Rubber mixing mills manufactured by our company have the models xk-160-xk-550(560), and we also manufacture refiner and gel breaker;classified by the perspectives of product standard and technical progress, the open mills manufactured by our company are coexisting with three generations of products: The traditional models of national reserved standards, that is, single output axis, which is driven by big and small gears and the differential motion of front and rear rollers are realized by speed ratio gears. National latest standards, that is, the output of reducer is double-axis output, and the roller is directly coupled by the universal coupled by the universal coupling. As for the double-axis output models have the disadvantages of high costs, we have developed the single-axis output open mills with a relatively lower cost, and such a model is an exclusive model of our company and is favored by the consumers
Intensive mixer in China 1. The mixing chamber is forged of the jacket type providing good cooling or heating effect. Its working face is built up by welding with sintered carbide to resist abrasion and corrosion. 2. The rotor shaft is bored and welded with the banbury rotor, forming the integrated construction. Water or steam can be led through the cavity to cool or heat it. The rotor wings are built up by welding with sintered carbide on the top and two side surfaces to resist abrasion and corrosion. 3. The hydraulic sealing that is pressurized externally is used for the end faces of the rotor. The pressure is adjustable and the sealing effect is good. 4. Operation of the discharge door is driven by the double-rack tilting cylinder with the crank retaining mechanism so that installation is easy, the start pressure low, the mechanical efficiency high, and the operation safe and reliable. The discharge door is of the drillhole cooled type and the working surface is built up by welding with sintered carbide. 5. The advanced plc control technology and the intelligent display terminal are used for the control system. It provides the functions of intelligent operations and information indication in chinese characters, such as setting the control parameters to the userí»s requirement, giving appropriate prompts about the operation steps, dynamically displaying the mixing process parameters and detecting faults and giving alarms, which improves the reliability of the control system.
1. This laboratory kneader machine is the first one in china. It is based on the standard-version dispersion mixer and designed and developed for the mixing process of high percentage or low percentage expanded plastics. 2. With the closed-loop temperature control system, it can adjust the mixing temperature to the process requirement. 3. It has the temperature sequence control or time sequence control function. 4. The front rotor can be regulated to rotate at a speed of 40 r/min or higher. 5. For the heating mode, the electric platen heater or the electric oil heater is provided at the customerí»s option. 6. For the stock feeding mode, stock feeding in the rear or in the front is provided at the customerí»s option.
1. This rubber kneader machine is the first one in china. It is based on the standard-version dispersion mixer and designed and developed for the mixing process of high percentage or low percentage expanded plastics. 2. With the closed-loop temperature control system, it can adjust the mixing temperature to the process requirement. 3. It has the temperature sequence control or time sequence control function. 4. The front rotor can be regulated to rotate at a speed of 40 r/min or higher. 5. For the heating mode, the electric platen heater or the electric oil heater is provided at the customerí»s option. 6. For the stock feeding mode, stock feeding in the rear or in the front is provided at the customerí»s option.
Rolling mill manufactured by our company have the models xk-160-xk-550(560), and we also manufacture refiner and gel breaker;classified by the perspectives of product standard and technical progress, the open mills manufactured by our company are coexisting with three generations of products: The traditional models of national reserved standards, that is, single output axis, which is driven by big and small gears and the differential motion of front and rear rollers are realized by speed ratio gears. National latest standards, that is, the output of reducer is double-axis output, and the roller is directly coupled by the universal coupled by the universal coupling. As for the double-axis output models have the disadvantages of high costs, we have developed the single-axis output open mills with a relatively lower cost, and such a model is an exclusive model of our company and is favored by the consumers
1 - Rubber powder by 90% Contents: ....... 55% synthetic rubber. 35% natural rubber. 10% other materials. *** Alboudr user is milled frames (120-124) cm. 2 - The other components by 10% Include ........ 1 - oils to complete the settlement process. 2 - Article disassembled Links sulfur. 3 - Afinua flexibility necessary for the work of the product. Each one 20 kg & packaging in poly bag.
