TOPTITECH has developed the thinnest porous titanium plate on the market for use as an anode diffusion layer in standard PEM electrolysers. Metallic or titanium-based electrodes serve as the flow field or diffusion material in standard PEM electrolyzers, particularly on the oxygen (anode) side, to ensure improved mass transport and a compact design. The use of carbon-based gas diffusion layers (GDLs) is not viable at the anode due to immediate carbon oxidation to CO2 (under acidic conditions) or carbonate ions (under basic conditions). To address this limitation, the titanium porous transfer layer emerges as an optimal choice for the diffusion medium. Additionally, the titanium porous transfer layer facilitates electrical connectivity between the anode catalyst layer and the bipolar plate or current collector component. Specification Material: Pure Titanium powder Thickness: 0.1mm Porosity: Above 60% Pore size: 60 microns Size: Customized Technique: Sintering Features: 1. Porous Structure: The ultra-thin titanium plate features a precisely engineered porous structure, resulting in a high surface area-to-volume ratio. This unique design allows for efficient gas diffusion and electrolyte flow, enhancing the electrochemical reactions within the electrolyser. 2. Ultra-Thin Design: With its ultra-thin profile, the plate minimizes the electrical and mass transfer resistance, improving the overall efficiency of the PEM electrolyser. Its thinness also enables compact and lightweight electrolyser designs. 3. High Purity Titanium: The plate is made from high-purity titanium, ensuring excellent corrosion resistance and long-term durability in harsh electrolysis environments. It maintains its structural integrity and performance even under high current densities and extended operating periods. 4. Customizable Specifications: The ultra-thin porous titanium plate can be tailored to specific dimensions, including length, width, and thickness, to suit various PEM electrolyser configurations and designs. Applications: 1. Hydrogen Production: The ultra-thin porous titanium plate is primarily used as the cathode and anode electrodes in PEM electrolysers for hydrogen production. Its high surface area and efficient gas diffusion properties promote the electrolysis of water, resulting in the generation of high-purity hydrogen gas. 2. Energy Storage: The plate can also be employed in energy storage systems, particularly in regenerative fuel cells. It facilitates the conversion of electrical energy into chemical energy by allowing efficient hydrogen production during the charging phase and subsequent power generation during the discharging phase. 3. Research and Development: The ultra-thin porous titanium plate finds applications in academic and industrial research laboratories for studying electrochemical reactions, testing new catalysts, and optimizing the performance of PEM electrolysers.
The square porous titanium plate is manufactured using advanced sintering technology, which results in a highly porous structure with interconnected channels and a large surface area. The porous structure of titanium plates allows for effective gas permeation and rapid exchange of gases. The interconnected network of pores provides a large surface area for gas interactions, promoting efficient gas diffusion and ensuring uniform distribution across the entire plate. This characteristic is particularly beneficial in applications where optimized gas diffusion is critical, such as fuel cells, electrolyzers, and gas purification systems. The compatibility of porous titanium plates with various gases further expands their utility. They find extensive use in industries such as fuel cells, electrolyzers, metal-air batteries, and gas purification systems, where efficient gas diffusion is crucial for optimal performance. Specifications: - Porosity: 30% to 40% - Pore Size: 5 microns - Dimensions: 50 mm x 50 x 1mm - Surface Coatings: Optional coatings such as platinum can be applied to enhance catalytic properties. Features: 1. High Gas Diffusion Efficiency: The porous structure ensures excellent gas diffusion and enables rapid exchange of gases. 2. Corrosion Resistance: Titanium is known for its excellent corrosion resistance. The porous titanium plate can withstand exposure to corrosive environments, making it suitable for applications where contact with aggressive substances is expected. 3. Mechanical Strength: The sintering process used to manufacture the porous titanium plate results in a structurally robust material. It possesses good mechanical strength, ensuring durability and reliability even under challenging operating conditions. 4. Customizability: The parameters of the porous titanium plate, such as pore size distribution and porosity, can be tailored to specific application requirements. This allows for the optimization of gas diffusion characteristics, ensuring optimal performance in various industries. 5. Compatibility: The porous titanium plate is compatible with a wide range of gases, making it suitable for diverse applications. It finds use in industries such as fuel cells, electrolyzers, metal-air batteries, and chemical processing, where efficient gas diffusion is essential. Applications: - Fuel Cells: The porous titanium plate serves as a gas diffusion layer in proton exchange membrane fuel cells (PEMFCs) and solid oxide fuel cells (SOFCs). - Electrolyzers: It is used in water electrolysis systems for efficient gas diffusion during hydrogen production. - Metal-Air Batteries: The plate enhances oxygen diffusion in metal-air battery systems, improving their performance. - Environmental Protection: The plate finds applications in air filters, gas purifiers, and exhaust gas treatment systems. - Chemical Processing: It is utilized in gas-liquid contactors, catalytic reactors, and gas sensors.
