control mechanism.
First, the magnetic ring is manually poured into the hopper, and then the flow of the magnetic ring is controlled by the photoelectric control device,
The magnetic ring falls into the swash plate and is sent down through the operation of the swash plate device to fall into the test mechanism,
The magnetic ring is tested, the test results are input into PLC, and the sorting mechanism is driven after processing,
The magnetic ring is put into the warehouse by grades to realize automatic sorting.
3 Main features
This machine has strong versatility. By properly adjusting some parts, the magnetic rings of different specifications can be tested and sorted.
The key actions are coordinated and controlled by photoelectric signal through PLC, which is easy to operate, stable and reliable.
4ã?? Main technical parameters
Sorting speed: silicon steel core can be adjusted in the range of 4-100 pieces / min, magnetic ring can be adjusted in the range of 100-150 pieces / min, and amorphous iron core can be adjusted at 50-70 pieces / min.
Sorting magnetic ring specification: diameter 10-22mm, thickness 7-13mm. The outer diameter of silicon steel core is 15-45mm, and the height is 5-13mm.
Sorting number: 5 / 9 (optional)
The test error is less than �± 1% (depending on the accuracy of the selected test instrument).
High saturation flux density---reducing core sizes.
Rectangle structure---easily for coil assembly.
Core cut---good resistance to the dc bias saturation capacity .
Low loss---reducing temperature rise(1/5-1/10 of the silicone steel).
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Amorphous c-core it has the advantages of low loss and high saturation magnetic flux density and is widely used in power transformers, high frequency inductors, reactors and other components.
Performance features:
Convenient for coil assemblingexcellence in anti-dc biaswith high permeability and low coercivity, it can improve efficiency of the device, reduce the size; with low-loss, it can reduce temperature rise.good temperature stability enables it work for a long time at temperature of -50 ~ 130oc .
High saturation magnetic induction (1.25t), high permeability, high inductance ( y 10 times of the amount of ferrite inductors), low loss, small size, light weight, strong anti-electromagnetic interference capability, excellent frequency characteristics , and high temperature stability
Amorphous c-core it has the advantages of low loss and high saturation magnetic flux density and is widely used in power transformers, high frequency inductors, reactors and other components.
Performance features:
Convenient for coil assembling excellence in anti-dc bias with high permeability and low coercivity, it can improve efficiency of the device, reduce the size; with low-loss, it can reduce temperature rise. good temperature stability enables it work for a long time at temperature of -50 ~ 130oc .
High saturation magnetic induction (1.25t), high permeability, high inductance ( 10 times of the amount of ferrite inductors), low loss, small size, light weight, strong anti-electromagnetic interference capability, excellent frequency characteristics , and high temperature stability
It has the advantages of low loss and high saturation magnetic flux density and is widely used in power transformers, high frequency inductors, reactors and other components.
Performance features:
Convenient for coil assembling
Excellence in anti-DC bias
With high permeability and low coercivity, it can improve efficiency of the device, reduce the size; With low-loss, it can reduce temperature rise.
Good temperature stability enables it work for a long time at temperature of -50 ~ 130oC .
Product specifications and typical properties:
No.
Code
a
b
c
d
e
f
Le
Ae
M
VOL
Wa
WaAe
Standard C-cores:
A wide range of strip wound C-cores to satisfy the demands of the electronic and electrical industries in the manufacture of transformers, chokes, reactors and magnetic amplifiers.
Non-standard C-cores:
C-cores can be manufactured outside the physical dimensions of the standard ranges for special applications. Customer designs are welcome.
Electrical Guarantees:
All cores are individually tested to the standard guarantee specifications. Special test conditions, when required, can be applied and guaranteed to suit customers' individual requirements.
Application fields:
Output filter or inductor in high frequency large power supplies
Mid-frequency and high frequency switch mode power transformer.
The material replaces silicon steel and its operating frequency can be up to 50Hz to 10KHz in case of working as various high and medium frequency transformer cores of different power. Working as high power switched mode power supply reactor cores, the operating frequency can be up to 50KHz.It is applicable in fields of high and medium frequency heating power supply, transformers of inverter welders, UPS, power transformers, switched power supply transformers and high energy accelerators etc.
Co-based amorphous core in plastic container
1. high permeability
2.Thickness (1820 mkm)
3. Annealing in transverse field, permeability more than 100000, very low loss, flat hysteresis loop
4. Common-mode filter chokes, current transformers, including for precise electronic electricity meters, protective cutout, High Frequency power transformers in SMPS, audio transformers, etc.
5.D from 4-32mm
Ribbon wound magnetic core is placed into hard protective container of glass-polyamide and mechanically fixed with silicone sealant.
Co-based amorphous ribbon wound magnetic core is placed into hard protective container of glass-polyamide and mechanically fixed with silicone sealant.Size veries:outer D =4-32mm.The container has rounded edges and is designed for direct winding of a thick wire. The container provides reliable mechanical protection and preservation of amorphous material's properties. All materials comply with UL94V-1 / 0.