Property Dirt ( retained on 45 micron aperture )% wt Ash % wt Volatile matter % wt Nitrogen % wt Initial wallace plasticity ( po ) range Pri ( p30/po ) x 100 Lovibond color Individual value range 0.08 0.60 0.80 0.60 30 50 33, 33kg
Property Test result Svr20 Dirt ( retained on 45 micron aperture )% wt0.16 Ash % wt0.80 Volatile matter % wt0.80 Nitrogen % wt0.60 Initial wallace plasticity ( po ) range30 Pri ( p30/po ) x 10040 Lovibond color- Individual value range- 33, 33kg
Two molds hydraulic type b-o-m press Model aw-1a aw-2a aw-3a aw-6a aw-6b aw-6c Tire size m/c & s/c s/c i/d l/t m/c s/c l/t m/c s/c l/t m/c s/c l/t m/c s/c Bead dia. Range 8-18 4-10 8-21 8-21 8-21 8-21 Oil cylinder size(mm) 225 200 250 300 300 325 Clamping force (tons) 83 66 103 135 135 160 Platen o.D.(mm) 800 600 883 1000 1067 1100 Mold thickness(mm) 50-180 130-300 100-230 100-340 100-340 170-400 Green tire height(mm) max.310 max.460 max.460 max.550 max.550 max.630 No. Of cavity 2 Internal pressure max.22kg/cm2 Platen steam max.10kg/cm2 Hydraulic water 20kg/cm2 Compress air 7kg/cm2 Vacuum above 100mm hg Curing system high temperature hot water or steam
Total pressure (mn) 28.00 Platen size(mm) 1400x5700x80 Daylight (mm) 200-400 Plate unit area pressure(kg/cm2) 35.0 Piston diamterter (mm) ª)450 Piston stroke (mm) 400 Max working hydraulic pressure(mpa) 17.6 Max working temperature (íµ) 170 Max steam pressure (mpa) 1.0 Cylinder quantity( set/unit) 10 Motor power (kw) 66 Overall dimension (l x w x h)(mm) 5700x2350x4200 The line of conveyor belt vulcanizing presses are of high automation level and compact advanced structure, suitable to vulcanize giant conveyer belt such as nylon conveyer belt, common conveyer belt, anti-fire conveyer belt, wire rope conveyer belt etc. The main machine is of frame structure and equipped with special purpose hydraulic unit. Both the hot plates and piston plunger are all made of superior material, they are accurately processed and have high etch and wear resistance. The control system has been taken up with plc so as to realize multi program automatic control of curing process, for example, the temperature of the hot plates can be measured and regulated automatically. This will improve the control level and provide with high efficiency of production and low intensity of labor.
Type xk-150 Xk-250 Xk-300 Xk-360 X(s)k-400 X(s)k-450 X(s)k-560 Working diameter of rolls (mm) +150 +250 +300 +360 +400 +450 +560 Working length of rolls (mm) 320 620 750 900 1000 1200 1530 Working linear speed of front roll(m/min) 8 15.1 15.1 16.25 18.65 24.5 27.7 Max gap (mm) 10 10 10 10 15 15 15 Capacity per.Batch(kg) 1-2 10-15 15-20 20-25 18-35 25-50 50-65 Driving motor power(kw) 7.5 18.5 22 30 37 55 95 Overall dimension (mm) L 1080 3400 3580 3940 4250 5200 6120 W 796 1350 1550 1780 1850 2380 2280 H 1415 1500 1695 1740 1870 1770 2000 Weight (kg) 1100 3500 5205 5670 7600 13000 22000 Notes Bearing Nylon bush grease lub copper sleeve oil lub Nylon bush grease lub The machine is mainly used in rubber & plastic pruducts factory: natural rubber plasticating, raw rubber and compound mixing, as well as rubber warm-up and rubber sheeting. As a open type two roller mixing mill, it consists of seat, frame, roller, driving gear, lubricating device, cooling and heating device, adjusting device of roller nip, safety brake, motor and reducer, etc. The roller, with smooth surface after polished, is made of chilled cast iron. Steam and cooling water can be inputted in the empty roller to adjust temperature of roller. Two rollers rotate reversely with different speed, so that rubber materials are drawn into the gap of the two rollers for processing.
Item Model X(s)n-10x32 X(s)n-20x34 X(s)n-35x30 X(s)n-55x30 X(s)n-75x30 X(s)n-110x30 Total volume of mixing chamber L 25 45 75 125 180 250 Working volume of mixing chamber L 10 20 35 55 75 110 Driving motor power Kw 15 22 55 45 75 55 110 95 185 Tilting motor power Kw 1.1 1.5 2.2 2.2 4 4 Tilting angle íp 140 140 140 140 140 140 Rotational speed of the rotor(front/rear) R/min 32/23.5 34/28 30/24.5 30/24.5 30/24.5 30/24.5 Pressure of compressed air Mpa 0.5í½0.8 0.5~0.8 0.5í½0.8 0.6í½0.8 0.6í½0.8 0.6í½0.8 Capacity of compressed air M3/min í²0.5 í²0.7 í²0.9 í²1.0 í²1.0 í²1.5 Pressure of cooling water(rubber mixing) Mpa 0.2í½0.4 0.2í½0.4 0.3í½0.4 0.3í½0.4 0.3í½0.4 0.3í½0.4 Pressure of heating steam(plastics mixing) Mpa 0.5í½0.8 0.5í½0.8 0.5í½0.8 0.5í½0.8 0.5í½0.8 0.5í½0.8 L Mm 2580 2630 3200 3280 3330 3930 Overall dimensions W Mm 1300 1520 1900 1930 2620 3000 H Mm 2280 2550 2950 3070 3340 3660 Weight Kg 3300 4500 6500 7500 10500 14500 The machine is applicable for plasticating and mixing rubber and plastic, as well as applicable for mixing and kneading sticky materials.