Dia 2x400mm GR1 Titanium Straight Wire For Industry is a high-quality product with a small diameter available in various forms, including spools, cut TIG rod lengths, or full bars. Widely utilized in chemical processing and anodizing applications, this titanium wire is ideal for hanging or securing parts with its exceptional properties. Dia 2x400mm GR1 Titanium Straight Wire For Industry offers outstanding corrosion resistance, making it highly reliable in harsh chemical environments. Whether for suspension purposes or securing components, this wire withstands the most demanding challenges. It can be conveniently cut and customized to desired lengths, ensuring a perfect fit for specific applications. Moreover, it is available in common welding rod sizes, providing added convenience for TIG welding projects. Parameter Material: GR1 titanium Diameter: 2mm Length: 400mm Processing: Drawing Process Features Corrosion Resistance: The GR1 titanium composition provides outstanding resistance to corrosion, making it highly suitable for use in harsh chemical environments. This ensures long-lasting performance and durability. Versatile Customization: The titanium straight wire can be easily cut and customized to meet specific requirements. Whether you need it in TIG rod lengths or as full bars, our product offers flexible options for different applications. Reliable Strength: With carefully controlled manufacturing processes, our titanium wire maintains a perfect balance of strength and flexibility. It can withstand high temperatures and pressures, ensuring stability and reliability in demanding industrial settings. Wide Application Range: Our Dia 2x400mm GR1 Titanium Straight Wire finds extensive use in chemical processing, anodizing, and welding applications. Its versatility and exceptional properties make it suitable for a diverse range of industries. High-Quality Standards: Our product adheres to rigorous quality control measures, ensuring that it meets or exceeds industry standards. We prioritize delivering a product that consistently meets customer expectations.
Crafted from high-quality titanium, the 20um Porous Titanium Plate for Electrolytic Cells exhibits excellent corrosion resistance, ensuring a long lifespan even in harsh and corrosive environments. Its outstanding mechanical strength and stability enable it to withstand high temperatures and pressures, making it suitable for a wide range of operating conditions. The 20um pore size of our titanium plate ensures optimal gas and liquid flow, maximizing the efficiency of your electrolytic process. It provides a large surface area for effective electrochemical reactions, resulting in improved product yields and reduced energy consumption. Whether you're involved in water electrolysis, electroplating, or any other electrolytic process, our porous titanium plate is the ideal choice for achieving superior results. Our 20um Porous Titanium Plate for Electrolytic Cells is meticulously engineered to deliver consistent and uniform porosity throughout its surface. This uniformity guarantees reliable and predictable performance, allowing for precise control over your electrolytic processes. Additionally, its thin and lightweight design provides ease of handling and installation, minimizing downtime and optimizing productivity. Parameter Material: titanium powder Length: 250mm Width: 95mm Pore size: 20um Hole diameter: 7mm Coating: Can be coated with platinum, ruthenium-iridium, iridium-tantalum coating upon request Features Enhanced Efficiency: The 20�¼m pore size enables efficient gas and liquid flow, improving mass transfer rates and reducing energy consumption. Superior Corrosion Resistance: Crafted from high-quality titanium, the plate offers exceptional resistance to corrosion, ensuring durability in challenging environments. Optimal Mechanical Strength: Maintains excellent mechanical strength, withstanding high temperatures and pressures for reliable performance. Uniform Porosity: Provides consistent electrochemical performance and precise control over electrolytic processes. Versatility: Suitable for various electrolytic applications, catering to different industries' needs. Lightweight and Easy Handling: The thin and lightweight design allows for easy installation and reduces downtime during maintenance.