1. High permeability
2.Thickness (1820 mkm)
3. Annealing in transverse field, permeability more than 100000, very low loss, flat hysteresis loop
4. KEY FEATURES OF THE AMORPHOUS MATERIAL:
Induction amplitude, Bm (25C) 0.59 T
Induction amplitude, Bm (90C) 0.50 T
Curie temperature, Tc 220C
Operating temperature range -60C ... 100C
Magnetostriction less than 0.110^-6
Typical permeability (10 kHz) - 120 000
Typical permeability (100 kHz) - 35 000
Dy style transformers.
The transformers will have more harmonious and beautiful shape, smaller overlooking projective area, and better product structure efficiency. High-capacity transformer cores adopt tensile structure technology.
Our main amorphous cores are as follows:
1) Three-phase Three-column Amorphous Cores with Tensile plate and muffler hole, suitable for High-capacity transformers;
2) Three-phase Three-column Amorphous Core without Tensile plate, suitable for Small-capacity transformers;
Amorphous
Type Core for Oil Immersed Transformers Core for Dry-type Transformers
30-80KVA 100KVA Aï¼?800mm Aâ?¥800mm
142mm 86% 88% 88% 86%
170mm 86% 87% 87% 86%
213mm 86% 86% 86% 86%
Performance Advantages & Feature
miniaturizing and lightening of the transformers, decreasing the direct cost, assemble easily and quickly, greatly improved the production capacity and reduce the noise at the same time.
R Raw material: Zhongyue Amorphous J1K101 iron based amorphous ribbon(width:120 mm, 140 mm,170 mm,213mmï¼?
R Flux density: 1.25~1.35 Tesla
R Material density: 7.18 g/cm³
R Low excitation--decrease no-load current, and noise
1.Features: Good constant inductors properties and anti-dc bias capability. With low-loss
2.Applications:
. Output filter inductors, smoothing inductors, energy storage inductors
. Energy-saving lamp electronic ballasts, and the differential-mode inductance in the EMC filter
1.In the dc-immune current filtering and choking coiles in auto audio system, filtering inductance in power supply.
2.Smoothing inductor, stored inductance, dmc, pfc correction inductor, etc.
Properties:
1.Made of fe-based amorphous ribbon, low loss in high frequency.
2.Magnetic circuit closing, reduction of flux leakage, excellent characteristics of anti-dc current skewing of magnetic field.
3.High permeability, to be adjusted by changing the winding turns.
Model: Various
Core Form: Epoxy core and plastic case
Performance: accuracy class:0.5-0.1
Core material: Amorphous ribbon
Package: Two different package for air and sea shipment
Application:
1.Electric energy meters, power meters, ammeters, electrical measuring equipment and other instrumentation fields.
2.Various types of power current transformers in power transmission and distribution power monitoring systems.
3.Leakage protection, relay protection, servo motor protection, fire monitoring, etc.
4.Current and voltage data sampling, etc.
Advantage:
1.High initial permeability. High product accuracy and small error (ratio difference and angular difference)
2.High saturation magnetic induction, wide detection current range.
3.Low coercivity, more stable product performance, more sensitive to weak current induction.
4.Good thermal stability. Small change in permeability and error thermal shock
5.High Curie temperature, excellent temperature characteristics.
6.Long-term working temperature:-50ï½?+130â??
Product Introduction
Applicable for Dy style transformers. The dimension design retain the existing technics in the market, satisfy customers in assembly, equipment and capacity. Its joint designing adopts much advanced distributed structure techtechnics.
Performance Advantages & Feature
By comparing to traditional silicon steel transformers with same capacity and voltage, it can approximately reduce the no-load loss by 70%-80%, decrease no-load current by 75%,which has an effective energy saving result. The production capacity has been largely improved by equipping with the assembly tables.
Amorphous Metal transformer core Performance Advantages & Feature
miniaturizing and lightening of the transformers, decreasing the direct cost, assemble easily and quickly, greatly improved the production capacity and reduce the noise at the same time.
R Raw material: Zhongyue Amorphous J1K101 iron based amorphous ribbon(width:120 mm, 140 mm,170 mm,213mmï¼?
R Flux density: 1.25~1.35 Tesla
R Material density: 7.18 g/cm³
R Low excitation--decrease no-load current, and noise
Application:
1.Photovoltaic inverter
2.Uninterruptible power supplies(UPS)
3.High power switching power supply
4.Medium and high frequency switching power supply transformer
Advantage:
1.Low loss,1/5â??1/10 of silicon steel
2.Excellent resistance to DC bias saturation;
3.High saturation electromagnetic induction intensity;
4.Rectangular structure convenient for coil assembly;
5.Better temperature stability,can work stably at -55-150
18532 Amorphous Core Suppliers
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