The machine is applicable for plasticating and mixing rubber and plastics. Structural features: The internal mixers of this adopt elliptical tangential rotors. The wings and working surfaces of the rotors, the internal surfaces of the mixing chamber, and the working surfaces of the pressing ram device and the discharging device are all coated on with wearable hard alloy by built-up welding method, which are durable and corrosion proof and have a long service life. The rotors, the mixing chamber and the discharging door are all structured with circulating channels to realize the circulation of heat transmission mediums. According to different processing requirements, the mixing materials may be heated by hot steam or cooled by cold water. The mixing chamber is a combined configuration, which is convenient for assembling, disassembling and maintaining. The drop-door discharge device is driven by two reciprocating oil cylinder which directly pull the locking plate to lock the discharge door. The device provides fast discharging and reliable airproof. The rotors are supported by rolling bearings, which are easy to maitain and have a long service life. The transmission system adopts a hard facing gear reducer, which has a compacted structure with higher transmission effciency, lower noise and longer service life. The pressing ram device may be driven by pneumatic cylinder or oil cylinder to press onto the mixing materials to force them equally mixed so as to increase productive effciency. Mated with the electric controller, the pressing ram device can automatically add pressure, release pressure or just keep floating. Both manual and automatic modes are arranged to operate plc electric system. It is easy to exchange the modes and reliable to operate the controller.
High quality and favorable price.
TCVN 3769:2004. Packing 33.333 kgs/bale/ 35 kgs/bale.
Precured tread rubber Precured tread rubber of high abbrassion index 2 belts
Precured tread rubber Mahant,s precured treads are made from superior compounds and are available in a plethora of 36 designs, 143 sizes and dimensions with width ranging from 90mm to 245mm, to cater a wide range of conditions of use. Customized lengths are also manufactured by us. We offer the operators with designs that best suit the characteristics of their service, leading to better costs per kilometer. These products are continually tested to suit required operating conditions.
Bonding gum Made from 100% premium quality natural rubber based compound having controlled moony viscosity resulting in better strength, excellent tack adhesion properties and shelf life. Our product insures better bonding strength after curing. Manufactured as per specifics (up to 300mm) of the customers, to suit operations for 150, 125, 99¦ c curing systems. Bonding gum available for both pre-cured and mould cured process and can also be used for filling of casing injuries and repairs.
Size:1-4mm Size:1-4mm
Rubber Vulcanizing Agent (Insoluble Sulfur)OT20 (IS-HS-7020 highly thermal stability) Technical Specification Appearance: Yellow Powder (Non-flying) Sulphur Content (%): 80.0¦1.0 Insoluble Sulphur Content (% min.): 72 High temp. Stability (% min.) (105℃*15min): 75 Oil Content (%): 20.0¦1.0 Acid Content (As H2SO4), % max.: 0.05 Heating Loss (60℃*2h), % max.: 0.40 Ash, % max.: 0.15 Fineness(100mesh), % min.: 99.8. Application: Insoluble sulphur OT20 (IS-HS-7020) had been widely used in natural rubber and a variety of synthetic rubber. They are made with Tire and rubber products such as: Rubber Belt, Rubber Pipe and Sealants etc. They are specially used in Radial Truck Tire making. Product Standard: (Enterprise standard) Q/320206GAD03-2008. OT20 Introduction Rubber Vulcanizing Agent OT20. Insoluble Sulfur can improve the resistance to both fatigue and ageing of all kinds of rubber products. It is used as the best vulcanizing agent for rubber. And it is widely used in the manufacture of the rubber chemistry such as tire, rubber pipe, shoes, cable and wire, insulating materials, latex, and all kinds of automobile rubber parts, especially for radial tires. Advantages of Insoluble Sulfur: The rubber no need spout frost during storage time. The Insoluble Sulfur is able to keep the unanimous features of the rubber material, and prevent the pollution to rubber product and the models With Insoluble Sulfur, there will be no transferring phenomenon between rubber layers that protects the moulding stickiness of the surfaces Reduce coking while mix smelting and storage Shorten vulcanization time, reduce the dose of sulfur and improve the property of anti-aging of the product . Packing: Packing and storage: IS8510 is packed in a25 kg bag with PE lining and stored in a ventilated cool, dry place under normal conditions. Storage temperature should be less than 40f¦. Keep away from a fire heat and moisture. It cannot be stored together with amine and alkalescences, preventing blocking from stacking. Guaranteed storage is half a year.