The OD 150mm 20um Titanium Aeration Head for Ozone Sparger is a cutting-edge product designed for efficient ozone aeration in water treatment systems. With a diameter of 150mm, this aeration head is crafted from high-quality titanium material, ensuring excellent durability and corrosion resistance. The 20um porous structure of the aeration head allows for the dispersion of fine ozone bubbles into the water, facilitating effective mass transfer and maximizing the ozone's oxidation potential. This innovative aeration head is specifically engineered to enhance the efficiency of ozone sparging processes, making it an ideal choice for various applications in water treatment, wastewater treatment, and industrial processes. Its robust construction and use of high-grade titanium material guarantee long-term performance and resistance to corrosion. The precisely designed 20um porous structure enables the aeration head to disperse ozone bubbles efficiently, promoting superior mass transfer and optimizing oxidation performance. With its numerous advantages, the OD 150mm 20um Titanium Aeration Head for Ozone Sparger is a reliable solution for achieving efficient ozone dissolution and maximizing treatment efficiency in diverse water treatment. Parameter Material: GR1 titanium Diameter: 150mm Pore size: 20um Connection: Threaded interface Technique: Sintering and Welded (no adhesives) Features High-quality titanium material: This aeration head is made of high-quality titanium material, which has excellent durability and corrosion resistance. Titanium material has good resistance to chemicals and corrosive substances in the water treatment environment, ensuring long-term reliable operation of the aeration head. 20um porous structure: The surface of the aeration head has a 20 micron porous structure. Through these tiny holes, oxygen or ozone gas can enter the water body through the aeration head. In this way, the aeration head can generate a large number of fine bubbles, increase the contact area between the bubbles and the water body, and promote the gas mass transfer process. Efficient mass transfer: Due to the existence of the 20um porous structure, small bubbles can be evenly dispersed in the water and come into contact with pollutants or organic substances in the water. This increase in contact area effectively promotes the reaction between oxygen or ozone and pollutants in water, improves mass transfer efficiency, and enhances oxidation capacity. Wide range of applications: The design and features of this aeration head make it suitable for use in a variety of water treatment systems, including water treatment plants, wastewater treatment plants and industrial process applications. It can be used in a variety of water treatment methods such as oxygenation, ozone aeration, and air flotation systems, providing reliable and efficient solutions for water treatment needs in different fields.
The 10m Porous Titanium Plate with Chamfers for PEMFC is a high-performance filter designed specifically for Proton Exchange Membrane Fuel Cells (PEMFC). With its dimensions of 50*50mm and exceptional precision, this product fulfills the stringent filtration requirements of PEMFC systems. Featuring a precise 10�¼m pore size, the porous titanium plate effectively removes fine particulate matter, ensuring the stable operation of the fuel cell system. Made from high-quality materials and manufactured with precision, this filter guarantees excellent filtration performance and a long lifespan. In terms of design, the 10�¼m Porous Titanium Plate with Chamfers offers two options for chamfered edges: semi-circular and straight-edged. These design choices not only facilitate convenient installation and removal but also prioritize the safety of operators and equipment by eliminating sharp edges. Whether employed in research laboratories or industrial applications, this filter serves as an ideal choice for PEMFC filtration. By efficiently filtering out fine particulate matter, it creates a clean working environment for fuel cells. Parameter Material: titanium powder Thickness: 0.5mm Size: 50*50mm Pore size: 10um Chamfers: customized by requirements Features High precision: The product has excellent 10um precision and can effectively filter out the tiny particulate matter required by PEMFC. Long-lasting and durable: Using high-quality materials and precision manufacturing processes to ensure excellent performance and long life of the product. Safety design: The chamfer design provides two options, semi-circular and straight edge types, which facilitates installation and disassembly and prevents sharp edges from causing harm to operators or equipment. Wide application: Whether in research laboratories or industrial applications, this product is ideal for PEMFC filtration. Clean environment: It can efficiently filter tiny particulate matter and provide a clean working environment for fuel cells. Chamfering process For semi-circular chamfers, we use suitable tools, such as filleting tools or sheet metal processing machines, to weaken, cut and trim the edges to give them a smooth, rounded shape. For straight-edge chamfers, we use cutting or cutting tools in the process to precisely cut and trim the edges to form a straight-line chamfer. We attach great importance to safety and precision when performing chamfering operations. We ensure the chamfering process is completed using the proper tools and equipment, as well as experienced operators, to ensure a smooth and consistent edge. The design and processing of chamfers help facilitate installation and removal while eliminating the dangers that may arise from sharp edges. Such a design not only improves the convenience and safety of operations but also ensures product quality and reliability.
Porous Titanium Sheet is an innovative porous filter material that exhibits high efficiency. It is manufactured using industrial high-purity titanium powder (>99.6%) through processes such as powder classification, molding, sintering, and mechanical welding. This material offers adjustable porosity and filtration accuracy across a wide range. With its open cell structure, porous titanium is highly promising as an implant material, thanks to its low elastic modulus, excellent bioactivity, biocompatibility, and ability to support bone regeneration. Sintered titanium products find application as filters in various industries, including pharmaceuticals, water treatment, food processing, biological engineering, chemicals, petrochemicals, metallurgy, and gas purification. Porous titanium sheets are particularly utilized as Gas Diffusion Layers in next-generation fuel cells, specifically Proton Exchange Membrane Fuel Cells (PEMFC). Parameters Material: Pure titanium powder Filtration precision: 0.2um Sheet dimension range: Thickness: 0.5-3mm Width:
Titanium bipolar plates are a high performance component designed for battery fuel cell systems. It is made of high-purity titanium material with excellent mechanical properties, corrosion resistance and electrical conductivity, providing reliable support and excellent performance for fuel cells. Through advanced manufacturing process, titanium bipolar plates ensure high precision and consistency, with flat surface and fine processing to ensure the stable operation of the battery fuel cell system and provide the best gas and liquid sealing performance. The main advantages of titanium bipolar plates are their lightweight design, high electrical conductivity and corrosion resistance. The lightweight nature of titanium reduces the weight of the entire battery fuel cell system, helping to improve energy efficiency. Its excellent electrical conductivity ensures effective current conduction, reduces energy loss, and improves system efficiency and response speed. In addition, the corrosion resistance of titanium material enables it to resist the erosion of corrosive substances such as acid and alkali in harsh environments and prolong the service life of the system. Parameter Material: titanium Size: according to the drawing Type: Etching / Chemical Machining, Other Machining Services Etching accuracy: Line width: 0.01mm; Aperture: 0.03mm; Tolerance: �±0.01mm
Porous titanium sheets are versatile materials used as gas diffusion layers (GDLs) in various industries. With their unique properties, these sheets enable efficient gas transfer, making them crucial components in fuel cells, electrolyzers, and other electrochemical applications. Porous titanium sheets are typically produced through a process called powder metallurgy. It involves compacting titanium powder into a desired shape and sintering it at high temperatures. The sintering process creates interconnected pores, resulting in the desired porosity. Specifications: Filtration precision: 0.2umâ??100microns Porosity: 30%â??45% Temperature resistance: 300 â??(wet) Thicknessï¼?0.5mm-50mm Width: Max. 1500mm Length: Max. 6000mm Feature Efficient Gas Distribution: The interconnected pore structure of porous titanium sheets allows for uniform gas distribution across the surface area, ensuring efficient gas diffusion and transport. Enhanced Catalyst Utilization: The high surface area of porous titanium sheets allows for the deposition of catalyst materials, promoting efficient electrochemical reactions and maximizing catalyst utilization. Low-Pressure Drop: The design of porous titanium sheets ensures minimal pressure drop across the gas diffusion layer, optimizing overall system performance. Surface Area: Porous titanium sheets offer a high surface area, enhancing the gas diffusion process and providing better electrochemical performance. Electrical Conductivity: These sheets exhibit good electrical conductivity, ensuring efficient current distribution within the electrochemical systems. Water Management: Porous titanium sheets assist in managing water within the gas diffusion layer, preventing flooding and aiding in effective electrochemical reactions. Application: Fuel Cells: Porous titanium sheets serve as essential components in proton exchange membrane fuel cells (PEMFC) and solid oxide fuel cells (SOFC). They enable effective gas distribution, and water management, and provide electrical conductivity. Electrolyzers: Porous titanium sheets are used in electrolyzers for hydrogen production. They facilitate efficient gas diffusion and enable water management, resulting in improved electrolysis performance. Batteries: Porous titanium sheets find application in various types of batteries, including lithium-air batteries and redox flow batteries. They enhance gas diffusion, and electrolyte distribution, and provide structural support for the electrode materials. Chemical and Petrochemical Industry: Porous titanium sheets play a vital role in catalytic reactors, gas separation units, and other chemical processes. They provide a high surface area for catalyst deposition and facilitate efficient gas transport.
Titanium plates with flow fields are essential components used in electrolyzers for various industrial applications. These plates, made from corrosion-resistant titanium materials, are designed with intricate flow field patterns to optimize the electrochemical process of water electrolysis. Electrolyzers equipped with titanium plates and flow fields play a crucial role in industries such as hydrogen production, water treatment, and chemical processing. Electrolysis is a process that involves the decomposition of water into hydrogen and oxygen gases through the application of an electric current. Titanium plates with flow fields are specifically designed to enhance the efficiency and performance of this electrochemical reaction. The flow field pattern on the titanium plate ensures a uniform distribution of gases and electrolytes, maximizing mass transfer and minimizing concentration gradients. This results in improved electrolysis efficiency, higher production rates, and enhanced product quality. The flow field pattern on the titanium plates can vary depending on the specific electrolyzer design and application requirements. Common flow field patterns include serpentine, interdigitated, or customizable designs tailored to optimize mass transfer and current distribution. The flow fields induce controlled turbulence, reduce diffusion path length, and prevent the accumulation of gas bubbles, further enhancing the overall efficiency of the electrolysis process. Specifications: Material: Titanium (Grade 2 or Grade 5) Plate Thickness: 0.5-30 mm Flow Field Pattern: Serpentine, Interdigitated, or Customizable Dimensions: 90*90mm Customizable Features Enhanced Mass Transfer: The flow field pattern on titanium plates promotes efficient mass transfer of gases and electrolytes, ensuring uniform distribution and maximizing the electrochemical reaction efficiency. Improved Current Distribution: The optimized flow field design helps achieve uniform current distribution across the electrode surface, minimizing localized effects and improving electrolyzer performance. Extended Lifespan: Titanium's corrosion resistance and durability contribute to the longevity of electrolyzers, reducing maintenance costs and downtime. Customizable Designs: Titanium plates with flow fields can be customized to meet specific electrolyzer requirements, allowing for optimized gas and electrolyte flow patterns tailored to the application.
Porous titanium sheets are highly desirable for use as the porous transport layer (PTL) in polymer electrolyte membrane (PEM) water electrolyzers. However, the passivation of titanium leads to an increase in surface contact resistance, thereby negatively affecting the performance of the electrolyzer. To address this issue and ensure long-term operation, a common approach is to apply platinum or gold coatings on titanium-based PTLs. The platinum-coated porous titanium electrode sheets are highly effective electrode materials in acidic environments. These products find applications in organic electrolysis, such as cysteine, Cr3+, Cr6+, CN, and toxic substance electrolysis. They can also serve as auxiliary electrodes in the electroplating industry, including as auxiliary anodes for chromium, electrolytic copper, and electrolytic zinc, as well as in electrolytic cobalt and nickel processes. Parameters Material: Sintered Porous Titanium Sheet Coating: Platinum (Pt) Thickness of platinum: 1 microns Porosity: Customizable, commonly between 30% and 40% Pore Size: 10 microns Size: 46*46* 2mm Features Enhanced Conductivity: The platinum coating on sintered porous titanium sheets provides excellent electrical conductivity, facilitating efficient electron transfer during electrochemical reactions. Durability and Corrosion Resistance: Titanium's inherent corrosion resistance, combined with the protective platinum coating, ensures prolonged electrode lifespan, even in aggressive chemical environments. High Surface Area: The porous structure of the titanium sheets offers a large surface area, enabling more active sites for electrochemical reactions and enhancing cell efficiency. Customizable Pore Size: The pore size of sintered porous titanium sheets can be tailored to specific applications, allowing for optimized mass transport and improved electrolyte flow.
Titanium bipolar electrolyser plate in electrolysis is a special electrode for electrolysis, usually made of pure titanium. In electrochemical processes, electrodes are usually divided into anodes and cathodes, each responsible for the flow of electrons and the flow of ions. A bipolar plate is an electrode that has both anodic and cathodic properties. In electrolysis, titanium bipolar electrolyser plates are usually used in the fields of electroplating, electrolytic preparation and water treatment. They can withstand high voltage and high current density, but also have good corrosion resistance, which allows them to be used in harsh environments such as strong acid, strong alkali, high temperature and high pressure. Parameters Material: Gr1 titanium Size: Customized according to the drawing Application: Fuel cell Features 1.Good electrical conductivity: Titanium bipolar plates have excellent electrical conductivity and can withstand high voltage and high current density, thus effectively promoting electrochemical reactions. 2.Good corrosion resistance: Titanium bipolar plates have good corrosion resistance and can be used in harsh environments such as strong acid, strong alkali, high temperature and high pressure, and are not easily corroded and worn. 3.Good mechanical properties: Titanium bipolar plates have high strength and rigidity, can withstand large forces and pressures, and are not easily deformed and broken. 4.Lightweight: Titanium bipolar plates have a lower density and are a lightweight material that can reduce the weight of the entire electrolytic cell and improve overall efficiency. Methods of coatings for Ti bipolar plates A number of methods are used to deposit coatings onto metallic bipolar plates. Processes include physical vapor deposition techniques such as electron beam evaporation, sputtering and glow discharge decomposition, chemical vapor deposition techniques, and liquid phase chemical techniques such as electroplating and electroless deposition, chemical anodizing/oxidation coatings and painting.
Platinum-coated porous titanium plates are essential components used in electrolyzers for diverse industrial applications such as hydrogen production, water treatment, and energy storage. These plates play a critical role in facilitating efficient and reliable electrochemical reactions. Specifications: Material: porous Titanium plate Coating: Platinum (usually 0.2-5 microns thick) Porosity: 30%-40% Thickness: 0.6-20 mm Dimensions: Customizable based on specific electrolyzer requirements Surface Area: Varies based on design and application, usually 50-100 cm�² Why is platinum used as a coating material? Platinum is highly resistant to corrosion and possesses excellent catalytic properties, making it ideal for enhancing electrochemical reactions. It ensures long-term stability and efficiency of the electrode, resulting in improved performance and durability of the electrolyzer. What are the advantages of using porous titanium plates? The porous structure of titanium plates increases the available surface area for reactions, allowing for greater contact with the electrolyte. This enhances mass transfer and promotes efficient gas diffusion, leading to faster reaction rates and improved overall electrolyzer performance. Can the dimensions of the plates be customized? Yes, the dimensions of platinum-coated porous titanium plates can be tailored to suit specific electrolyzer designs and requirements. Customization allows for compatibility with different system sizes and configurations.
Product Introduction Ultra-thin 0.6mm titanium porous transfer layer for hydrogen has a wide range of applications in hydrogen industry. In the hydrogen industry, these plates are used for hydrogen purification and separation, and they are an important component in many hydrogen-based technologies. Ultra-thin 0.6mm titanium porous transfer layer for hydrogen has good electrical conductivity, gas permeability, liquid permeability and chemical stability. In electrochemical systems such as fuel cells, the application of porous titanium plates can improve the energy conversion efficiency and stability of electrochemical systems, thereby promoting the development and application of electrochemical systems. Parameters Material: Gr1 titanium powder Purity: 99.6% Thickness:0.6mm Size: customized Application: PTL GDL in PEM electrolyzer Porosity: 35% Pore size: 20um Features High conductivity: Titanium is a good conductive material, and the porous titanium plate has excellent conductivity and can effectively transport electrons. High gas permeability: The porous titanium plate can control the parameters such as pore size and porosity to make it have high gas permeability, so that it can effectively transmit gases such as hydrogen and oxygen. Good liquid permeability: The pore structure of the porous titanium plate can control the transmission of liquid, so that it has high liquid permeability. High chemical stability: Titanium has good chemical stability and can operate stably for a long time in acidic or alkaline environments. Applications Hydrogen energy industry Gas filtration Oil and liquid filters Muffler Fuel Industry Catalyst filtration Package and Shipment 1. Sintered Filters are usually packed in cartons, wrapped in soft film, and fixed in a box filled with industrial foam cotton, and the outer baler is packed with plastic bags with no damage during transportation. 2. Wooden box export packaging can also be customized. The foam cotton can be filled and fixed, the external box is sealed, the bottom is specified, the whole packaging is processed, and the goods can be delivered to the customer's designated place without damage.
Mixed-metal Coated Titanium Anodes for Trivalent Chromium Plating is a material used as an anode in an electrochemical reaction, and it is usually made of pure titanium or titanium alloy. During the electrochemical reaction, Mixed-metal Coated Titanium Anodes for Trivalent Chromium Plating absorb electrons and are oxidized, forming an oxide coating on its surface, commonly known as titanium anodic oxide (TAO). Titanium anodized layer has many useful properties, such as high hardness, excellent corrosion resistance, wear resistance, etc., which makes it widely used in many applications. Among them, the application of coated titanium anode is particularly prominent. Parameter Substrate material: titanium Grade 1, titanium Grade 2 Dimensions: customer drawing welcomed Shape: Plate/Tube/Rod/Mesh shape MMO coating: Ir-Ta coating Coating thickness: 0.2-12 m Temperature:
With the rapid advancement of technology, particularly in aerospace and other related industries, the demand for titanium metal has significantly increased. However, this has also resulted in a substantial amount of titanium metal scrap. As a result, the recovery of titanium metal scrap has become crucial in conserving resources and reducing costs. Titanium scrap comes from various sources, such as during the production of sponge titanium. The upper skin, bottom, and sides of sponge titanium may be contaminated by impurities like iron, chlorine, oxygen, and nitrogen. These impurities make the titanium scrap unsuitable for manufacturing and must be recycled. Additionally, titanium ingot casting and processing titanium materials into titanium products also generate titanium scrap. To recycle titanium metal scrap, the following methods can be employed: High-quality uncontaminated titanium scrap can be utilized as an additive for smelting titanium ingots or mixed with sponge titanium to produce titanium blocks. Waste titanium sponges, heads, and scraps can be utilized as alloy additives in the ferrotitanium industry or raw materials for titanium powder, depending on their purity and composition. Waste titanium powder can be utilized as deflagration agents in the pyrotechnic sector, additives in the processing of aluminum, and raw materials for titanium products made using powder metallurgy. Titanium scrap with numerous impurities can be processed into high-titanium iron. What is the process for recycling titanium scrap? The process of recycling titanium scrap typically involves the following steps: Collection and sorting: Titanium scrap is collected from various sources, such as manufacturing facilities, aerospace companies, and medical facilities. The scrap is then sorted based on its composition and quality. Cleaning and preparation: The titanium scrap is cleaned and prepared for processing. This may involve removing any impurities, such as oil or dirt, and cutting the scrap into smaller pieces. Melting: The titanium scrap is melted in a furnace at high temperatures. This process helps to separate titanium from any other metals or materials that may be present. Refining: The melted titanium is refined to remove any remaining impurities and improve its quality. This may involve adding other materials, such as aluminum or vanadium, to improve the properties of the titanium. Forming: The refined titanium is then formed into various shapes and products, such as sheets, bars, or wire. These products can be used in a wide range of applications, including aerospace, medical, and automotive industries.
Titanium foil is a thin sheet of titanium metal typically less than 0.5 millimeters thick. Titanium foil is produced through a process known as rolling, which involves passing a titanium ingot through a series of rollers to gradually reduce its thickness. The resulting titanium foil is typically very thin, with a thickness ranging from a few micrometers to a few millimeters. Titanium foil is valued for its high strength-to-weight ratio, excellent resistance to corrosion, and biocompatibility with the human body. What is titanium? Titanium is a relatively new type of metal that exhibits unique properties which are affected by the presence of impurities such as carbon, nitrogen, hydrogen, and oxygen. The� impurity content� in pure titanium is typically less than 0.1%, resulting in a metal with low strength but high plasticity. For industrial purposes, titanium with a purity of 99.5% is commonly used. This grade of titanium has a density of 4.5 g/cm�³, a� melting point� of 1800â??, and a thermal conductivity of 15.24 W/(m. K). It also has a� tensile strength� of 539 MPa, an elongation of 25%, a� section shrinkage rate� of 25%, an� elastic modulus� of 1.078 �? 10â?µ MPa, and a hardness of HB195. Parameter Material: titanium Grade: Gr 1, 2, 5(6Al-4V), 7(Ti-0.15Pd), 9(3Al-2.5V), 12, 23(6AL-4V ELI), 15V-3Al-3Sn-3Cr Thickness: 0.01-0.1mm Width: 10-500mm, customized Length: 10-1000mm, customized Processing Service: Bending, Welding, Decoiling, Cutting, Punching Standard: ASTMB265 Ti Content (%): 99.6% Features 1. High strength-to-weight ratio: Titanium is known for its high strength-to-weight ratio, which means that it is strong but also lightweight. This makes it ideal for applications where weight is a critical factor, such as aerospace and sporting goods. 2. Excellent corrosion resistance: Titanium has excellent corrosion resistance, making it useful in harsh or corrosive environments, such as marine or chemical processing applications. 3. Biocompatibility: Titanium is biocompatible, which means that it is not harmful to living tissue or the human body. This makes it useful for medical implants such as dental implants, joint replacements, and pacemakers. 4. Low thermal expansion: Titanium has a low coefficient of thermal expansion, which means that it does not expand or contract significantly with changes in temperature. This makes it useful in applications where dimensional stability is important, such as precision engineering.
Titanium sponge is an elemental form of titanium that typically appears as light grey particles or a sponge-like mass. It serves as the fundamental raw material for the production of titanium materials, titanium powder, and other titanium products. Sponge titanium is obtained by transforming titanium ore into titanium tetrachloride, which is then reacted with metallic magnesium to yield a porous, sponge-like mass. During the reduction and distillation process, impurities can be introduced into the titanium sponge lump due to a variety of factors, including temperature, pressure, furnace condition, and segregation. According to the Chinese standard GB/T 2524, titanium sponges can be classified into seven grades, ranging from MHT 95 to MHT 200, with the number referring to the Brinell hardness maximum value. The general purity (%) quality is 98.5 to 99.8, and the impurity element oxygen quality (%) ranges from 0.05 to 0.30. The hardness (HB) of sponge titanium ranges from 95 to 200. Features High strength-to-weight ratio: Titanium sponge is perfect for use in aerospace and military applications where weight reduction is important because of its high strength-to-weight ratio. Excellent corrosion resistance: Titanium sponge is highly resistant to corrosion, even in harsh environments. Biocompatibility: Titanium sponge is biocompatible, making it an ideal material for use in medical implants and devices. Heat resistance: Titanium sponge has a high melting point and is highly resistant to heat, making it ideal for use in high-temperature applications. Applications Defense and aerospace: Due to its superior corrosion resistance and high strength-to-weight ratio, the titanium sponge is frequently utilized in the defense and aerospace industries. Chemical and Petrochemical: Titanium sponge is used in the chemical and petrochemical industries due to its excellent corrosion resistance. It is used in heat exchangers, pressure vessels, and reactors. Medical: Titanium sponge is biocompatible, making it ideal for use in medical implants and devices, such as dental implants, joint replacements, and pacemakers. Sports equipment: Titanium sponge is used in sports equipment, such as golf clubs, tennis rackets, and bicycle frames, due to its high strength-to-weight ratio. Jewelry: Titanium sponge is used in jewelry making due to its unique properties, such as its light weight and corrosion resistance.
Product Introduction Titanium powder corrugated plate is a kind of titanium corrugated plate manufactured by titanium powder metallurgy process. Specifically, the titanium powder metallurgy process is to mix titanium powder and other additives, and then process it under high temperature and pressure to form titanium corrugated plates. Titanium powder corrugated plates are commonly used in heat exchangers, where they help to improve the efficiency of heat transfer between fluids by increasing the contact area between the fluids and the plate surface. They are also used in the chemical and petrochemical industries, as well as in the aerospace and marine industries, due to their resistance to corrosion and high strength-to-weight ratio. Parameter Material: pure titanium, Ti-6Al-4V, Ti-3Al-2.5V Length: Max. 1000mm Width: Max.600mm Thickness: Max. 50mm Pore size: 0.2-60um Wave height: 0.2mm,0.3mm, or customized Wave width: 1.2mm,1.3mm, or customized Wave pitch: 0.7mm,0.8mm, or customized The main steps for manufacturing titanium corrugated plates using the titanium powder metallurgy process include: Titanium powder preparation: First, the titanium powder needs to be prepared into appropriate particle size and shape for further processing. Additive mixing: Mix the titanium powder with other additives such as copper, aluminum, etc. to improve the workability and mechanical properties of the titanium powder. Pressing and forming: Put the mixed titanium powder and additives into a mold for pressing and forming. This process needs to be carried out under high pressure, usually between 100MPa to 2000MPa. Sintering: Sinter the pressed and formed titanium powder at high temperature to make it into an integrated titanium corrugated sheet. This process needs to be carried out in an inert atmosphere to avoid oxidation. Heat treatment and surface treatment: After sintering, the titanium powder corrugated sheet needs to undergo heat treatment and surface treatment to improve its mechanical and corrosion resistance properties. Compared with the traditional titanium plate rolling process, the titanium powder metallurgy process can manufacture titanium corrugated sheets with more complex shapes and structures. In addition, the titanium powder metallurgy process can also control the pore size, wall thickness, wave height, and wavelength of the titanium corrugated sheet to meet different filtration requirements.
Product Introduction Customized 30um porous titanium curved microplate for filtration is a material with high porosity, good chemical stability and corrosion resistance, so it is widely used in filtration and electrolysis industries. Customized 30um porous titanium curved microplate for filtration also has other applications in the filtration and electrolysis industries, such as catalyst support materials, fuel cells, gas purification, etc.. Porous titanium sheet with a variety of filtering accuracy and diameters is offered by TOPTITECH. On porous titanium sheet, we can also perform machining operations like chamfering, punching, cutting, etc. Parameters Brand: TOPTITECH Size: According to the drawing Pore size: 30um Withstand voltage:Max2.0-3.0MPa Working Temperature:300
